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April 21-27, 2014 1
Volume 3 l Issue No 16 l April 21-27, 2014 l Price: Rs 100An MMR, Braj Binani Group Publication
Green norms for projects over
5 acres may hit companies
of the regime for prior environmental
clearances, the Environment Ministry
introduced the requirement through
a clarification it issued to Hyundai
Motors India in January 2013,” said
a senior vice-president in a large
Even as industrial output is hitting
new lows every passing month, India
Inc is belatedly waking up to a major
environment clearance deterrent that
is jeopardizing investments across
manufacturing, services and even
the agriculture sector.
In early 2013, the Environment
Ministry had made it mandatory to
obtain a prior environment clearance
for all investment projects involving
a construction of over 20,000 sq
mt or five acres of land. This has
already scuttled and delayed a few
projects of auto and power sector
majors, who have been told to get
environmental nods for building
or expanding industrial facilities
like factories and warehouses — a
process that takes at least 18 months
in a best-case scenario.
“Though the rules issued in
2006 explicitly kept sectors like
automobiles and manufacturing out
a delay of around two years to obtain
the green clearance.
“This makes investment planning
highly risky as there would be a
two-year lag in responding to
market forces,” said an official in
an industry chamber that is in the
process of flagging the issue with
the government.
“Moreover, the ministry considers
the cumulative construction in a
plant for this purpose. If a 19,000 sq
mt auto component plant needs to
expand by a mere 1,000 more sq mt,
it will have to seek an environment
nod for the entire plant,” pointed
out the industry executive quoted
earlier. “Given that most investments
of a viable scale involve at least five
acres of land, can the environment
clearance machinery in states and
the Centre cope with the workload
this would entail?” he inquired.
Ambuja to invest `802 cr
on expansion
India net steel exporter after 6 years
Global coating additives
market $8.7 b by 2018
Ambuja Cement, in which Swiss
building materials major Holcim has
a majority stake, will invest Rs 802
crore this year from internal accruals
to part-finance the ongoing capacity
expansion projects.
In its annual report Ambuja
Cement said, “The year 2014 will
see capital expenditure worth Rs
802 crore over and above Rs 725
crore investment made in 2013. The
entire proposed expenditure will be
financed by internal accruals.”
The company, which has 27.25
million tons per annum (mtpa)
capacity, is setting up three greenfield
India became net steel exporter in
2013-14 after a gap of six years and
is likely to maintain the momentum
in 2014-15 as producers are looking
to dock more overseas shipment
to tide over subdued domestic
consumption.
Total steel exports by India during
the last fiscal stood at 5.59 million
tons (mt), as against imports of 5.44
mt, said the Joint Plant Committee
(JPC), a unit of the Steel Ministry.
India, now the world’s fourth
largest steel maker, had been a net
steel importer since 2007-08 and the
trend continued till 2012-13 with 7.9
mt of imports and 5.2 mt of exports.
Before 2007-08, India’s exports were
more than its imports.
About 4.1 per cent higher exports
and 31.3 per cent decline in imports
One of the leading research firms,
Research & Markets, has announced
the addition of the ‘Global Coating
Additives Market Report 2013-2018
- Analysis of the $8 Billion Industry’
report to their offering.
The global market, in terms of
revenue, was estimated to be worth
$6 billion in 2012, and is expected to
reach $8.7 billion by 2018, growing at
a CAGR of 6.4 per cent from 2013.
Asia-Pacific and North America
dominated the global coating
additives market demand in 2012.
Asia-Pacific is expected to remain
the largest market in the near future,
owing to increasing demand from
key countries such as China and
India.
This study estimates and projects
the global market trend of coating
plants of 1.5 mtpa capacity each in
Rajsthan, Madhya Pradesh and
Uttar Pradesh. It is also adding
clinker capacity in West Bengal and
Rajasthan by 0.8 mtpa each.
Ambuja Cement is investing
Rs 3,500 crore for setting up the
three new plants. The expansion at
Sankrail project is underway and is
slated to cost Rs 325 crore. “So far,
equipment orders have been placed
and civil work is in progress. This
project would add 0.80 mtpa grinding
capacity to the unit along with other
facilities,” said the company.
A new expansion project to set
helped India become net exporter
of steel.
While higher exports were driven
by volatility of rupee and mismatched
demand-supply situation in the
country; imports were lower mainly
due to slowdown in the domestic
economy, said JPC.
India’s steel consumption grew
by just 0.6 per cent in 2013-14, the
lowest in four years, to 73.93 mt,
impacted by a slower expansion of
the domestic economy and lower
imports.
“The low growth rate in domestic
steel consumption indicated that
base level demand conditions
continued to be weak during 2013-
14,” said JPC. .
The construction sector accounts
for around 60 per cent of the
additives until the end of 2018. Asia-
Pacific is the most dominant market
for these additives, owing to large
and growing demand from China and
growing construction industry.
Coatings are also available in
powder form which is best suited for
application where the substrate is
able to withstand curing temperature
which is more than 125C. Acrylic
and urethane-based additives are
the fastest growing product types in
these applications.
Growing construction activity,
automotive, industrial developments,
and furniture are expected to help
this market. Asia-Pacific is expected
to be the largest market for these
additives where growth is driven by
key countries such as China, Japan
and India.
up a roller press at a cost of Rs 70
crore at Rabriyawas unit in Rajasthan
is also coming up. This will add 0.80
mtpa grinding capacity in the first half
of 2014, said Ambuja Cement.
However, the company said that
the cement industry is looking for an
up-cycle backed by an increase in
rural consumption and recovery in
infrastructure activity after a muted
growth for the last three years.
India’s cement consumption
growth halved to 4 per cent between
2011 and 2013, from 8 per cent
logged between between 2008 and
2010.
country’s total steel demand while
the automobile industry consumes
15 per cent. Both sectors were hit
by a slowdown in the economy which
according to the Central Statistics
Office estimates grew by 4.9 per cent
in 2013-14, against the growth rate of
4.5 per cent in 2012-13. Sensing poor
demand in store, almost all domestic
steel producers, both public and
private, tried to export vigorously and
showed good growth in overseas
shipments last fiscal.
The Steel Authority of India (Sail)
had clocked a 30 per cent growth in
exports in 2013-14 and aims to more
than double the shipments to 1 mt in
2014-15. The Rashtriya Ispat Nigam
Ltd (RINL), which exported 1 lakh
tons steel last fiscal, aims to treble
that in the current fiscal.
manufacturing firm tracking the
issue.
Hyundai Motors had proposed an
expansion of its plant in Kanchipuram
that was to take its built-up area to
around 38,000 sq mt. The company
was asked to seek an environment
clearance first as per the norms for
building construction and township
and area development activities. The
diktat to Hyundai set a precedent,
which almost all state environment
departments have used since then
to force companies to seek a green
clearance for new capex that would
take their unit’s size beyond the
20,000 sq mt thresholds.
The government says it wants
to raise manufacturing’s share in
the economy to create millions of
jobs, but the Environment Ministry’s
stance means that any firm looking
to set up a production facility of
competitive scale must first factor in
April 21-27, 2014 2CONSTRUCTION
Sika India offers
MTC Technology for
roofing and re-roofing
thus strengthening
sustainability efficiency
norms for environmental
progress, an ideal
example being Gandhi
Bhavan, Chandigarh
Enhanced roof durability
with MTC
Roof refurbishment is about more
than just ‘fixing’ the leaks. Have you
ever considered what will happen if
your roof failed? What is the potential
cost to the inhabitants of that building
or workplace? And what does it mean
for the person managing that facility
and their annual budget?
From a long-term perspective,
investing in a proven refurbishment
solution for your roof is a viable option
especially for owners and managers
concerned with multiple buildings,
as patching up your roof year after
year is a costly measure, both in
terms of financial requirement, and
the operational time and resource
needed to continually deal with these
on-going issues. Sika is dedicated to
sustainable development, assuming
responsibility to provide sustainable
solutions for material, water and
energy efficiency. The company
strengthens sustainability through
programmes for efficiency and safety
to achieve economic, social and
environmental progress.
Roofing failure
It is crucial that the contents within
a building are protected, especially for
those buildings containing high value
assets or operational systems. All
roofing systems will, at some stage,
reach the end of their functional life.
However the cause of a roofing failure
may not solely be down to the roof
waterproofing failing. Mechanical
damage, poor design and poor
installation are all factors that can
affect the integrity and performance
of the roof waterproofing. Each of
these factors, and more, need to be
assessed when an existing roofing
system is deemed to have failed.
The implications of the failure
need to be investigated, and
appropriate remedial or replacement
solutions specified. When selecting
the replacement roofing system,
compliance with the building
regulations needs to be achieved,
particularly those contained with
approved documents and the
refurbishment solution needs to be
durable, have minimal environmental
impact and be installed by fitters
trained in the product’s installation.
Sika MTC Technology
SikaRoof MTC (Moisture Triggered
Chemistry) Systems incorporate
a unique technology that allows
the material to use atmospheric
moisture to trigger the curing
process. This means the waterproof
membranes are capable of curing in
a wide range of conditions including
extreme temperature ranges and
humidity variations. Unlike traditional
polyurethane systems they do not
release CO2, which often causes
gassing, and application is not
delayed by adverse weather
conditions. It is not recommended
to install the SikaRoof MTC systems
when rain is imminent, as rainfall
could affect the appearance of the
product. However, once applied
the membranes are waterproof and
will not show an adverse reaction
to water. Within the SikaRoof MTC
Systems is a Sikalastic membrane
that cures to provide completely
seamless waterproof protection. Its
liquid application means it can be
easily applied to all complex detail
areas.
Zero Flame - Zero Heat Cold
applied and with no need to use a
torch, hot air guns, hot gas guns or
heating equipment such as bitumen
boilers, Sikalastic presents no fire risk
during application or once in place,
and gives contractors an opportunity
to lower insurance premiums. Once
installed the system achieves fire
ratings.
Project requirements &
functions of roofing systems
Single-component product•	
Low-temperature stability•	
Highly elastic and crack-bridging•	
Easy application by brush, roller or•	
airless spray equipment even when
accessibility is limited
Root resistant•	
Withstands mechanical loads•	
of pedestrian and light wheeled
traffic
Fire-resistant•	
Resistant to wind uplift•	
UV resistant and resistant to•	
yellowing
Thermal-shock resistant, i.e. will•	
not be damaged by extended or
sudden thermal exposure to ice,
hail, rain, direct sunlight or rapid
thermal swings
Vapour permeable•	
Bonds fully to most substrates,•	
preventing the migration of water
S e a m l e s s w a t e r p r o o f i n g•	
membrane
Compatible with bituminous felts.•	
Slip resistant (with quartz sand•	
topping)
Key benefits
Freedom of design for complex
roof shapes.
Completely seamless fully-bonded
waterproofing system reducing the
risk of leaks due to failure of joints.
Cold applied – cold fusion bonded,
zero heat, zero flame application
No fire watch required during
application- installed system achieves
highest fire ratings
Sikalastic MTC has been
independently approved by BBA
High tensile strength - resists tear
from building movement
High elasticity - allows for greater
thermal movement
Compatible with bitumen
Sikalastic MTC solutions for
re-roofing at Gandhi Bhawan
The Gandhi Bhawan is one of
the heritage buildings under Punjab
University situated in Chandigarh,
India.
Gandhi Bhawan was built in the
early 1950s and designed by world-
famous architect Pierre Jeanneret
with a critical geometrical shape
in the roof. In due course of time
a problem of water leakage was
experienced and as a remedial
measure an additional reinforced
concrete slab was laid over the
roof with a cavity of approx 300
mm. A bituminous membrane was
installed over the concrete slab as a
waterproofing solution. However, due
to exposure conditions and stresses,
the bituminous membrane could
not provide a watertight roof and
allowed water penetration into the
gap between the two concrete layers
with stagnation and accumulation of
rain water. The challenge was to make
this roof watertight and on the other
hand maintaining the heritage look
of the structure. The owner required
a watertight roofing solution without
any disturbance to the present
surface as well as maintaining the
heritage look of the building.
Sika solution
Sika proposed Sikalastic - 618
(MTC) an advanced roofing solution
based on polyurethane liquid applied
membrane system which can be
directly applied over the existing
bituminous surface after a minimal
cleaning and removal of weak, de-
bonded bituminous membrane. The
liquid applied material was easy
to handle on such a geometrically
challenging shape of the roof and
also provided with a reflective white
surface which not only enhanced
the overall aesthetics (compared to
earlier black bituminous surface),
but also improved energy efficiency
of the building due to its higher solar
reflectance.
Sika products
Sikalastic- 618- Single component,
polyurethane, liquid waterproofing
membrane in two coats with an
intermediate Sika Reemat Premium,
a non-woven glass fibre re-
enforcement.
Before application After application
April 21-27, 2014 3IN PERSON
‘Durable construction impossible without
right usage of construction chemicals’
Your observation on the size of
domestic construction chemicals
market.
According to recent studies,
the market size of the construction
chemicals industry in India is roughly
pegged at Rs 3,500 crore, with a
potential to reach Rs 5,000 crore
over the next few years if we, as
the industry, promote ourselves
professionally and increase the level
of awareness within the construction
industry.
The construction industry should
be convinced that the usage of
construction chemicals is a benefit
and not an undue cost.
For the past five years the growth
rate for the industry is roughly 17
per cent CAGR based on available
figures. The projected growth rate
for this sector could be CAGR of
over 20 per cent, in the near future.
The growth was affected due to the
recessionary slump, but now the trend
is positive.
India’s construction chemicals
market is a combination of the
organized and unorganized sector,
with the organized sector representing
more than half of the market.
Major segments of construction
chemical (CC) industry and total sales
Segments of CC industry	 % of Total Sales
Admixtures	 40-45%
Flooring	 10-15%
Waterproofing	 ≈ 14%
Repair	 ≈ 12%
Tiling, Sealants and Others	 19-20%
How do you see the demand
situation at present?
Currently, a significant chunk
of about more than 65-70 per cent
of construction chemicals is being
used for new structures. Also, old
structures, when due for repairs,
need to use construction chemicals.
The chemicals will be consumed for
enhancing life expectancy of civil
engineering assets as they cannot be
demolished. In addition, construction
chemicals engulf a large range of
products for every industry in India.
On growth drivers for construction
chemicals in India.
With growing infrastructure spend,
construction chemicals are going to
be used in concrete, and this would
mean a vast opportunity in roads,
irrigation projects, power sector,
railways, etc.
Areas like waterproofing, flooring,
industrial construction, too, are
witnessing a positive upswing due
to a rise in number of residential and
commercial projects.
“Sustainable construction should aim at
reducing the environmental impact of a building
over its entire lifecycle, including construction,
occupation, maintenance and demolition. In
a fast developing nation like India, costs are
essential and sustainable construction can
help economize cost of the structure over its life
cycle,” says Samir Surlaker, President of
apex industry body, the Construction Chemicals
Manufacturers Association (CCMA) and
Managing Director of MC-Bauchemie (India)
Pvt Ltd, in an interview with Paresh Parmar
As manufacturing grows further, the
demand for construction chemicals in
industrial usage will rise in tandem.
As rehabilitation and construction
growth accelerates, the demand for
construction chemicals will go up,
augmenting sales and turnovers.
At present, rise in awareness
on correct usage of construction
chemicals among existing users
and increasing awareness about the
industry for new users, especially in
developing areas of our nation, would
be the biggest growth drivers for the
industry.
How do you see the role of value-
addition in products towards
achieving overall performance
enhancement?
The latest technological trends
globally are slowly but surely catching
a foothold here in India. Be it PCE
admixtures for concrete, time-saving
tile adhesives, beautiful resin-based
floorings, more robust and effective
waterproofing systems, or technical
mortars like grouts, repair mortars,
and protective coatings; these
materials are currently accepted and
used across various top-tier projects
in India.
This effect has to filter down
towards normal/day-to-day usage,
something we believe, will happen
as the awareness about our industry
and correct usage of construction
chemicals grow.
Tell us about the CCMA’s role in
promoting the industry growth.
The key objective for the
association will be to promote growth
of the construction chemicals industry,
by raising awareness and quality
standards.
The response from construction
chemical manufactures is positive
with leading companies joining in to
form a strong apex body. Many raw
material suppliers to the industry, local
as well as transnational companies,
have already joined or are actively
considering joining the association in
the capacity of associate members.
With this development, the CCMA
is slowly but surely becoming the
voice of the construction chemical
industry.
Furthering the cause for technical
development, a handbook is planned
on the correct usage of construction
chemicals in collaboration with the
Indian Concrete Institute. Attempts
are already on the way to introduce
technical topics in the academic
syllabi.
Training programmes are in
advance stages of design. These
roving seminars will be taken to rural
areas as well as engineering colleges.
Another initiative is to open up local
chapters all over India.
In a very short amount of time BIS
has agreed that the CCMA will be on
key IS Code committees to take a
viewpoint of expert CCMA members
in the formulation of codes.
With this holistic approach, we are
confident of improving the systematic
use of construction chemicals. Three
years down we are firmly on track in
our objectives to increase awareness.
With two successful international C3
(Construction Chemicals Conference)
events in Mumbai and Delhi behind
us, we are also taking the initiative
further to India’s regional centres with
our C3R (Construction Chemicals
Conference Regional) events at Rajkot
and Nagpur. This initiative continues
with the successfully concluded C3
event in Chennai recently, and further
regional events in Rajasthan, and
eastern India.
Participants for these events were
end-users, specifiers, government
decision makers, etc. These seminars
also focus on problems faced by
decision makers to specify and use
these products with confidence.
International speakers were invited
who could instill confidence in our
local civil engineering fraternity about
benefits of usage of construction
chemicals. The success of our
seminar series is a good indication
that the interest in correct usage
of construction chemicals is fast
gaining ground due to the benefits in
speed, durability and lifecycle costs
it provides
Releasing C3 Sovenir
(Contd on pg 4)
April 21-27, 2014 4INFRASTRUCTURE
sustainability. Through the medium
of CCMA, we would push forward for
better code of conduct and quality
standards relating to green products
eventually.
On the challenges confronting
the industry at present and the
opportunities ahead.
Wheels are already in motion
to interest our government in
accepting construction chemicals as
a recognized industry segment that
would support us with incentives and
rationalization of government taxes,
duties and levies.
Tax breaks in Vat, etc for the
construction chemicals industry
would be a big boost for us, since
most construction in India is still a
cost-sensitive market for construction
chemicals. Getting materials to end-
users at lower cost with fewer burdens
on manufacturers will boost the
growth of the industry as a whole. It
would also help to boost performance
and quality in construction.
In this regard, we plan to
communicate views of construction
chemicals manufacturers and
end- users to Central and state
governments by taking help of Ficci,
CII, etc.
Of course, as the awareness
grows, the market will get bigger and
focus will be on increasing technical
awareness, and awareness on usage
of construction chemicals. With this
we look forward positively to the year
ahead.
You comment on successful
completion of the 3rd edition of C3.
The Construction Chemicals
Manufacturers Association (CCMA)
hosted the third edition of ‘International
Construction Chemicals Conference
in 2014.’
The focus of the seminar was to
enrich and improve dialogue between
the construction industry and the CC
industry. The C3 event in Chennai was
a customer-centric event where our
partners in the construction industry
benefitted from people who know
construction chemicals the best -- our
construction chemical industry.
It was actively supported by
ICI, SEWC, BAI, ACCE, etc, which
generated tremendous interest in
the conference. The emphasis of
the international conference was
on improvement at the time of
construction, repairs, strengthening
and rehabilitation and protection from
future deterioration.
Delegates to C3 gained from
an insightful programme and had
the networking opportunity which is
bound to unite the industry together.
in person(contd. from pg 3)
How do you see sustainability in
the current situation and what are
CCMA’s initiatives?
Sustainable construction should
aim at reducing the environmental
impact of a building over its entire
lifecycle, including construction,
occupation, maintenance and
demolition. In a fast developing
nation like India, costs are essential
and sustainable construction can help
economize cost of the structure over
its lifecycle.
While some building practices
are guided by short-term economic
c o n s i d e r a t i o n s , s u s t a i n a b l e
construction is based on best
practices that emphasize long-term
affordability, quality and efficiency.
Sustainable construction should
aim at environmental friendly
construction, and this includes
reducing repairs, rehabilitation,
rebuilding and decommissioning a
structure. Most of these issues can
be addressed by good quality durable
construction.
Construction of durable structures
is absolutely not possible without right
usage of construction chemicals. This
durability would define and enhance
Housing shortage of 25 m units,
11 m homes vacant
Amid housing shortage of up
to 25 million units in the country,
Urban Development Secretary Sudhir
Krishna said there are 11 million
homes that are vacant as per the
latest census figure and out of that
10 per cent lie in the National Capital
Region.
Krishna said the Centre is revisiting
rental law to boost housing supply. He
suggested that real estate projects,
whether built by government bodies
or private developers, should be
handed over to local municipalities
for maintenance purpose.
The Centre had projected total
housing shortage in the country at
18.78 million in the beginning of the
12th Five-Year Plan (2012-17). More
than 90 per cent of shortage exists
for the EWS/LIG section of society.
Expressing concern over the slow
pace of urbanization, he said at least
70 per cent of the population should
live in urban area. “We have not
urbanized enough. The urbanization
level of 31 per cent is not enough. It’s
a serious issue,” Krishna said, adding
that slow pace of urbanization is
putting huge pressure on rural land,
which is resulting in fragmentation
of land holdings to the disadvantage
of farmers.
GMR announces completion
of Chennai ORR
GMR Infrastructure announced
completion of Chennai Outer Ring
Road phase-1 project in Tamil Nadu,
saying that this will add Rs 118 crore
every year to the cash flow of the
company for over 17 years. GMR
won the 29.65 km project through
international competitive bidding.
“GMR Highways is pleased
to announce the completion of
Chennai Outer Ring Road phase-1
project. The government of Tamil
Nadu and all concerned agencies
issued a provisional certificate for
completion,” the company said.
The company said commissioning
of the project will significantly ease
traffic congestion along the western
periphery of Chennai city. The Outer
Ring Road connects the northern
and southern suburbs of Chennai
and will be a catalyst for expansion
of the city and help growth of the
industrial hubs in this region through
better connectivity, it said.
C o m m e n t i n g o n t h e
commissioning of the project BVN
Rao, Business Chairman of GMR
Urban Infrastructure & Highways
said, “The Chennai Outer Ring
Road is GMR Group’s 9th highway
project. Over the years we have
developed significant expertise in
design, construction and operation
of highway projects. With growing
urbanization and more cities are
planning ring roads and peripheral
roads to enable better connectivity.
GMR Group is ideally placed to
partner with state governments in
similar projects.”
Private equity firm Milestone
Capital Advisors has exited its
investment in a commercial property
in Pune developed by Kumar Urban
Development for a realization of Rs
145 crore. The firm had invested in
the 2.5 lakh sq ft commercial property,
The Cerebrum B2, situated in Kalyani
Nagar, through its IL&FS Milestone
Fund I, a rental yield fund investing in
The global solar sector saw total
corporate funding of $7 billion in the
first quarter of calendar year 2014,
as compared to $5 billion in the
same quarter of the previous year,
said Mercom Capital Group, LLC, a
clean energy communications and
consulting firm, in a report.
“It is a robust quarter for solar as
financing activity surged in almost all
areas. The big story continues to be
strong capital markets. VC funding was
up with several funding deals involving
investment ‘platforms’, while third-party
residential/commercial funds continue
to raise record amounts,” said Raj
Prabhu, CEO, Mercom Capital Group.
ready pre-leased commercial assets.
Milestone Capital Advisors Vice
Chairman & Director Rubi Arya said,
“We are happy to conclude this exit
especially in a recessionary market like
now, and after holding on to this prime
asset for about six years and having
earned a rental escalation through this
period, we have sold the same to a
high net worth investor,” she said.
GlobalVCfunding,PEandcorporate
VC in the first quarter 2014 totalled
$251 million in 26 deals, up from $87
million in 24 deals in the fourth quarter
of 2013. Solar downstream companies
attracted most of the VC funding this
quarter, with $182 million in 13 deals,
the report said.
As per the report, there were 43
large-scale project funding deals
totaling $3.6 billion announced in
the first quarter of 2014. The report
said corporate solar M&A activity
surged to record 38 transactions in
the first quarter of 2014, up from 25
transactions in the first quarter of
2013.
Milestone Capital exits
Cerebrum B2 in Pune
Solar sector gets $7 b
funding in Q1
Indian business groups are
stepping up investments in the
infrastructure sector, either directly
or through infrastructure debt funds,
in anticipation of an upturn in the
economy and greater ease in executing
large public works.
The Tata Group, the Aditya Birla
Group, the Piramal Group and Larsen
& Toubro Ltd are among the entities
thathaveannouncednewinfrastructure
projects or an intention to increase
investments in existing ones.
High borrowing costs, delays in
securing mandatory government
approvals and completing land
acquisition, and constraints like
fuel shortages have stalled many
infrastructure projects, including roads
and power plants.
The renewed corporate interest in
the sector comes at a time when India
is in the midst of a general election
that many analysts and opinion
polls predict will lead to a change in
government and put the economy on
the path of recovery after two years of
anaemic growth.
Tata Housing will spend Rs 24,
000-26,000 crore over the next two-
three years on land and construction
costs for the 55 million sq ft it is
developing, said Managing Director &
Chief Executive Brotin Banerjee.
“The infrastructure sector would
be a sector of choice, for getting
India back on the growth track.
Tata Projects will focus on power
generation, transmission, railway,
metal and minerals, water and waste
water, oil gas and hydrocarbons, urban
infrastructure and quality services
inspection industries,” said a Tata
Projects executive.
In June 2013, The Tata group
said it had plans to invest about Rs
48,000 crore in three of its unlisted
infrastructure companies over the next
five years, aiming to increase the size
of its combined business by more than
three times.
Projects under the ambit of Tata
Projects, Tata Housing, and Tata Realty
and Infrastructure Ltd would be of the
order of Rs 70,000 crore by 2019,
from an estimated Rs 20,000 crore
presently, said managing directors of
the three companies.
The Aditya Birla Group has tied
up with Australia-based Hastings
Investment Fund to start an
infrastructure-focused debt fund in
India. According to a joint statement
by the two companies, released in
AustraliaonMarch28,Hastingsintends
to establish a permanent presence in
Mumbai with this venture.
Groups like the Piramals have
already started investing in the sector.
The group, which will make equity
and debt investments of around Rs
500 crore this year through Piramal
Capital, the financial services arm of
Piramal Enterprises Ltd, has already
funded Navayuga Road Projects
Pvt Ltd.
Business groups hike infra
investments
April 21-27, 2014 5CONSTRUCTION
Eco-friendly solutions from Perma Construction
Waterproofing systems
Inpresent-dayconstructionordinary
portland cement and its blends with
puzzolonic and slag materials have
come to stay. A lot of compatible
alternatives are available for a builder
to choose from various waterproofing
systems. Some systems are old
and conventional, but still practiced
successfully. Some modern systems
take material and structural behaviour
into consideration.
There are some compounds which
are used in plastic concrete to make
it less permeable to water. These
are known as integral waterproofing
compounds. They are based on
plasticising and air-entrainment or
water repellence principles.
These are used as a good
waterproofing precaution when other
factors such as good mix-design,
proper mixing/placing, compacting/
curing, etc are taken care of. There
are some waterproofing techniques
for vertical surfaces. These are also
used for preserving heritage buildings
by stopping/minimizing the aging
process.
Old waterproofing systems
Brick bat coba system or lime
terracing; bituminous treatment;
metallic sheet wrapping; poly-
urethane-based waterproofing
treatment; epoxy-based waterproofing
treatment, box type waterproofing
system, etc.
Brick bat coba system
It was developed during the initial
stages of flat roof construction with
lime mortar burnt clay brick pieces.
This involved laying lightweight mortar
on the roof and spreading it to give
gentle slopes for draining away
rainwater immediately.
The mortar consisted of lightweight
brick pieces as aggregates and
ground brick with lime as binding
matrix. During British rule this system
became more popular, not because
of its waterproofing efficiency, but
because of its efficiency in keeping
interiors cool. Some applicators
developed better skills in laying these
systems, with neatly finished top with
lines engraved on top of plastic mortar
now known as IPS.
Some practiced embedding broken
tile or ceramic pieces in plastic mortar
and called it china mosaic. This type
of system remained most popular with
multi-storey construction in all major
cities. The system lasts up to 15 years
if done by skilful applicators.
Once water starts entering brick
bat coba, brick pieces absorb too
much of water and the roof becomes
an invisible pond of water continuously
causing leakage and increasing
burden on the roof slab. It will be highly
beneficial if brick bat coba is laid on
a flexible waterproofing membrane as
waterproofing as well as economical
weather-proofing can be achieved
with this system.
Bituminous treatment
Bitumen is more commonly used in
the form of felt or flexible membrane
formed by sandwiching jute fabric or
fibreglass/polypropylene mats with
chemically modified bitumen. These
membranes are laid on the roofing
over a bitumen primer.
There are two types of membranes
one is cold-applied and the other
hot-applied, which means one needs
to heat the edges of the felt with a
torch so that they melt and stick to the
second layer in the overlap area.
On the RCC flat roofs the bitumen
feltshavenotbeensuccessfulbecause
of the unacceptable black appearance
and inaccessibility of the terrace for
other social uses. Technically it is not
preferred because bitumen layer or
felt on the terrace not only makes it
watertight but also airtight.
Concrete has breathing property.
It takes water/moisture and breathes
out water vapour. Hindrance of
this breathing property of concrete
develops pore pressure, which causes
blisters in the felt.
After a few seasons the blisters
multiply and eventually delaminate
the felt from the concrete surface.
Hindrance of breathing property of
concrete makes concrete weak. But
on asbestos cement sheets and
zinc sheets in factory roofs, this
bitumen felt is the only dependable
waterproofing system. Hence all
factory roofs in India adopt this water
proofing system. Moreover, bitumen
is the most economical product
available for waterproofing.
Box type waterproofing
This type of waterproofing system is
used only for basement waterproofing
or waterproofing structures below the
ground level from outside to prevent
leakages of subsoil water into the
basement.
In this method limestone slabs
(Shahabad stones) are first laid in the
excavated pit over blinding concrete
in a staggered joint fashion to avoid
the continuity of the mortar joints.
The joints are effectively filled with
rich mortar admixed with integral
waterproofing compound and cured.
Over this the raft is laid and shear/
brick walls constructed. The limestone
slabs are erected around the walls in
a similar fashion leaving a gap of one
to two inches between the external
surface of the wall and the inner face
of the stone surface.
The joints again effectively sealed
with rich admixed mortar and the same
mortar is filled in the gap between the
wall and the stones. This stonework is
continued up to ground level. In this
system the raft and the sidewalls are
protected from direct exposure to sub
soil water.
(Contd on pg 6)
April 21-27, 2014 6PROJECTS UPDATE
Punj Lloyd bags
`3,254-cr infra development
project in Libya
JNPT, NHAI, Cidco work on
traffic conflict-free road project
NHAI to award 5,000-km
highways contracts in 2014-15
Engineering major Punj Llyod said
it has won Rs 3,254-crore contract for
constructing infrastructure facilities in
a Libyan city.
“Wewishtoinformthatthecompany
has been awarded a contract to design
and construct infrastructure facilities of
Zliten city (Libya),” said Punj Lloyd.
The project involves design
and construction of the storm and
sewer network, water network,
telecommunication and power
The Jawaharlal Nehru Port Trust
(JNPT), in association with the National
Highways Authority of India (NHAI)
and the City Industrial Development
Corporation of Maharashtra Ltd
(Cidco), is working on a Rs 1,800-
crore road project to provide seamless
connectivity for trucks coming from
three national highways to the port
and vice versa.
“The plan is to make our existing
43 km of road network which connects
JNPT to three major highways
(Mumbai-Pune, Mumbai-Goa and
Mumbai-Agra) from the present four
lanes to 12 lanes with two lanes
on each side dedicated for public
transport. About Rs 1,800 crore will be
invested in this project on BoT basis.
We have already invited the bids,” said
Neeraj N Kumar, Chairman, JNPT.
“We are making this project a traffic
conflict-free road. For uninterrupted
The National Highways Authority
of India (NHAI), after a poor show
in 2013-14, is readying its work
plan for this financial year, one that
reflects the gloom enveloping the
sector. It is planning to award about
2,000 km through cash contracts, or
EPC mode, and is ready with 3,000
km to be bid via the public-private
partnership (PPP) mode.
NHAI officials said they have
informed the highways ministry of
their targets for 2014-15, but awarding
projects on the EPC mode can only
take off if the NHAI is able to acquire
90 per cent of the land. In addition,
the final award on PPP mode would
depend on the market response,
which has been poor of late, and
may need to be converted to the EPC
mode if no bids are received.
“We have had discussions on what
target to fix and it was decided to
keep a conservative estimate since
we would have to answer to the new
government on the results,” said an
NHAI official.
All in all, it might be possible to
award about 5,000 km of projects,
with about 3,000 km from BoT projects
only if appetite of lenders improve,”
said an NHAI official, adding that the
Authority has communicated to the
highways ministry that if PPP projects
have to be converted to the EPC
distribution network, natural gas
network, street lighting and road works
including landscaping of parks and
green areas.
The project covers about 2,400
hectares, almost the entire area of
Zliten city and is scheduled to be
completed in four years.
“The approximate cost of the
said project is LYD 665.719 million,
equivalent to $540 million or Rs 3,254
crore,” said the company.
movement port traffic we are making
provisions for overbridges and grid
separators. Due to this, the cost is
coming very high at Rs 1,800 crore.
Normally, such a road could have cost
Rs 500 crore. We are also envisaging
the future New Mumbai airport. This
road will give last mile connectivity to
the New Mumbai airport. So we are
ensuring that the traffic coming to
the airport does not disturb the port
traffic,” said Kumar.
For this purpose, JNPT, NHAI
and Cidco have formed a Special
Purpose Vehicle (SPV) called JNPT
Road Company Ltd which has invited
tenders from interested parties to build
this road on a BoT (build, operate and
transfer) basis. JNPT, NHAI and Cidco
have 40 per cent, 50 per cent and 10
per cent equity, respectively in the
SPV. The cost of this project will be
recovered by charging toll.
mode, then NHAI’s financial capacity
would have to be examined.
The NHAI chief R P Singh has told
the ministry that further allocation of
resources would be required in such a
case and these issues would have to
be presented to the new government
on priority, said people familiar with
the matter.
As per the work plan, the NHAI is
readying about 2,300 km of highway
projects with a total project cost
over Rs 15,000 crore via the EPC
route, and 3,278 km PPP projects
worth over Rs 35,000 crore. The EPC
projects include Rs 996-crore Talcher-
Dubari-Chandikhole and Rs 675-
crore Bijapur-Gulbarga-Homnabad
stretches which had been bid out in
2012-13 on the PPP mode but failed
to get any bidders.
“In recent months, raising equity
for highways PPPs has become
difficult and there are even signs of
declining interest from developers.
Not only are companies hesitant
to bid for new projects, several
existing assets are up for sale. Many
developers are finding it difficult to
fund the entire shelf of projects. They
are resorting to asset sale to fund
new/existing projects,” said Manish
Sharma, Executive Director, Capital
Projects & Infrastructure at PWC.
Jica okays `674-cr loan
for U’khand forest project
TheJapanInternationalCooperation
Agency (Jica) has approved a loan of
about Rs 674 crore for a forest project
in Uttarakhand.
“The agency signed a Japanese
ODA loan agreement with the
Government of India in New Delhi
to provide up to 11,390 million
yen (around Rs 674 crore) for
‘Uttarakhand Forest Resource
Management Project’,” the agency
said in a release. The agreement was
signed on April 11.
The loan at a concessional
interest rate of 0.30 per cent carries a
repayment period of 40 years with a
grace period of 10 years. The project
aims to improve natural environment
and livelihood of people living in
and around the forest areas with
the loan funds used for afforestation
and income generation of local
communities.
In addition, the project will
support implementation of disaster
reconstruction and prevention
measures in the forest area of
Uttarakhand where heavy rains caused
devastating floods and landslides in
June 2013. The executing agency for
the project is the Uttarakhand Forest
Department.
The project is expected to be
completed by March 2022. “The forest
area in Uttarakhand has not only huge
degradation pressure but also suffered
severe damage during the disaster in
June 2013. This project will contribute
to eco-restoration of the forest area
in conformity with improvement of
the livelihood of the communities,”
said the release. The Jica works to
help developing countries become
self-reliant in pursuing their own socio-
economic development.
This system seeks to delay the
occurrence of leakages in basements.
A lot of building structures are
waterproofed by this system.
Modern techniques
Modern technique aims to
understand functional behaviour of
the structure, understand properties of
available materials arrive at a system,
which is best suited for the structure
and incorporate the system at the
design stage only.
A single product or technique is not
usually enough, involvement of various
bodies and techniques in coordination
is essential for making structures
waterproof. For success of any system
the building structure should have
sufficient and efficient control joints if
the slabs dimensions are more than
20 meter in any direction.
Control joints are structural
engineering design features. These
joints are supposed to be designed
and their configuration marked on
drawings and their detailing needs to
be given with respect to waterproofing
system proposed in large buildings.
Modern technique relies basically
on two main waterproofing systems,
which are foolproof and simple.
They are as follows: Crystalline
waterproofing system and flexible
membrane waterproofing system.
Crystalline waterproofing
system
This system involves blocking
water bearing capillaries with
insoluble crystals. This method
is used for waterproofing water-
retaining structures like overhead/
underground water tanks, sunk slabs
of bathrooms and toilets, swimming
pools, basements, terrace gardens
etc. The main product in this system
is a grey or brown-looking powder.
The method of treatment involves
saturating with water the surface to
be treated. Then mixing two and
half volumes of the powder with
one volume of water to form neat
consistency hot slurry.
This slurry is brush applied on
the saturated surface. The active
ingredients in the slurry pass through
water-bearing capillaries and react
with calcium oxide in concrete
to form insoluble crystals, which
effectively block capillaries. Further,
chemical ingredients of the product
remain in concrete to reactivate the
process of crystallisation as and
when a new capillary is developed.
Flexible membrane
The main product used in this
system comprises two components
-- one liquid and the other is a powder
packed roughly in the proportion of
1:4 by weight. The liquid component
is an acrylic emulsion and the powder
component is a polymer-modified
cement with film forming chemicals
and fillers, and some manufacturers
add reinforcing fibres to make the
product extra effective.
These two ingredients, namely the
pre-weighed powder and the liquid,
are mixed together in an uniform
slurry results. This slurry is brush
applied on the roof surface, which
upon drying forms a flexible film.
Since there is cement in this product
its compatibility with concrete is
excellent.
The film further allows the
breathing of the concrete without any
hindrance hence there is no problems
of its de-lamination from the concrete
surface. This film being flexible takes
care of the deflections in the slab and
the movements caused because of
primary or secondary settlements,
movements due to wind loads and
temperature stresses developed
in the concrete. This system can
be used on surfaces, which had
bituminous treatment earlier.
Generally, architects in India, do
not specify in-depth waterproofing
details and leave this aspect generally
to ignorant clients to chose whatever
system he likes, and many structural
designers give least importance to
the control joints. As a result of this,
many systems have failed in several
prestigious buildings and the blame
went to waterproofing contractors or
the product manufacturer.
There is a need for architects and
structural designers to understand
various systems available and specify
them clearly and in sufficient detail,
taking into consideration in-service
conditions of the structure.
The client should also insist on the
architect to provide waterproofing
design details in advance so that no
ambiguity remains till the end. This
would give enough time in selecting
the specified material.
eco-friendly
solutions
HCC bags Rs 300-cr Delhi Metro contract
Infrastructure major Hindustan
Construction Company has won Rs
300-crore contract from the Delhi
Metro Rail Corporation Ltd (DMRC)
for design and construction of twin
tunnel on Dwarka corridor. This is the
third contract for the underground
Metro received by HCC since October
2012 under phase-3 development of
Delhi Metro aggregating to Rs 1,539
crore.
“The contract is for design and
construction of 1.54 km long twin
tunnel on Dwarka-Najafgarh Metro
corridor of phase-3 of Delhi Metro,”
said the company in a statement. The
twin tunnels will be constructed using
shield tunnel boring machine. The
contract also includes construction
of one of the biggest underground
stations, which is 290 meters long and
30 meters in width. The station will be
built at a depth of 18 meters. The work
will be completed in 36 months.
Prior to this order, the company has
received two contracts under phase-3
of Metro development for package
CC30 on the Mukundpur-Yamuna Vihar
corridor in October 2012 and package
CC34 on Janakpuri West-Kalindi Kunj
CorridorinFebruary2013.Thecompany
has already deployed 5 tunnel boring
machines for these two packages.
(contd. from pg 5)
April 21-27, 2014 7
April 21-27, 2014 8CONSTRUCTION
The façade of Abu Dhabi’s super-luxury 5-star hotel, the Emirates Palace,
matches the various shades of sand in the Arabian Desert. Integrally coloured
concrete, combined with marble, granite and sandstone, gives the tower a
unique semblance
One of his showcase projects is the
Emirates Palace Hotel in Abu Dhabi,
now famed as the most expensive
and most exclusive hotel in the world.
Heyes received his postgraduate
diploma and Bachelor of Arts in
Architecture with honors at the Leeds
Polytechnic School of Architecture
in England.
Perfect union of natural
stone, concrete
In the design and implementation
of large buildings like the Emirates
Palace Hotel with its perimeter of 2.5
kilometres, both aesthetic demands
and economic issues play a crucial
role. Concrete, integrally coloured
with Bayferrox® pigments, and
natural stone form a perfect union in
the façade of the Emirates Palace.
On an area of 120,000 square
Splendour in
colour concrete
In a part of the world where
impressive buildings are not exactly
thin on the ground, a hotel building
needs to have quite a few special
attributes to make it stand out.
The Emirates Palace in Abu Dhabi
certainly has an awesome number
of those.
The five-star hotel is one of the
largest in the world and offers a whole
range of superlatives. 250,000 cubic
metres of concrete coloured with
Bayferrox® pigments were used to
build the hotel on an area of 243,000
sq metres. 20,000 building workers
were involved in the construction of
the palace.
The giant building has a perimeter
of 2.5 kilometres, and the 40-metre
high archway at the hotel entrance is
taller than Berlin’s Brandenburg Gate.
The inside of the hotel also matches
up to these structural superlatives:
102 elevators take the guests to
the 302 rooms and 92 suites. The
kilometer-long corridors are provided
with several thousand signs to prevent
guests from getting lost.
Arabian tradition
Tr a d i t i o n m e e t s m o d e r n
construction engineering: Designed
like a fairytale castle, a dream from A
Thousand and One Nights. In style,
the Emirates Palace is reminiscent
of large buildings of the ancient
Orient.
Integrally coloured concrete
combined with marble, granite
and sandstone gives the building
a unique appearance. The colour
of the façade matches the various
shades of sand in the Arabian Desert.
Traditional oriental patterns have,
with the help of modern technology,
become an integral part of the
façade. The architectural highlights
are the 114 domes decorated with
gold leaf. The highest of them has
a diameter of 42 metres, a size
matched only by St. Peter’s Basilica
in Rome.
“The contrast between modern
technology and traditional forms
fascinated me!” said Jeremy Heyes,
Senior Vice President, Wimberly
Allison Tong & Goo. Jeremy Heyes’
career is marked by more than 20
years of experience in planning and
architecture, both at home in the UK
and abroad.
He combines top design skills
with a flair for project management.
metres, decorative, sweeping
elements made of glass fiber
reinforced, integrally coloured
concrete, have been blended into the
flat surface, while natural stone was
used to create special highlights, and
has also been used in the reception
area.
The concrete components
coloured with Bayferrox® pigments
simulate the natural texture and
colourfulness of various granite
shades such as Salisbury Pink,
Royal Red and Juparana, and thus
blend harmoniously with the natural
stone.
“The Emirates Palace Hotel
displays concrete in its optimal form.
The use of flexible moulds not only
allows a high level of versatility in
architectural design, it also ensures
economic efficiency,” said Bernd
Trompeter, Managing Director of
Reckli GmbH.
A total of 60 tons of Bayferrox®
920, Bayferrox® 960 and Bayferrox®
130 pigments were used. They were
added to the cement slurry to create
a monolithic, homogeneous colour
effect. Fibrex Co in Abu Dhabi was
responsible for producing the highly
decorative prefabricated glass fiber
reinforced concrete elements.
(Courtesy: Lanxess)
April 21-27, 2014 9IN PERSON
What are the reasons for slow
growth of India’s Green real estate
sector? How do you see it at the
policy level (Centre and state)?
India’s Green real estate sector
is witnessing a very healthy growth
rate and the trends are indeed
encouraging and vivid. In the last
week of March 2014, India reached a
remarkable milestone when it crossed
the 2 billion sq ft mark of Green
building footprint registered with
the IGBC, the Indian Green Building
Council. This also propels India
to premier position of the second
largest Green building footprint in
the world.
‘2 b sq ft Green building footprint
registered with IGBC’
“Government should provide more incentives in terms
of higher FAR for Green building projects, reduction
in property tax, faster clearance for Green building
projects and special concessions for Green products
& technologies,” says Dr Prem C Jain, Chairman
of the Indian Green Building Council (IGBC) and
AECOM India in an interview with Paresh Parmar
It is important to note that India
reached the first 1 billion sq ft
milestone in 2011 and in a short
span of only about two-and-a-half
years, it has crossed the 2 billion sq
ft of Green building footprint. This is a
clear testimony that India’s Green real
estate sector is on the boom and is
adding great value to the country.
The Confederation of Indian
Industry (CII) has set targets for
Indian Industries for India@75, which
is 75 years from independence, that
is the year 2022. Therefore, the IGBC
has also announced that India@75
will become Global Leader with 10
billion sq ft of Green buildings.
Today, all types of buildings
all across the country are going
the IGBC way. This growth and
progress has been made possible
with the innovative and inspirational
role of the IGBC and support of
all the stakeholders including
government, developers, architects
and corporates.
Some of the government projects
that are going the IGBC way include:
Police Bhawan, Gulbarga; HUDA-
Annexe-II, Hyderabad; Thyagaraj
Sports Complex, New Delhi;
Jawaharlal Nehru Bhawan, Ministry of
External Affairs, Government of India,
New Delhi; General Pool Residential
Area (GPRA) MoUD, New Delhi; and
Govt. Mohan Kumaramangalam
Super Specialty Hospital & Trauma
Care Centre, Salem, Tamil Nadu.
The IGBC is constantly working
with the Central government and
several state governments to obtain
incentives like additional FAR, lower
power tariff and faster statutory
approvals for Green buildings. This
would provide great impetus to
India’s Green real estate sector to
scale greater and ‘greener’ heights.
How do you see the need for
creating awareness about long-
term benefits of patronizing
Green developments among
consumers?
Sustainable buildings have been a
way of life in India for centuries. All the
ancient structures including temples,
mosques, forts, even ‘havelis’ were
skillfully built, using locally available
resources, and incorporating features
which were in harmony with nature.
Historically, we worshipped the five
elements of nature (Panchabhutas)
and people of all walks of life
practiced austerity in all that they
consumed; these in today’s context
signify ‘Green’. In fact, going the
‘greener’ way is intrinsically imbibed
and part of our ethos.
However, we have drifted away
from our rich and varied heritage
in the past 50 years, blindly aping
Western practices which are not
relevant to our way of life, nor climate,
nor resources. Today, our rivers and
water bodies have been polluted from
effluents from chemical industries
and we have become a water-
deficient country.
The need of the hour is to go
back to our roots and incorporate
the state-of-the-art technologies. With
this objective in India, the IGBC is
partnering with the Resident Welfare
Associations (RWA) and working
closely with owners/occupants in
sensitising them on ‘greener’ way.
The IGBC is promoting and
encouraging the use of BEE star-
rated electrical equipment and
appliances. In order to conserve
water resources, the IGBC is working
with the International Association
of Plumbing & Mechanical Officials
(IAPMO) in developing rating system
for locally manufactured water
efficient fixtures and also sensitising
stakeholders on the urgent need and
importance of ultra-low flow fixtures.
The IGBC celebrates World Green
Building Week in September every
year across the country, highlighting
that Green buildings make better
place to live, work and play, and
they will improve the wellbeing and
quality of life for everyone in the
community.
Therefore, today going the
‘greener’ way is an imperative for
a sustainable tomorrow. This is
good both for preserving life on
our beautiful planet earth and for
our country’s economy. The adage
‘Little drops of water make a mighty
ocean’ may seem clichéd, but is
very applicable in this case. Small
but significant steps are the need of
the hour.
Can you elaborate on measures
that would assist the growth of
Green real estate sector in India?
As a result of the concerted efforts
of the IGBC, today India is one of the
global leaders in Green buildings.
For instance, in 2003, there were
very few products and employment
opportunities in this sector.
However, with the awareness
created by the Green building
movement across the country, the
sector has witnessed tremendous
growth opportunities. We still have a
long way to go.
To further accelerate the growth
and spread of the sector, concerted
efforts should be undertaken to
further generate awareness on the
urgent need and importance of Green
buildings.
(Contd on pg 10)
April 21-27, 2014 10in person
Consumers should demand for
high performance Green building
products & technologies. They
should enquire on the extent of the
recycled/recyclable content of the
product used in construction of
their building. This in turn will trigger
more demand for Green products &
technologies. They should not settle
for anything less than a certified and
fully functional Green building.
All the upcoming buildings across
the country should be conceived,
designed and constructed as per
Green building norms. This will provide
new avenues to develop products &
technologies which are ecologically
superior and economically viable for
our needs.
Government should provide more
incentives in terms of higher FAR for
Green building projects, reduction
in property tax, faster clearance for
Green building projects and special
concessions for Green products &
technologies.
C o n c e r t e d e f f o r t s b y a l l
stakeholders would go a long way
in further accelerating the growth of
Green real estate sector in India.
Tell us about your outlook for the
industry.
The outlook for the industry is
very promising and encouraging. In
the next two decades, India would
be witnessing huge demand for
residential spaces, commercial
buildings, schools, infrastructural
projects, hospitals, and other
applications.
It is estimated that about 70 billion
sq ft of building footprint would be
added in the next
two decades in India. Hence,
there exists a huge opportunity in the
design & construction of all upcoming
buildings as Green buildings. The
buildings can be designed as Green
right from day one.
India will have more of Net-zero
(energy & water) buildings and as
a result it will effectively manage
its energy & water requirements.
The optimized resources can be
channelized to other resource crunch
areas.
The IGBC foresees that the next 10
years will be the decade of integrated
sustainable built environment. This
will mostly be in the form of large
integrated townships, satellite cities,
gated communities, and campuses
with multiple buildings. This presents
an enormous opportunity to design
these developments as Green and
influence the lifestyle of people
who live in such cities. The need to
promote Green cities becomes an
imperative.
Another important outlook in the
sector would be the active involvement
of the younger generation in further
Greening India. Green schools and
educational institutes will be spread
across the country.
Generation of power from new
and renewable energy sources such
as wind, mini hydro, biomass and
solar energy will receive increased
impetus. Green will become the way
of life.
How do you see the opportunity
ahead in converting existing
buildings into green?
India today has over 30 billion sq
ft of existing building stock. Energy
cost (electricity, DG & fossil fuel)
alone is estimated to be around 60
per cent of the total operation and
maintenance cost (including energy,
water, repairs, etc) in existing building
stock. Therefore, it is imperative to
explore the scope for reduction in
their energy consumption through
building envelope optimization, and
upgrading air- conditioning, plumbing
& lighting technologies.
Green practices in the existing
buildings can help address national
issues like water efficiency, energy
efficiency, reduction in fossil fuel use
in commuting, handling of waste and
conserving natural resources. The
operational savings through energy
& water efficiency alone could range
from
15-30 per cent. Most importantly,
these concepts will enhance occupant
health, happiness and well-being.
In light of this, the IGBC with
the support of all stakeholders has
launched in April 2013 at Mumbai,
India’s first Green Building Rating
System for O&M of Existing
Buildings.
The overarching objective of this
rating tool is to facilitate building
owners and facility managers in
implementation of Green strategies,
measure their impacts and sustain
the performance in the long run.
The thrust is on implementation and
results achieved.
The pilot version of IGBC Existing
Buildings O&M rating system is
applicable for all types of non-
residential buildings, including
office buildings, IT parks, BPOs,
shopping malls, hotels, hospitals,
airports, banks and other commercial
applications.
Building types such as industries,
factories, educational institutions
and schools will be covered
under respective IGBC rating
programmes.
Buildings which are 80 per cent
occupied (with respect to the carpet
area,) and operational for a minimum
of one year, are eligible for certification
under the IGBC Existing Buildings
O&M rating.
Projects already certified and
operational for more than one year
are also eligible to apply for the IGBC
Existing Buildings O&M certification
This rating is evoking excellent
response from stakeholders. Already
10 existing building projects,
amounting to over 2 million sq ft
are registered with the IGBC under
this rating.
For instance, Bombay House,
the headquarters of Tata Group, has
become the country’s first existing
building to get the prestigious Green
gold rating from the Indian Green
Building Council (IGBC).
Some of the key Green features of
Bombay House -IGBC gold certified
existing building include:
Energy savings of more than 20
per cent.
Renewable Energy Certificates
(REC) equivalent to more than 75 per
cent of annual electricity consumption
requirement of the building have
been purchased by owner.
Water savings of more than 50
per cent.
Bombay House, for the whole year
of 2013, has achieved an Energy
Performance Index (EPI) of 124.96
kWh/m2/year. Efforts are to have EPI
further go down to below100 kWh/
m2/year.
The success story on Bombay
House is a clear testimony that
if a 90 year old heritage building
can obtain Gold EB rating, there is
every possibility that more recently
constructed existing buildings can
go the ‘greener’ way.
The ‘greening’ of existing buildings
also offers immense untapped market
opportunities. It is estimated that by
2025, the Retrofit Potential of Existing
Buildings in India would be about
$25 billion.
We are confident that in days to
come, many more existing building
will go the ‘greener’ way and play an
important role in facilitating India to
emerge as one of the global leaders
in Green buildings by 2025.
What are the measures taken and the
role of the IGBC towards achieving
common goal of sustainability?
TheIGBCoperatesonaconsensus
based approach and it is a member-
driven organization. The IGBC, with
the support of stakeholders, has
addressed the following 3 A’s:
Awareness on the need and
importance of Green buildings
Availability of Green building
products and technologies
Affordability of Green building
products & services
A vast majority of key stakeholders
of the construction industry in India
are part of the Council. Currently,
the Council has its membership
strength of over 1,675 registered
organizations. The IGBC adopts the
following multi-pronged strategy
towards achieving the common goal
of sustainability.
Launch of IGBC local chapters:
These chapters work closely with
all stakeholders in the region, and
spread awareness of the Green
building concepts at the state and
regional levels. The IGBC currently
has launched 15 local chapters
across the country, 3 more are in
the offing.
Further,theIGBCworkscloselywith
various Central and state government
departments in highlighting the
urgent need and importance of Green
buildings. As a result of concerted
efforts, the IGBC could facilitate the
following:
The Ministry of Environment &
Forests, and the Government of India
accord faster clearances for projects
applying for the IGBC Green Building
Certification
New Okhla Industrial Development
Authority (Noida) provides higher
FAR (5 per cent) to Green building
projects.
A s s i s t a n c e w i t h d r a f t i n g
of environmental guidelines for
Maharashtra
Green guidelines for existing
& new factory buildings in Andhra
Pradesh
The Hyderabad Metropolitan
Development Authority (HMDA) offers
Green channel for Green buildings
Kerala state PWD has issued
directive that all state government
buildings in Kerala will be IGBC
certified.
Further, the IGBC’s flagship event
and India’s largest conference with
exhibition on Green buildings. This
provides a unique platform to learn,
share and explore new business
opportunities. The 12th edition of
Green Building Congress 2014 is
scheduled to be held on September
4-6, 2014 at the International
Convention Centre in Hyderabad.
We regularly organize training
programmes across the country to
share information on Green building
concepts, on IGBC Green Building
rating systems and to share best
practices in Green buildings.
We have set up a Green technology
centre which is housed in the CII-
Godrej GBC building, India’s first
Platinum-rated Green building. It
serves as a platform to showcase
Green products/technologies and
also enables visitors to have a
touch & feel of the innovative Green
products under development.
Moreover, the IGBC forges vibrant
partnerships with various national
and international organizations in
exploring new areas of cooperation
and business opportunities. Some
of the recent MoUs inked by the
IGBC include MoU with NHB, Credai,
the University of Salford, IAPMO,
ASHRAE India, ISHRAE and IPA.
The IGBC in its efforts to reach
the student community has launched
over 40 student chapters across the
country. These chapters aim to instil
a sense of commitment towards
Planet Earth and encourage student
members to adopt the ‘greener’
way.
The IGBC also regularly organizes
‘Paint our Earth- Drawing Competition
for Schoolchildren’, aiming to generate
awareness amongst schoolchildren
on the need and importance of
environmental protection.
Any message to the industry?
The IGBC, with the support of
all stakeholders, has successfully
demonstrated an excellent business
case for construction of Green
buildings. Today, constructing Green
buildings is technically feasible and
economically viable, and India is well-
poised to be the global leader in the
Green building movement.
The Green building sector in India
offers immense untapped market
opportunities.
A study conducted by the IGBC
indicates that the market potential
for Green building products and
technologies would be about $120
billion by 2015. India is well-poised
to develop more of innovative and
futuristic materials and technologies
which are not only eco-sensitive and
energy-efficient, but will significantly
address the fast depleting resources
and play a catalytic role in preserving
and protecting our Planet Earth.
The place we live, work, study,
play should all go the ‘greener’ way.
Therefore, partner with the IGBC in
making Greener India.
(Contd from pg 9)
Police Bhawan, Gulbarga Thyagaraj Sports Complex, New Delhi
Jawaharlal Nehru Bhawan, New Delhi
April 21-27, 2014 11CONSTRUCTION
The main reasons
for water leakages
are water stagnation,
inadequate slope for
drainage of rainwater
and deterioration of
waterproofing system
leakage through walls between units
of pre-fabricated elements.
Leakage from metal pipe
surfaces
Seepage through defective joints
or pipes caused by poor installation
or differential movements and
settlements are the main causes
of water leakage from metal pipes.
Corrosion of metal pipes at junctions
with floors or walls, invasion of water
into conduits, blockage in pipes
leading to excessive pressure built
up or sometimes attack by rodents
or roots of plants causing damage of
metal pipes and leakage occurring at
these locations.
In case of exposed supply pipes
or drains there may be inadequacy in
design of drains such as insufficient
diameter, bends being too sharp,
etc. Also, blockage of drains at the
junction of bends or traps, open joints
such as hoppers of down pipes may
lead to leakages of water.
Musty smell coming from the
basement may be subtle, but grows
Sources and solutions to leakage
Water seepage occurs mainly
from external walls, windows, roof
or the ceiling which may cause
water staining, peeling off of paint or
wallpaper, water dripping, growth of
fungus, defective concrete, plaster or
tiles and rust staining.
This could be due to a variety of
reasons. They are common defects in
causing nuisance to occupiers across
floors. It is sometimes very difficult
to identify the source or cause of
water seepage for which an extensive
investigation may be necessary.
Many homeowners often ask
for a list of warning signs of water
leakage and damage. Such queries
come more often in cities that endure
excessive rainfall, prolonged rainy
season such as Mumbai.
It is extremely important in such
places to have a list as a guide for
self-inspection in the hope that they
might have an early detection of
problems and consequently their
timely redressal. A tentative checklist
is given below for a ready reference.
Leakage from roofs
The main reasons for water
leakages are water stagnation,
inadequate slope for drainage of
rainwater and damage or deterioration
of waterproofing system. Leakage
occurs through pores and connected
capillaries in concrete structures,
thereby corroding reinforcement.
Sometimes a defective enclosure
for water tanks, cracks of parapet
walls affects waterproofing systems.
Inadequate protection of roof slab or
improper installation of waterproofing
system may also lead to leakage.
Leakage through windows
This may be due to forming of
gaps between window frame and
masonry, between lintel beam and
masonry, and through alumimium
frame and window sill which can be
avoided by choosing and sealing with
a right kind of sealant.
Leakage from internal
wet areas
Leakage from bathrooms or
kitchens is usually caused by seepage
from fitments, bathtubs, shower
trays, buried pipes or drains due to
improper construction of joints and
improper installation of sealants.
The inadequate slope of such floors
may lead to water stagnation for some
time due to which water may penetrate
through tile joints. Waterproof cement
rendering underneath floor tiles for
the floor not installed properly and
improper installation of sockets or
conduits are some of other causes
of bathroom leakage.
Damp patches on dry walls
Water penetration takes place
through external wall defects such as
hairline cracks, joints, honeycombs,
spalling, weak points, holes, punctures
and leftovers of debris. The hairline
cracks begin to grow further and allow
seepage of water.
The movement of external wall
components leads to settlement
cracks on the wall. Also, water
penetration takes place through
defective external wall finishes such
as loosened mosaic tiles, cracked
ceramic tiles and paint surface, poor
cladding or curtain walls constructions.
Another cause may be due to water
Sanjay
Bahadhur
Global CEO,
Construction
Chemicals,
Pidilite Industries
odour coming out from furniture and
draperies.
Many of these signs become visible
only after leakage and damage to the
basementreachacriticalstage.Itisbest
to inspect early and often. If any of these
signs are visible, call in a professional
waterproofing agency. Remember that
water damage creates problems not
only to your house, but it additionally
causes various health issues.
If you are serious about your
property, you should attend to any
leakages from plumbing and drainage
line immediately to prevent damages
to wall and structure. Terrace should
be cleaned every month. All bathroom,
water closet and kitchen traps are
vulnerable areas that demand careful
and frequent check. All cracks on
external walls should be inspected
and repaired as soon as detected.
Points to remember
It should also be borne in mind it
is essential to:
Avoid nailing at parapet or any
external surface
They are time-consuming and
cumbersome jobs and looking
at modern era of time-bound
construction projects, they are not
the right choices.
Climatic changes and weathering
effects are the major issues for non-
acceptability of these techniques.
Finally, specifically the brick bat
coba is technically not a waterproofing
solution as the porous bricks and
in-filling mortars used for such
techniques absorb a large amount
of water inside the system.
Though the brick bat coba is
advantageous to build up the slope
on flat roofs, it also adds dead load on
the slab structure. Moreover, in case
of existing roofs with brick bat coba,
it is very difficult to find out the actual
source of water ingress which in turn
challenges rehabilitation work.
New generation techniques
Polymer science has created a new
dimension to waterproofing solutions
to building structures and today a
plethora of waterproofing materials
Specialized polymeric crack filling
material or polymer mortars should
be used to fill up those areas and
the external faces to be covered with
weather resistant protective coatings
rather than decorative finish paints.
Vegetation growth also plays a
vital role in bringing external moisture
inside the building elements through
their roots, stems and leaves. Removal
of such unwanted vegetation along
building facades and subsequent
filling of gaps with moisture insensitive
polymeric mortars would be the right
choice.
Basements, foundations
Another very important issue
is concerned with the design of
basements and foundations
depending on their usage like car
parking, commercial establishments,
storages, workshops and in various
demands as applicable in case to
case basis.
Basements being the closed
areas are very prone to high humid
conditions leading to dampness
stronger.Thismaybeduetoinadequate
or damage of tank waterproofing
systems (due to movements or
punctures) and also may be due
to deterioration of water stops at
construction and movement joints.
Growth of mould, mildew and
fungus inside the building. All these
become visible after colonization of
spores and showing discoloration
of paints and coatings and creating
unhygienic atmosphere inside
buildings.
Peeling of paint from
wood surfaces
If there are wood surfaces, paint
begins to peel off from window
frames, doors and other surfaces. This
may happen due to improper fillings
around frames and deformation of
frame and sashes, defective gasket,
sealant or putty for window glass
setting or frames.
The other factor which may lead to
wood surface due to moisture ingress
may be due to air- conditioning box or
platform tilting inwards or insufficient
sealant around air-conditioning units.
The other causes are growth of
vegetation, ingress of water through
the joints. The signs of distress may
be observed from the appearance of
powdery substances on furniture and
Never overload ‘chhajja’ with
‘kundis’ and waste materials
Do not convert or change the
patterns of building segments, that
is, kitchen to bedroom, toilet to
kitchen, etc.
Do not puncture any structural
members such as a column, beam,
slab, etc.
Donotforgettoapplywaterproofing
systems before all kinds of flooring
Traditional techniques
Waterproofing in our country is
being done over several years by
various conventional and traditional
methods such as:
Lime terracing for roofs
Brick bat coba for roofs and
terraces
Mud fuska for roof surfacing
Shahabad tile finishing for
basements and retaining walls
Box type waterproofing techniques
for basement
The methods are used over a
period of time. But they have certain
limitations and disadvantages. To
mention some herewith:
As all the methods are labour-
intensive, scarcity of skilled labour
in today’s construction industry is
one of the major drawbacks of these
methods.
as per international standard are
available. The only requirement is that
we should focus leakage problems
in a comprehensive way and try to
resolve them with a proper scientific
approach.
For example, leakage from flat
roofs could be due to water stagnation
and subsequent percolation of water
through cracks on surfaces or in
parapet walls. Such a problem can
be solved building a proper slope
and repairing the cracks with suitable
crack-filling materials.
Similarly, if joints in external
facades between window frames
and masonry walls or gaps between
aluminium frames and window can
still be taken care of with proper
elastomeric sealant, the ingress of
water can be restricted.
Leakages in bathrooms and wash
areas can be resolved by following a
proper waterproofing specification
while casting the sunken slab followed
by filling of gaps and joints on floors,
plumbing lines and internal fittings
with sealing materials.
Vegetation growth
Penetration of water through
external walls normally takes place
through hairline cracks, joints,
honeycombs, holes and punctures.
and flooding which in turn damage
structures. The other critical factors like
varying water level subjected to tidal
situations and monsoon rain intensity
coupled with blocking of sewerage
pipelines intensify leakages. A more
detailed solution like tanking with a
water barrier membrane coupled with
effective drainage system should be
envisaged.
Cost comparisons
The polymeric waterproofing
techniques vary in their characteristics
and application techniques,
depending on the usage areas.
Henceforth, the cost implication is
also multi- faceted ranging between
arbitrary numbers.
The initial cost of application may
be a little high, but the advantageous
part is the speed and ease of
application coupled with long term
durability and service life compared
with conventional techniques.
April 21-27, 2014 12
	
Registered with the Registrar of Newspapers for India under No. MAHENG/2012/41844
Posted at Mumbai Patrika Channel Sorting Office, Mumbai - 400001, on Monday
Published on Monday, April 14, 2014
Regd. No. MH/MR/South-355/2012-14
EVENTS
Printed & published by Bina Verma on behalf of Asian Industry & Information Services Pvt. Ltd., and printed at Amruta Print Arts, 205, Tantia Industrial Estate, J. R. Boricha Marg, Opp. Kastruba Hospital, Mahalaxmi, Mumbai 400 011
and published at 1st Floor, Feltham House, 10, J. N. Heredia Marg, Ballard Estate, Mumbai 400 001. Tel.: 022-2266 0623. Editor: Bina Verma Annual Subscription : Rs. 5,000/-
Success of CE at Chennai
Editor : Bina Verma
Editorial Team: Dilip Phansalkar, Paresh Parmar, Remona Divekar Designer: Rajen Mistry
Business Team: Milind Joglekar (9833357005), Shantanu Baraskar (9820904795), Seema Kohli (9820904931)
Email: contact@konstructionreview.com, editor@mmronline.com
No part of the contents of Construction Industry Review, in abridged or unabridged form,
can be reproduced without the written permission of the Editor. CIR does not accept any
responsibility for statements and opinions expressed by the authors.
marking construction chemical
products to give confidence to end
users and construction industry.
As per feedback from end-users
CCMA introduces technical training
programmes to build skills for
applicators, which is key to success
for any waterproofing and protection
systems. Accordingly about four
regional seminars are planned by the
association.
The association has planned
a Handbook on Admixtures in
collaboration with Indian Concrete
Institute. Further, the association is
attempting to introduce technical
topics in the academic syllabi.
Training programmes are at an
advance stages.
With all this, the association feels,
the industry is confident of growing
from present revenue of about Rs
3000 crores to Rs 5000 crores in
the next 2-3 years. This is absolutely
possible considering the large gap in
demand and supply.
This growth is totally dependent on
government accepting construction
chemicals as recognised industry.
With the recent success of CCMA’s
C3 event the association is confident
of future prospects and has planned
the next edition of this event in
Kolkata during February 2015.
EVENTS May15-17, 2014
Ecobuild India
To be decided soon
It is the largest exhibition of the sector that concentrates on the future of sustainable building
design, construction and built environment. It plays an important role in the development
and advancement of the sector and helps the exhibitors to showcase their products and
services associated with the sector.
	 Contact: 	 UBM India Pvt Ltd. Times Square, B- Wing,
		 Unit 1 & 2,5th Flr, Marol, Andheri Kurla Road,
		 Andheri East, Mumbai
May 16-18, 2014
Roof India 2014
Chennai Trade Centre, Chennai
The exhibitors will showcase roofing systems, architectural cladding, facade engineering,
roof waterproofing, pre-engineered buildings, space frames and more.
	 Contact: 	 International Trade & Exhibitions India Pvt Ltd
		 1106-1107, Kailash Building,
		 Kasturba Gandhi Marg, New Delhi
May 22-24, 2014
Metal Buildings & Steel Structures Expo
Bombay Convention Centre, Mumbai
MBSS Expo is an initiative designed to promote the use of steel and allied metals in
construction to showcase the latest products and innovations in the industry. The event also
proves to be an ideal platform for exploring new business opportunities and for dissemination
of knowledge in the quest to deliver world class technology/services.
	 Contact: 	 INIS Enterprises Pvt Ltd, 116 Atlanta Estate,
		 VItth Bhatti, Goregaon East, Mumbai
July 11-13, 2014
India International Build Expo Chennai
Chennai Trade Centre, Chennai,
This event helps the professionals and experts of the industry to come together under the
same roof and experience an ideal platform to network and interact with each other.
	 Contact: 	 Prompt Trade fairs (India) Pvt Ltd,
		 621, 3rd Floor, SIRE Mansion Thousand Lights, Chennai
September 11-13, 2014
The Big 5 Construct India
Bombay Convention Centre, Mumbai
It will provide the ideal platform for influential architects, contractors, consultants and
engineers to share ideas about innovative construction tools and services.
	 Contact: 	 DMG: Events. PO Box No 33817
		 Dubai, UAE
December 4-6, 2014
Ceramics Asia
Gujarat University Exhibition Hall, Ahmedabad
This event will be organized to enhance that potential by bringing industry professionals
from different corners of the world under one roof. Ceramics Asia is going to be organized
for three days at the Gujarat University Exhibition Center in Ahmedabad
	 Contact: 	 Unifair Exhibition Service Co. Ltd,
		 Room 802-804, Daxin Building,
		 538 Dezheng North Road Guangzhou, China
December 15-18, 2014
bC India Show
India Expo Centre and Mart, Greater Noida
The International Trade Fair for Construction Machinery, Building Material Machines, Mining
Machines and Construction Vehicles-provides the international construction industry with
a professional platform for the construction industry.
	 Contact: 	 B C Expo India Pvt Ltd,
		 Lalani Aura, 5th Floor, 34th Road,
		 Khar (West), Mumbai
The Construction Chemical
International Seminar branded C3
was held in Chennai on March 21 and
22, 2014 and was well-attended by
about 550 delegates. It was a unique
seminar covering effective use of
construction chemicals for enduring
structures in the field of construction
chemicals. It was inaugurated by
Chief Guest Dr Nagesh Iyer, Director,
CSIR.
Samir Surlaker, President,
CCMA-the Construction Chemicals
Manufacturers Association, invited
delegates to play an interactive role.
Iyer commented on the tremendous
growth of construction chemicals
in India.
Dr Prabhat Kumar explained the
usage of construction chemicals
in nuclear structures and invited
CCMA to participate actively in
the technological development.
Upen Patel, BASF, introduced CMA
activities and G Manari, Convenor
and CMD, Cerachem, proposed a
vote of thanks.
C3 was addressed by many
international speakers from BASF,
Sika, Chryso, MC-Bauchemie and
others, as well as Indian experts from
the construction chemicals field, like
Cerachem, Fairmate, UltraTech, and
others.
The programme was excellently
blended and fully technical and
participants appreciated the
dissemination of knowledge. The main
aim of CCMA to spread awareness
was met. The sessions were chaired
by eminent professionals like
Shivathan Pillai, IGCAR; Dr M Kalgal,
UtraTech; Nagarajan, K P Pradeep,
Master Builder; Dr N P Rjamane, Dr Y
P Kapoor, Willie Kay, Singapore; Dr R
N Krishna and others. The concluding
session was moderated by Mr Subu,
MD, Sika.
CCMA is now over 50 member
strong association representing
80% of revenue. In a very short time
construction chemical manufacturers
have collaborated jointly to promote
cause of spreading awareness and to
focus on right use of right chemicals.
CCMA aims at standardising and
Introduction of chief gust by Mr Manari

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Construction Industry Review 16-2014

  • 1. April 21-27, 2014 1 Volume 3 l Issue No 16 l April 21-27, 2014 l Price: Rs 100An MMR, Braj Binani Group Publication Green norms for projects over 5 acres may hit companies of the regime for prior environmental clearances, the Environment Ministry introduced the requirement through a clarification it issued to Hyundai Motors India in January 2013,” said a senior vice-president in a large Even as industrial output is hitting new lows every passing month, India Inc is belatedly waking up to a major environment clearance deterrent that is jeopardizing investments across manufacturing, services and even the agriculture sector. In early 2013, the Environment Ministry had made it mandatory to obtain a prior environment clearance for all investment projects involving a construction of over 20,000 sq mt or five acres of land. This has already scuttled and delayed a few projects of auto and power sector majors, who have been told to get environmental nods for building or expanding industrial facilities like factories and warehouses — a process that takes at least 18 months in a best-case scenario. “Though the rules issued in 2006 explicitly kept sectors like automobiles and manufacturing out a delay of around two years to obtain the green clearance. “This makes investment planning highly risky as there would be a two-year lag in responding to market forces,” said an official in an industry chamber that is in the process of flagging the issue with the government. “Moreover, the ministry considers the cumulative construction in a plant for this purpose. If a 19,000 sq mt auto component plant needs to expand by a mere 1,000 more sq mt, it will have to seek an environment nod for the entire plant,” pointed out the industry executive quoted earlier. “Given that most investments of a viable scale involve at least five acres of land, can the environment clearance machinery in states and the Centre cope with the workload this would entail?” he inquired. Ambuja to invest `802 cr on expansion India net steel exporter after 6 years Global coating additives market $8.7 b by 2018 Ambuja Cement, in which Swiss building materials major Holcim has a majority stake, will invest Rs 802 crore this year from internal accruals to part-finance the ongoing capacity expansion projects. In its annual report Ambuja Cement said, “The year 2014 will see capital expenditure worth Rs 802 crore over and above Rs 725 crore investment made in 2013. The entire proposed expenditure will be financed by internal accruals.” The company, which has 27.25 million tons per annum (mtpa) capacity, is setting up three greenfield India became net steel exporter in 2013-14 after a gap of six years and is likely to maintain the momentum in 2014-15 as producers are looking to dock more overseas shipment to tide over subdued domestic consumption. Total steel exports by India during the last fiscal stood at 5.59 million tons (mt), as against imports of 5.44 mt, said the Joint Plant Committee (JPC), a unit of the Steel Ministry. India, now the world’s fourth largest steel maker, had been a net steel importer since 2007-08 and the trend continued till 2012-13 with 7.9 mt of imports and 5.2 mt of exports. Before 2007-08, India’s exports were more than its imports. About 4.1 per cent higher exports and 31.3 per cent decline in imports One of the leading research firms, Research & Markets, has announced the addition of the ‘Global Coating Additives Market Report 2013-2018 - Analysis of the $8 Billion Industry’ report to their offering. The global market, in terms of revenue, was estimated to be worth $6 billion in 2012, and is expected to reach $8.7 billion by 2018, growing at a CAGR of 6.4 per cent from 2013. Asia-Pacific and North America dominated the global coating additives market demand in 2012. Asia-Pacific is expected to remain the largest market in the near future, owing to increasing demand from key countries such as China and India. This study estimates and projects the global market trend of coating plants of 1.5 mtpa capacity each in Rajsthan, Madhya Pradesh and Uttar Pradesh. It is also adding clinker capacity in West Bengal and Rajasthan by 0.8 mtpa each. Ambuja Cement is investing Rs 3,500 crore for setting up the three new plants. The expansion at Sankrail project is underway and is slated to cost Rs 325 crore. “So far, equipment orders have been placed and civil work is in progress. This project would add 0.80 mtpa grinding capacity to the unit along with other facilities,” said the company. A new expansion project to set helped India become net exporter of steel. While higher exports were driven by volatility of rupee and mismatched demand-supply situation in the country; imports were lower mainly due to slowdown in the domestic economy, said JPC. India’s steel consumption grew by just 0.6 per cent in 2013-14, the lowest in four years, to 73.93 mt, impacted by a slower expansion of the domestic economy and lower imports. “The low growth rate in domestic steel consumption indicated that base level demand conditions continued to be weak during 2013- 14,” said JPC. . The construction sector accounts for around 60 per cent of the additives until the end of 2018. Asia- Pacific is the most dominant market for these additives, owing to large and growing demand from China and growing construction industry. Coatings are also available in powder form which is best suited for application where the substrate is able to withstand curing temperature which is more than 125C. Acrylic and urethane-based additives are the fastest growing product types in these applications. Growing construction activity, automotive, industrial developments, and furniture are expected to help this market. Asia-Pacific is expected to be the largest market for these additives where growth is driven by key countries such as China, Japan and India. up a roller press at a cost of Rs 70 crore at Rabriyawas unit in Rajasthan is also coming up. This will add 0.80 mtpa grinding capacity in the first half of 2014, said Ambuja Cement. However, the company said that the cement industry is looking for an up-cycle backed by an increase in rural consumption and recovery in infrastructure activity after a muted growth for the last three years. India’s cement consumption growth halved to 4 per cent between 2011 and 2013, from 8 per cent logged between between 2008 and 2010. country’s total steel demand while the automobile industry consumes 15 per cent. Both sectors were hit by a slowdown in the economy which according to the Central Statistics Office estimates grew by 4.9 per cent in 2013-14, against the growth rate of 4.5 per cent in 2012-13. Sensing poor demand in store, almost all domestic steel producers, both public and private, tried to export vigorously and showed good growth in overseas shipments last fiscal. The Steel Authority of India (Sail) had clocked a 30 per cent growth in exports in 2013-14 and aims to more than double the shipments to 1 mt in 2014-15. The Rashtriya Ispat Nigam Ltd (RINL), which exported 1 lakh tons steel last fiscal, aims to treble that in the current fiscal. manufacturing firm tracking the issue. Hyundai Motors had proposed an expansion of its plant in Kanchipuram that was to take its built-up area to around 38,000 sq mt. The company was asked to seek an environment clearance first as per the norms for building construction and township and area development activities. The diktat to Hyundai set a precedent, which almost all state environment departments have used since then to force companies to seek a green clearance for new capex that would take their unit’s size beyond the 20,000 sq mt thresholds. The government says it wants to raise manufacturing’s share in the economy to create millions of jobs, but the Environment Ministry’s stance means that any firm looking to set up a production facility of competitive scale must first factor in
  • 2. April 21-27, 2014 2CONSTRUCTION Sika India offers MTC Technology for roofing and re-roofing thus strengthening sustainability efficiency norms for environmental progress, an ideal example being Gandhi Bhavan, Chandigarh Enhanced roof durability with MTC Roof refurbishment is about more than just ‘fixing’ the leaks. Have you ever considered what will happen if your roof failed? What is the potential cost to the inhabitants of that building or workplace? And what does it mean for the person managing that facility and their annual budget? From a long-term perspective, investing in a proven refurbishment solution for your roof is a viable option especially for owners and managers concerned with multiple buildings, as patching up your roof year after year is a costly measure, both in terms of financial requirement, and the operational time and resource needed to continually deal with these on-going issues. Sika is dedicated to sustainable development, assuming responsibility to provide sustainable solutions for material, water and energy efficiency. The company strengthens sustainability through programmes for efficiency and safety to achieve economic, social and environmental progress. Roofing failure It is crucial that the contents within a building are protected, especially for those buildings containing high value assets or operational systems. All roofing systems will, at some stage, reach the end of their functional life. However the cause of a roofing failure may not solely be down to the roof waterproofing failing. Mechanical damage, poor design and poor installation are all factors that can affect the integrity and performance of the roof waterproofing. Each of these factors, and more, need to be assessed when an existing roofing system is deemed to have failed. The implications of the failure need to be investigated, and appropriate remedial or replacement solutions specified. When selecting the replacement roofing system, compliance with the building regulations needs to be achieved, particularly those contained with approved documents and the refurbishment solution needs to be durable, have minimal environmental impact and be installed by fitters trained in the product’s installation. Sika MTC Technology SikaRoof MTC (Moisture Triggered Chemistry) Systems incorporate a unique technology that allows the material to use atmospheric moisture to trigger the curing process. This means the waterproof membranes are capable of curing in a wide range of conditions including extreme temperature ranges and humidity variations. Unlike traditional polyurethane systems they do not release CO2, which often causes gassing, and application is not delayed by adverse weather conditions. It is not recommended to install the SikaRoof MTC systems when rain is imminent, as rainfall could affect the appearance of the product. However, once applied the membranes are waterproof and will not show an adverse reaction to water. Within the SikaRoof MTC Systems is a Sikalastic membrane that cures to provide completely seamless waterproof protection. Its liquid application means it can be easily applied to all complex detail areas. Zero Flame - Zero Heat Cold applied and with no need to use a torch, hot air guns, hot gas guns or heating equipment such as bitumen boilers, Sikalastic presents no fire risk during application or once in place, and gives contractors an opportunity to lower insurance premiums. Once installed the system achieves fire ratings. Project requirements & functions of roofing systems Single-component product• Low-temperature stability• Highly elastic and crack-bridging• Easy application by brush, roller or• airless spray equipment even when accessibility is limited Root resistant• Withstands mechanical loads• of pedestrian and light wheeled traffic Fire-resistant• Resistant to wind uplift• UV resistant and resistant to• yellowing Thermal-shock resistant, i.e. will• not be damaged by extended or sudden thermal exposure to ice, hail, rain, direct sunlight or rapid thermal swings Vapour permeable• Bonds fully to most substrates,• preventing the migration of water S e a m l e s s w a t e r p r o o f i n g• membrane Compatible with bituminous felts.• Slip resistant (with quartz sand• topping) Key benefits Freedom of design for complex roof shapes. Completely seamless fully-bonded waterproofing system reducing the risk of leaks due to failure of joints. Cold applied – cold fusion bonded, zero heat, zero flame application No fire watch required during application- installed system achieves highest fire ratings Sikalastic MTC has been independently approved by BBA High tensile strength - resists tear from building movement High elasticity - allows for greater thermal movement Compatible with bitumen Sikalastic MTC solutions for re-roofing at Gandhi Bhawan The Gandhi Bhawan is one of the heritage buildings under Punjab University situated in Chandigarh, India. Gandhi Bhawan was built in the early 1950s and designed by world- famous architect Pierre Jeanneret with a critical geometrical shape in the roof. In due course of time a problem of water leakage was experienced and as a remedial measure an additional reinforced concrete slab was laid over the roof with a cavity of approx 300 mm. A bituminous membrane was installed over the concrete slab as a waterproofing solution. However, due to exposure conditions and stresses, the bituminous membrane could not provide a watertight roof and allowed water penetration into the gap between the two concrete layers with stagnation and accumulation of rain water. The challenge was to make this roof watertight and on the other hand maintaining the heritage look of the structure. The owner required a watertight roofing solution without any disturbance to the present surface as well as maintaining the heritage look of the building. Sika solution Sika proposed Sikalastic - 618 (MTC) an advanced roofing solution based on polyurethane liquid applied membrane system which can be directly applied over the existing bituminous surface after a minimal cleaning and removal of weak, de- bonded bituminous membrane. The liquid applied material was easy to handle on such a geometrically challenging shape of the roof and also provided with a reflective white surface which not only enhanced the overall aesthetics (compared to earlier black bituminous surface), but also improved energy efficiency of the building due to its higher solar reflectance. Sika products Sikalastic- 618- Single component, polyurethane, liquid waterproofing membrane in two coats with an intermediate Sika Reemat Premium, a non-woven glass fibre re- enforcement. Before application After application
  • 3. April 21-27, 2014 3IN PERSON ‘Durable construction impossible without right usage of construction chemicals’ Your observation on the size of domestic construction chemicals market. According to recent studies, the market size of the construction chemicals industry in India is roughly pegged at Rs 3,500 crore, with a potential to reach Rs 5,000 crore over the next few years if we, as the industry, promote ourselves professionally and increase the level of awareness within the construction industry. The construction industry should be convinced that the usage of construction chemicals is a benefit and not an undue cost. For the past five years the growth rate for the industry is roughly 17 per cent CAGR based on available figures. The projected growth rate for this sector could be CAGR of over 20 per cent, in the near future. The growth was affected due to the recessionary slump, but now the trend is positive. India’s construction chemicals market is a combination of the organized and unorganized sector, with the organized sector representing more than half of the market. Major segments of construction chemical (CC) industry and total sales Segments of CC industry % of Total Sales Admixtures 40-45% Flooring 10-15% Waterproofing ≈ 14% Repair ≈ 12% Tiling, Sealants and Others 19-20% How do you see the demand situation at present? Currently, a significant chunk of about more than 65-70 per cent of construction chemicals is being used for new structures. Also, old structures, when due for repairs, need to use construction chemicals. The chemicals will be consumed for enhancing life expectancy of civil engineering assets as they cannot be demolished. In addition, construction chemicals engulf a large range of products for every industry in India. On growth drivers for construction chemicals in India. With growing infrastructure spend, construction chemicals are going to be used in concrete, and this would mean a vast opportunity in roads, irrigation projects, power sector, railways, etc. Areas like waterproofing, flooring, industrial construction, too, are witnessing a positive upswing due to a rise in number of residential and commercial projects. “Sustainable construction should aim at reducing the environmental impact of a building over its entire lifecycle, including construction, occupation, maintenance and demolition. In a fast developing nation like India, costs are essential and sustainable construction can help economize cost of the structure over its life cycle,” says Samir Surlaker, President of apex industry body, the Construction Chemicals Manufacturers Association (CCMA) and Managing Director of MC-Bauchemie (India) Pvt Ltd, in an interview with Paresh Parmar As manufacturing grows further, the demand for construction chemicals in industrial usage will rise in tandem. As rehabilitation and construction growth accelerates, the demand for construction chemicals will go up, augmenting sales and turnovers. At present, rise in awareness on correct usage of construction chemicals among existing users and increasing awareness about the industry for new users, especially in developing areas of our nation, would be the biggest growth drivers for the industry. How do you see the role of value- addition in products towards achieving overall performance enhancement? The latest technological trends globally are slowly but surely catching a foothold here in India. Be it PCE admixtures for concrete, time-saving tile adhesives, beautiful resin-based floorings, more robust and effective waterproofing systems, or technical mortars like grouts, repair mortars, and protective coatings; these materials are currently accepted and used across various top-tier projects in India. This effect has to filter down towards normal/day-to-day usage, something we believe, will happen as the awareness about our industry and correct usage of construction chemicals grow. Tell us about the CCMA’s role in promoting the industry growth. The key objective for the association will be to promote growth of the construction chemicals industry, by raising awareness and quality standards. The response from construction chemical manufactures is positive with leading companies joining in to form a strong apex body. Many raw material suppliers to the industry, local as well as transnational companies, have already joined or are actively considering joining the association in the capacity of associate members. With this development, the CCMA is slowly but surely becoming the voice of the construction chemical industry. Furthering the cause for technical development, a handbook is planned on the correct usage of construction chemicals in collaboration with the Indian Concrete Institute. Attempts are already on the way to introduce technical topics in the academic syllabi. Training programmes are in advance stages of design. These roving seminars will be taken to rural areas as well as engineering colleges. Another initiative is to open up local chapters all over India. In a very short amount of time BIS has agreed that the CCMA will be on key IS Code committees to take a viewpoint of expert CCMA members in the formulation of codes. With this holistic approach, we are confident of improving the systematic use of construction chemicals. Three years down we are firmly on track in our objectives to increase awareness. With two successful international C3 (Construction Chemicals Conference) events in Mumbai and Delhi behind us, we are also taking the initiative further to India’s regional centres with our C3R (Construction Chemicals Conference Regional) events at Rajkot and Nagpur. This initiative continues with the successfully concluded C3 event in Chennai recently, and further regional events in Rajasthan, and eastern India. Participants for these events were end-users, specifiers, government decision makers, etc. These seminars also focus on problems faced by decision makers to specify and use these products with confidence. International speakers were invited who could instill confidence in our local civil engineering fraternity about benefits of usage of construction chemicals. The success of our seminar series is a good indication that the interest in correct usage of construction chemicals is fast gaining ground due to the benefits in speed, durability and lifecycle costs it provides Releasing C3 Sovenir (Contd on pg 4)
  • 4. April 21-27, 2014 4INFRASTRUCTURE sustainability. Through the medium of CCMA, we would push forward for better code of conduct and quality standards relating to green products eventually. On the challenges confronting the industry at present and the opportunities ahead. Wheels are already in motion to interest our government in accepting construction chemicals as a recognized industry segment that would support us with incentives and rationalization of government taxes, duties and levies. Tax breaks in Vat, etc for the construction chemicals industry would be a big boost for us, since most construction in India is still a cost-sensitive market for construction chemicals. Getting materials to end- users at lower cost with fewer burdens on manufacturers will boost the growth of the industry as a whole. It would also help to boost performance and quality in construction. In this regard, we plan to communicate views of construction chemicals manufacturers and end- users to Central and state governments by taking help of Ficci, CII, etc. Of course, as the awareness grows, the market will get bigger and focus will be on increasing technical awareness, and awareness on usage of construction chemicals. With this we look forward positively to the year ahead. You comment on successful completion of the 3rd edition of C3. The Construction Chemicals Manufacturers Association (CCMA) hosted the third edition of ‘International Construction Chemicals Conference in 2014.’ The focus of the seminar was to enrich and improve dialogue between the construction industry and the CC industry. The C3 event in Chennai was a customer-centric event where our partners in the construction industry benefitted from people who know construction chemicals the best -- our construction chemical industry. It was actively supported by ICI, SEWC, BAI, ACCE, etc, which generated tremendous interest in the conference. The emphasis of the international conference was on improvement at the time of construction, repairs, strengthening and rehabilitation and protection from future deterioration. Delegates to C3 gained from an insightful programme and had the networking opportunity which is bound to unite the industry together. in person(contd. from pg 3) How do you see sustainability in the current situation and what are CCMA’s initiatives? Sustainable construction should aim at reducing the environmental impact of a building over its entire lifecycle, including construction, occupation, maintenance and demolition. In a fast developing nation like India, costs are essential and sustainable construction can help economize cost of the structure over its lifecycle. While some building practices are guided by short-term economic c o n s i d e r a t i o n s , s u s t a i n a b l e construction is based on best practices that emphasize long-term affordability, quality and efficiency. Sustainable construction should aim at environmental friendly construction, and this includes reducing repairs, rehabilitation, rebuilding and decommissioning a structure. Most of these issues can be addressed by good quality durable construction. Construction of durable structures is absolutely not possible without right usage of construction chemicals. This durability would define and enhance Housing shortage of 25 m units, 11 m homes vacant Amid housing shortage of up to 25 million units in the country, Urban Development Secretary Sudhir Krishna said there are 11 million homes that are vacant as per the latest census figure and out of that 10 per cent lie in the National Capital Region. Krishna said the Centre is revisiting rental law to boost housing supply. He suggested that real estate projects, whether built by government bodies or private developers, should be handed over to local municipalities for maintenance purpose. The Centre had projected total housing shortage in the country at 18.78 million in the beginning of the 12th Five-Year Plan (2012-17). More than 90 per cent of shortage exists for the EWS/LIG section of society. Expressing concern over the slow pace of urbanization, he said at least 70 per cent of the population should live in urban area. “We have not urbanized enough. The urbanization level of 31 per cent is not enough. It’s a serious issue,” Krishna said, adding that slow pace of urbanization is putting huge pressure on rural land, which is resulting in fragmentation of land holdings to the disadvantage of farmers. GMR announces completion of Chennai ORR GMR Infrastructure announced completion of Chennai Outer Ring Road phase-1 project in Tamil Nadu, saying that this will add Rs 118 crore every year to the cash flow of the company for over 17 years. GMR won the 29.65 km project through international competitive bidding. “GMR Highways is pleased to announce the completion of Chennai Outer Ring Road phase-1 project. The government of Tamil Nadu and all concerned agencies issued a provisional certificate for completion,” the company said. The company said commissioning of the project will significantly ease traffic congestion along the western periphery of Chennai city. The Outer Ring Road connects the northern and southern suburbs of Chennai and will be a catalyst for expansion of the city and help growth of the industrial hubs in this region through better connectivity, it said. C o m m e n t i n g o n t h e commissioning of the project BVN Rao, Business Chairman of GMR Urban Infrastructure & Highways said, “The Chennai Outer Ring Road is GMR Group’s 9th highway project. Over the years we have developed significant expertise in design, construction and operation of highway projects. With growing urbanization and more cities are planning ring roads and peripheral roads to enable better connectivity. GMR Group is ideally placed to partner with state governments in similar projects.” Private equity firm Milestone Capital Advisors has exited its investment in a commercial property in Pune developed by Kumar Urban Development for a realization of Rs 145 crore. The firm had invested in the 2.5 lakh sq ft commercial property, The Cerebrum B2, situated in Kalyani Nagar, through its IL&FS Milestone Fund I, a rental yield fund investing in The global solar sector saw total corporate funding of $7 billion in the first quarter of calendar year 2014, as compared to $5 billion in the same quarter of the previous year, said Mercom Capital Group, LLC, a clean energy communications and consulting firm, in a report. “It is a robust quarter for solar as financing activity surged in almost all areas. The big story continues to be strong capital markets. VC funding was up with several funding deals involving investment ‘platforms’, while third-party residential/commercial funds continue to raise record amounts,” said Raj Prabhu, CEO, Mercom Capital Group. ready pre-leased commercial assets. Milestone Capital Advisors Vice Chairman & Director Rubi Arya said, “We are happy to conclude this exit especially in a recessionary market like now, and after holding on to this prime asset for about six years and having earned a rental escalation through this period, we have sold the same to a high net worth investor,” she said. GlobalVCfunding,PEandcorporate VC in the first quarter 2014 totalled $251 million in 26 deals, up from $87 million in 24 deals in the fourth quarter of 2013. Solar downstream companies attracted most of the VC funding this quarter, with $182 million in 13 deals, the report said. As per the report, there were 43 large-scale project funding deals totaling $3.6 billion announced in the first quarter of 2014. The report said corporate solar M&A activity surged to record 38 transactions in the first quarter of 2014, up from 25 transactions in the first quarter of 2013. Milestone Capital exits Cerebrum B2 in Pune Solar sector gets $7 b funding in Q1 Indian business groups are stepping up investments in the infrastructure sector, either directly or through infrastructure debt funds, in anticipation of an upturn in the economy and greater ease in executing large public works. The Tata Group, the Aditya Birla Group, the Piramal Group and Larsen & Toubro Ltd are among the entities thathaveannouncednewinfrastructure projects or an intention to increase investments in existing ones. High borrowing costs, delays in securing mandatory government approvals and completing land acquisition, and constraints like fuel shortages have stalled many infrastructure projects, including roads and power plants. The renewed corporate interest in the sector comes at a time when India is in the midst of a general election that many analysts and opinion polls predict will lead to a change in government and put the economy on the path of recovery after two years of anaemic growth. Tata Housing will spend Rs 24, 000-26,000 crore over the next two- three years on land and construction costs for the 55 million sq ft it is developing, said Managing Director & Chief Executive Brotin Banerjee. “The infrastructure sector would be a sector of choice, for getting India back on the growth track. Tata Projects will focus on power generation, transmission, railway, metal and minerals, water and waste water, oil gas and hydrocarbons, urban infrastructure and quality services inspection industries,” said a Tata Projects executive. In June 2013, The Tata group said it had plans to invest about Rs 48,000 crore in three of its unlisted infrastructure companies over the next five years, aiming to increase the size of its combined business by more than three times. Projects under the ambit of Tata Projects, Tata Housing, and Tata Realty and Infrastructure Ltd would be of the order of Rs 70,000 crore by 2019, from an estimated Rs 20,000 crore presently, said managing directors of the three companies. The Aditya Birla Group has tied up with Australia-based Hastings Investment Fund to start an infrastructure-focused debt fund in India. According to a joint statement by the two companies, released in AustraliaonMarch28,Hastingsintends to establish a permanent presence in Mumbai with this venture. Groups like the Piramals have already started investing in the sector. The group, which will make equity and debt investments of around Rs 500 crore this year through Piramal Capital, the financial services arm of Piramal Enterprises Ltd, has already funded Navayuga Road Projects Pvt Ltd. Business groups hike infra investments
  • 5. April 21-27, 2014 5CONSTRUCTION Eco-friendly solutions from Perma Construction Waterproofing systems Inpresent-dayconstructionordinary portland cement and its blends with puzzolonic and slag materials have come to stay. A lot of compatible alternatives are available for a builder to choose from various waterproofing systems. Some systems are old and conventional, but still practiced successfully. Some modern systems take material and structural behaviour into consideration. There are some compounds which are used in plastic concrete to make it less permeable to water. These are known as integral waterproofing compounds. They are based on plasticising and air-entrainment or water repellence principles. These are used as a good waterproofing precaution when other factors such as good mix-design, proper mixing/placing, compacting/ curing, etc are taken care of. There are some waterproofing techniques for vertical surfaces. These are also used for preserving heritage buildings by stopping/minimizing the aging process. Old waterproofing systems Brick bat coba system or lime terracing; bituminous treatment; metallic sheet wrapping; poly- urethane-based waterproofing treatment; epoxy-based waterproofing treatment, box type waterproofing system, etc. Brick bat coba system It was developed during the initial stages of flat roof construction with lime mortar burnt clay brick pieces. This involved laying lightweight mortar on the roof and spreading it to give gentle slopes for draining away rainwater immediately. The mortar consisted of lightweight brick pieces as aggregates and ground brick with lime as binding matrix. During British rule this system became more popular, not because of its waterproofing efficiency, but because of its efficiency in keeping interiors cool. Some applicators developed better skills in laying these systems, with neatly finished top with lines engraved on top of plastic mortar now known as IPS. Some practiced embedding broken tile or ceramic pieces in plastic mortar and called it china mosaic. This type of system remained most popular with multi-storey construction in all major cities. The system lasts up to 15 years if done by skilful applicators. Once water starts entering brick bat coba, brick pieces absorb too much of water and the roof becomes an invisible pond of water continuously causing leakage and increasing burden on the roof slab. It will be highly beneficial if brick bat coba is laid on a flexible waterproofing membrane as waterproofing as well as economical weather-proofing can be achieved with this system. Bituminous treatment Bitumen is more commonly used in the form of felt or flexible membrane formed by sandwiching jute fabric or fibreglass/polypropylene mats with chemically modified bitumen. These membranes are laid on the roofing over a bitumen primer. There are two types of membranes one is cold-applied and the other hot-applied, which means one needs to heat the edges of the felt with a torch so that they melt and stick to the second layer in the overlap area. On the RCC flat roofs the bitumen feltshavenotbeensuccessfulbecause of the unacceptable black appearance and inaccessibility of the terrace for other social uses. Technically it is not preferred because bitumen layer or felt on the terrace not only makes it watertight but also airtight. Concrete has breathing property. It takes water/moisture and breathes out water vapour. Hindrance of this breathing property of concrete develops pore pressure, which causes blisters in the felt. After a few seasons the blisters multiply and eventually delaminate the felt from the concrete surface. Hindrance of breathing property of concrete makes concrete weak. But on asbestos cement sheets and zinc sheets in factory roofs, this bitumen felt is the only dependable waterproofing system. Hence all factory roofs in India adopt this water proofing system. Moreover, bitumen is the most economical product available for waterproofing. Box type waterproofing This type of waterproofing system is used only for basement waterproofing or waterproofing structures below the ground level from outside to prevent leakages of subsoil water into the basement. In this method limestone slabs (Shahabad stones) are first laid in the excavated pit over blinding concrete in a staggered joint fashion to avoid the continuity of the mortar joints. The joints are effectively filled with rich mortar admixed with integral waterproofing compound and cured. Over this the raft is laid and shear/ brick walls constructed. The limestone slabs are erected around the walls in a similar fashion leaving a gap of one to two inches between the external surface of the wall and the inner face of the stone surface. The joints again effectively sealed with rich admixed mortar and the same mortar is filled in the gap between the wall and the stones. This stonework is continued up to ground level. In this system the raft and the sidewalls are protected from direct exposure to sub soil water. (Contd on pg 6)
  • 6. April 21-27, 2014 6PROJECTS UPDATE Punj Lloyd bags `3,254-cr infra development project in Libya JNPT, NHAI, Cidco work on traffic conflict-free road project NHAI to award 5,000-km highways contracts in 2014-15 Engineering major Punj Llyod said it has won Rs 3,254-crore contract for constructing infrastructure facilities in a Libyan city. “Wewishtoinformthatthecompany has been awarded a contract to design and construct infrastructure facilities of Zliten city (Libya),” said Punj Lloyd. The project involves design and construction of the storm and sewer network, water network, telecommunication and power The Jawaharlal Nehru Port Trust (JNPT), in association with the National Highways Authority of India (NHAI) and the City Industrial Development Corporation of Maharashtra Ltd (Cidco), is working on a Rs 1,800- crore road project to provide seamless connectivity for trucks coming from three national highways to the port and vice versa. “The plan is to make our existing 43 km of road network which connects JNPT to three major highways (Mumbai-Pune, Mumbai-Goa and Mumbai-Agra) from the present four lanes to 12 lanes with two lanes on each side dedicated for public transport. About Rs 1,800 crore will be invested in this project on BoT basis. We have already invited the bids,” said Neeraj N Kumar, Chairman, JNPT. “We are making this project a traffic conflict-free road. For uninterrupted The National Highways Authority of India (NHAI), after a poor show in 2013-14, is readying its work plan for this financial year, one that reflects the gloom enveloping the sector. It is planning to award about 2,000 km through cash contracts, or EPC mode, and is ready with 3,000 km to be bid via the public-private partnership (PPP) mode. NHAI officials said they have informed the highways ministry of their targets for 2014-15, but awarding projects on the EPC mode can only take off if the NHAI is able to acquire 90 per cent of the land. In addition, the final award on PPP mode would depend on the market response, which has been poor of late, and may need to be converted to the EPC mode if no bids are received. “We have had discussions on what target to fix and it was decided to keep a conservative estimate since we would have to answer to the new government on the results,” said an NHAI official. All in all, it might be possible to award about 5,000 km of projects, with about 3,000 km from BoT projects only if appetite of lenders improve,” said an NHAI official, adding that the Authority has communicated to the highways ministry that if PPP projects have to be converted to the EPC distribution network, natural gas network, street lighting and road works including landscaping of parks and green areas. The project covers about 2,400 hectares, almost the entire area of Zliten city and is scheduled to be completed in four years. “The approximate cost of the said project is LYD 665.719 million, equivalent to $540 million or Rs 3,254 crore,” said the company. movement port traffic we are making provisions for overbridges and grid separators. Due to this, the cost is coming very high at Rs 1,800 crore. Normally, such a road could have cost Rs 500 crore. We are also envisaging the future New Mumbai airport. This road will give last mile connectivity to the New Mumbai airport. So we are ensuring that the traffic coming to the airport does not disturb the port traffic,” said Kumar. For this purpose, JNPT, NHAI and Cidco have formed a Special Purpose Vehicle (SPV) called JNPT Road Company Ltd which has invited tenders from interested parties to build this road on a BoT (build, operate and transfer) basis. JNPT, NHAI and Cidco have 40 per cent, 50 per cent and 10 per cent equity, respectively in the SPV. The cost of this project will be recovered by charging toll. mode, then NHAI’s financial capacity would have to be examined. The NHAI chief R P Singh has told the ministry that further allocation of resources would be required in such a case and these issues would have to be presented to the new government on priority, said people familiar with the matter. As per the work plan, the NHAI is readying about 2,300 km of highway projects with a total project cost over Rs 15,000 crore via the EPC route, and 3,278 km PPP projects worth over Rs 35,000 crore. The EPC projects include Rs 996-crore Talcher- Dubari-Chandikhole and Rs 675- crore Bijapur-Gulbarga-Homnabad stretches which had been bid out in 2012-13 on the PPP mode but failed to get any bidders. “In recent months, raising equity for highways PPPs has become difficult and there are even signs of declining interest from developers. Not only are companies hesitant to bid for new projects, several existing assets are up for sale. Many developers are finding it difficult to fund the entire shelf of projects. They are resorting to asset sale to fund new/existing projects,” said Manish Sharma, Executive Director, Capital Projects & Infrastructure at PWC. Jica okays `674-cr loan for U’khand forest project TheJapanInternationalCooperation Agency (Jica) has approved a loan of about Rs 674 crore for a forest project in Uttarakhand. “The agency signed a Japanese ODA loan agreement with the Government of India in New Delhi to provide up to 11,390 million yen (around Rs 674 crore) for ‘Uttarakhand Forest Resource Management Project’,” the agency said in a release. The agreement was signed on April 11. The loan at a concessional interest rate of 0.30 per cent carries a repayment period of 40 years with a grace period of 10 years. The project aims to improve natural environment and livelihood of people living in and around the forest areas with the loan funds used for afforestation and income generation of local communities. In addition, the project will support implementation of disaster reconstruction and prevention measures in the forest area of Uttarakhand where heavy rains caused devastating floods and landslides in June 2013. The executing agency for the project is the Uttarakhand Forest Department. The project is expected to be completed by March 2022. “The forest area in Uttarakhand has not only huge degradation pressure but also suffered severe damage during the disaster in June 2013. This project will contribute to eco-restoration of the forest area in conformity with improvement of the livelihood of the communities,” said the release. The Jica works to help developing countries become self-reliant in pursuing their own socio- economic development. This system seeks to delay the occurrence of leakages in basements. A lot of building structures are waterproofed by this system. Modern techniques Modern technique aims to understand functional behaviour of the structure, understand properties of available materials arrive at a system, which is best suited for the structure and incorporate the system at the design stage only. A single product or technique is not usually enough, involvement of various bodies and techniques in coordination is essential for making structures waterproof. For success of any system the building structure should have sufficient and efficient control joints if the slabs dimensions are more than 20 meter in any direction. Control joints are structural engineering design features. These joints are supposed to be designed and their configuration marked on drawings and their detailing needs to be given with respect to waterproofing system proposed in large buildings. Modern technique relies basically on two main waterproofing systems, which are foolproof and simple. They are as follows: Crystalline waterproofing system and flexible membrane waterproofing system. Crystalline waterproofing system This system involves blocking water bearing capillaries with insoluble crystals. This method is used for waterproofing water- retaining structures like overhead/ underground water tanks, sunk slabs of bathrooms and toilets, swimming pools, basements, terrace gardens etc. The main product in this system is a grey or brown-looking powder. The method of treatment involves saturating with water the surface to be treated. Then mixing two and half volumes of the powder with one volume of water to form neat consistency hot slurry. This slurry is brush applied on the saturated surface. The active ingredients in the slurry pass through water-bearing capillaries and react with calcium oxide in concrete to form insoluble crystals, which effectively block capillaries. Further, chemical ingredients of the product remain in concrete to reactivate the process of crystallisation as and when a new capillary is developed. Flexible membrane The main product used in this system comprises two components -- one liquid and the other is a powder packed roughly in the proportion of 1:4 by weight. The liquid component is an acrylic emulsion and the powder component is a polymer-modified cement with film forming chemicals and fillers, and some manufacturers add reinforcing fibres to make the product extra effective. These two ingredients, namely the pre-weighed powder and the liquid, are mixed together in an uniform slurry results. This slurry is brush applied on the roof surface, which upon drying forms a flexible film. Since there is cement in this product its compatibility with concrete is excellent. The film further allows the breathing of the concrete without any hindrance hence there is no problems of its de-lamination from the concrete surface. This film being flexible takes care of the deflections in the slab and the movements caused because of primary or secondary settlements, movements due to wind loads and temperature stresses developed in the concrete. This system can be used on surfaces, which had bituminous treatment earlier. Generally, architects in India, do not specify in-depth waterproofing details and leave this aspect generally to ignorant clients to chose whatever system he likes, and many structural designers give least importance to the control joints. As a result of this, many systems have failed in several prestigious buildings and the blame went to waterproofing contractors or the product manufacturer. There is a need for architects and structural designers to understand various systems available and specify them clearly and in sufficient detail, taking into consideration in-service conditions of the structure. The client should also insist on the architect to provide waterproofing design details in advance so that no ambiguity remains till the end. This would give enough time in selecting the specified material. eco-friendly solutions HCC bags Rs 300-cr Delhi Metro contract Infrastructure major Hindustan Construction Company has won Rs 300-crore contract from the Delhi Metro Rail Corporation Ltd (DMRC) for design and construction of twin tunnel on Dwarka corridor. This is the third contract for the underground Metro received by HCC since October 2012 under phase-3 development of Delhi Metro aggregating to Rs 1,539 crore. “The contract is for design and construction of 1.54 km long twin tunnel on Dwarka-Najafgarh Metro corridor of phase-3 of Delhi Metro,” said the company in a statement. The twin tunnels will be constructed using shield tunnel boring machine. The contract also includes construction of one of the biggest underground stations, which is 290 meters long and 30 meters in width. The station will be built at a depth of 18 meters. The work will be completed in 36 months. Prior to this order, the company has received two contracts under phase-3 of Metro development for package CC30 on the Mukundpur-Yamuna Vihar corridor in October 2012 and package CC34 on Janakpuri West-Kalindi Kunj CorridorinFebruary2013.Thecompany has already deployed 5 tunnel boring machines for these two packages. (contd. from pg 5)
  • 8. April 21-27, 2014 8CONSTRUCTION The façade of Abu Dhabi’s super-luxury 5-star hotel, the Emirates Palace, matches the various shades of sand in the Arabian Desert. Integrally coloured concrete, combined with marble, granite and sandstone, gives the tower a unique semblance One of his showcase projects is the Emirates Palace Hotel in Abu Dhabi, now famed as the most expensive and most exclusive hotel in the world. Heyes received his postgraduate diploma and Bachelor of Arts in Architecture with honors at the Leeds Polytechnic School of Architecture in England. Perfect union of natural stone, concrete In the design and implementation of large buildings like the Emirates Palace Hotel with its perimeter of 2.5 kilometres, both aesthetic demands and economic issues play a crucial role. Concrete, integrally coloured with Bayferrox® pigments, and natural stone form a perfect union in the façade of the Emirates Palace. On an area of 120,000 square Splendour in colour concrete In a part of the world where impressive buildings are not exactly thin on the ground, a hotel building needs to have quite a few special attributes to make it stand out. The Emirates Palace in Abu Dhabi certainly has an awesome number of those. The five-star hotel is one of the largest in the world and offers a whole range of superlatives. 250,000 cubic metres of concrete coloured with Bayferrox® pigments were used to build the hotel on an area of 243,000 sq metres. 20,000 building workers were involved in the construction of the palace. The giant building has a perimeter of 2.5 kilometres, and the 40-metre high archway at the hotel entrance is taller than Berlin’s Brandenburg Gate. The inside of the hotel also matches up to these structural superlatives: 102 elevators take the guests to the 302 rooms and 92 suites. The kilometer-long corridors are provided with several thousand signs to prevent guests from getting lost. Arabian tradition Tr a d i t i o n m e e t s m o d e r n construction engineering: Designed like a fairytale castle, a dream from A Thousand and One Nights. In style, the Emirates Palace is reminiscent of large buildings of the ancient Orient. Integrally coloured concrete combined with marble, granite and sandstone gives the building a unique appearance. The colour of the façade matches the various shades of sand in the Arabian Desert. Traditional oriental patterns have, with the help of modern technology, become an integral part of the façade. The architectural highlights are the 114 domes decorated with gold leaf. The highest of them has a diameter of 42 metres, a size matched only by St. Peter’s Basilica in Rome. “The contrast between modern technology and traditional forms fascinated me!” said Jeremy Heyes, Senior Vice President, Wimberly Allison Tong & Goo. Jeremy Heyes’ career is marked by more than 20 years of experience in planning and architecture, both at home in the UK and abroad. He combines top design skills with a flair for project management. metres, decorative, sweeping elements made of glass fiber reinforced, integrally coloured concrete, have been blended into the flat surface, while natural stone was used to create special highlights, and has also been used in the reception area. The concrete components coloured with Bayferrox® pigments simulate the natural texture and colourfulness of various granite shades such as Salisbury Pink, Royal Red and Juparana, and thus blend harmoniously with the natural stone. “The Emirates Palace Hotel displays concrete in its optimal form. The use of flexible moulds not only allows a high level of versatility in architectural design, it also ensures economic efficiency,” said Bernd Trompeter, Managing Director of Reckli GmbH. A total of 60 tons of Bayferrox® 920, Bayferrox® 960 and Bayferrox® 130 pigments were used. They were added to the cement slurry to create a monolithic, homogeneous colour effect. Fibrex Co in Abu Dhabi was responsible for producing the highly decorative prefabricated glass fiber reinforced concrete elements. (Courtesy: Lanxess)
  • 9. April 21-27, 2014 9IN PERSON What are the reasons for slow growth of India’s Green real estate sector? How do you see it at the policy level (Centre and state)? India’s Green real estate sector is witnessing a very healthy growth rate and the trends are indeed encouraging and vivid. In the last week of March 2014, India reached a remarkable milestone when it crossed the 2 billion sq ft mark of Green building footprint registered with the IGBC, the Indian Green Building Council. This also propels India to premier position of the second largest Green building footprint in the world. ‘2 b sq ft Green building footprint registered with IGBC’ “Government should provide more incentives in terms of higher FAR for Green building projects, reduction in property tax, faster clearance for Green building projects and special concessions for Green products & technologies,” says Dr Prem C Jain, Chairman of the Indian Green Building Council (IGBC) and AECOM India in an interview with Paresh Parmar It is important to note that India reached the first 1 billion sq ft milestone in 2011 and in a short span of only about two-and-a-half years, it has crossed the 2 billion sq ft of Green building footprint. This is a clear testimony that India’s Green real estate sector is on the boom and is adding great value to the country. The Confederation of Indian Industry (CII) has set targets for Indian Industries for India@75, which is 75 years from independence, that is the year 2022. Therefore, the IGBC has also announced that India@75 will become Global Leader with 10 billion sq ft of Green buildings. Today, all types of buildings all across the country are going the IGBC way. This growth and progress has been made possible with the innovative and inspirational role of the IGBC and support of all the stakeholders including government, developers, architects and corporates. Some of the government projects that are going the IGBC way include: Police Bhawan, Gulbarga; HUDA- Annexe-II, Hyderabad; Thyagaraj Sports Complex, New Delhi; Jawaharlal Nehru Bhawan, Ministry of External Affairs, Government of India, New Delhi; General Pool Residential Area (GPRA) MoUD, New Delhi; and Govt. Mohan Kumaramangalam Super Specialty Hospital & Trauma Care Centre, Salem, Tamil Nadu. The IGBC is constantly working with the Central government and several state governments to obtain incentives like additional FAR, lower power tariff and faster statutory approvals for Green buildings. This would provide great impetus to India’s Green real estate sector to scale greater and ‘greener’ heights. How do you see the need for creating awareness about long- term benefits of patronizing Green developments among consumers? Sustainable buildings have been a way of life in India for centuries. All the ancient structures including temples, mosques, forts, even ‘havelis’ were skillfully built, using locally available resources, and incorporating features which were in harmony with nature. Historically, we worshipped the five elements of nature (Panchabhutas) and people of all walks of life practiced austerity in all that they consumed; these in today’s context signify ‘Green’. In fact, going the ‘greener’ way is intrinsically imbibed and part of our ethos. However, we have drifted away from our rich and varied heritage in the past 50 years, blindly aping Western practices which are not relevant to our way of life, nor climate, nor resources. Today, our rivers and water bodies have been polluted from effluents from chemical industries and we have become a water- deficient country. The need of the hour is to go back to our roots and incorporate the state-of-the-art technologies. With this objective in India, the IGBC is partnering with the Resident Welfare Associations (RWA) and working closely with owners/occupants in sensitising them on ‘greener’ way. The IGBC is promoting and encouraging the use of BEE star- rated electrical equipment and appliances. In order to conserve water resources, the IGBC is working with the International Association of Plumbing & Mechanical Officials (IAPMO) in developing rating system for locally manufactured water efficient fixtures and also sensitising stakeholders on the urgent need and importance of ultra-low flow fixtures. The IGBC celebrates World Green Building Week in September every year across the country, highlighting that Green buildings make better place to live, work and play, and they will improve the wellbeing and quality of life for everyone in the community. Therefore, today going the ‘greener’ way is an imperative for a sustainable tomorrow. This is good both for preserving life on our beautiful planet earth and for our country’s economy. The adage ‘Little drops of water make a mighty ocean’ may seem clichéd, but is very applicable in this case. Small but significant steps are the need of the hour. Can you elaborate on measures that would assist the growth of Green real estate sector in India? As a result of the concerted efforts of the IGBC, today India is one of the global leaders in Green buildings. For instance, in 2003, there were very few products and employment opportunities in this sector. However, with the awareness created by the Green building movement across the country, the sector has witnessed tremendous growth opportunities. We still have a long way to go. To further accelerate the growth and spread of the sector, concerted efforts should be undertaken to further generate awareness on the urgent need and importance of Green buildings. (Contd on pg 10)
  • 10. April 21-27, 2014 10in person Consumers should demand for high performance Green building products & technologies. They should enquire on the extent of the recycled/recyclable content of the product used in construction of their building. This in turn will trigger more demand for Green products & technologies. They should not settle for anything less than a certified and fully functional Green building. All the upcoming buildings across the country should be conceived, designed and constructed as per Green building norms. This will provide new avenues to develop products & technologies which are ecologically superior and economically viable for our needs. Government should provide more incentives in terms of higher FAR for Green building projects, reduction in property tax, faster clearance for Green building projects and special concessions for Green products & technologies. C o n c e r t e d e f f o r t s b y a l l stakeholders would go a long way in further accelerating the growth of Green real estate sector in India. Tell us about your outlook for the industry. The outlook for the industry is very promising and encouraging. In the next two decades, India would be witnessing huge demand for residential spaces, commercial buildings, schools, infrastructural projects, hospitals, and other applications. It is estimated that about 70 billion sq ft of building footprint would be added in the next two decades in India. Hence, there exists a huge opportunity in the design & construction of all upcoming buildings as Green buildings. The buildings can be designed as Green right from day one. India will have more of Net-zero (energy & water) buildings and as a result it will effectively manage its energy & water requirements. The optimized resources can be channelized to other resource crunch areas. The IGBC foresees that the next 10 years will be the decade of integrated sustainable built environment. This will mostly be in the form of large integrated townships, satellite cities, gated communities, and campuses with multiple buildings. This presents an enormous opportunity to design these developments as Green and influence the lifestyle of people who live in such cities. The need to promote Green cities becomes an imperative. Another important outlook in the sector would be the active involvement of the younger generation in further Greening India. Green schools and educational institutes will be spread across the country. Generation of power from new and renewable energy sources such as wind, mini hydro, biomass and solar energy will receive increased impetus. Green will become the way of life. How do you see the opportunity ahead in converting existing buildings into green? India today has over 30 billion sq ft of existing building stock. Energy cost (electricity, DG & fossil fuel) alone is estimated to be around 60 per cent of the total operation and maintenance cost (including energy, water, repairs, etc) in existing building stock. Therefore, it is imperative to explore the scope for reduction in their energy consumption through building envelope optimization, and upgrading air- conditioning, plumbing & lighting technologies. Green practices in the existing buildings can help address national issues like water efficiency, energy efficiency, reduction in fossil fuel use in commuting, handling of waste and conserving natural resources. The operational savings through energy & water efficiency alone could range from 15-30 per cent. Most importantly, these concepts will enhance occupant health, happiness and well-being. In light of this, the IGBC with the support of all stakeholders has launched in April 2013 at Mumbai, India’s first Green Building Rating System for O&M of Existing Buildings. The overarching objective of this rating tool is to facilitate building owners and facility managers in implementation of Green strategies, measure their impacts and sustain the performance in the long run. The thrust is on implementation and results achieved. The pilot version of IGBC Existing Buildings O&M rating system is applicable for all types of non- residential buildings, including office buildings, IT parks, BPOs, shopping malls, hotels, hospitals, airports, banks and other commercial applications. Building types such as industries, factories, educational institutions and schools will be covered under respective IGBC rating programmes. Buildings which are 80 per cent occupied (with respect to the carpet area,) and operational for a minimum of one year, are eligible for certification under the IGBC Existing Buildings O&M rating. Projects already certified and operational for more than one year are also eligible to apply for the IGBC Existing Buildings O&M certification This rating is evoking excellent response from stakeholders. Already 10 existing building projects, amounting to over 2 million sq ft are registered with the IGBC under this rating. For instance, Bombay House, the headquarters of Tata Group, has become the country’s first existing building to get the prestigious Green gold rating from the Indian Green Building Council (IGBC). Some of the key Green features of Bombay House -IGBC gold certified existing building include: Energy savings of more than 20 per cent. Renewable Energy Certificates (REC) equivalent to more than 75 per cent of annual electricity consumption requirement of the building have been purchased by owner. Water savings of more than 50 per cent. Bombay House, for the whole year of 2013, has achieved an Energy Performance Index (EPI) of 124.96 kWh/m2/year. Efforts are to have EPI further go down to below100 kWh/ m2/year. The success story on Bombay House is a clear testimony that if a 90 year old heritage building can obtain Gold EB rating, there is every possibility that more recently constructed existing buildings can go the ‘greener’ way. The ‘greening’ of existing buildings also offers immense untapped market opportunities. It is estimated that by 2025, the Retrofit Potential of Existing Buildings in India would be about $25 billion. We are confident that in days to come, many more existing building will go the ‘greener’ way and play an important role in facilitating India to emerge as one of the global leaders in Green buildings by 2025. What are the measures taken and the role of the IGBC towards achieving common goal of sustainability? TheIGBCoperatesonaconsensus based approach and it is a member- driven organization. The IGBC, with the support of stakeholders, has addressed the following 3 A’s: Awareness on the need and importance of Green buildings Availability of Green building products and technologies Affordability of Green building products & services A vast majority of key stakeholders of the construction industry in India are part of the Council. Currently, the Council has its membership strength of over 1,675 registered organizations. The IGBC adopts the following multi-pronged strategy towards achieving the common goal of sustainability. Launch of IGBC local chapters: These chapters work closely with all stakeholders in the region, and spread awareness of the Green building concepts at the state and regional levels. The IGBC currently has launched 15 local chapters across the country, 3 more are in the offing. Further,theIGBCworkscloselywith various Central and state government departments in highlighting the urgent need and importance of Green buildings. As a result of concerted efforts, the IGBC could facilitate the following: The Ministry of Environment & Forests, and the Government of India accord faster clearances for projects applying for the IGBC Green Building Certification New Okhla Industrial Development Authority (Noida) provides higher FAR (5 per cent) to Green building projects. A s s i s t a n c e w i t h d r a f t i n g of environmental guidelines for Maharashtra Green guidelines for existing & new factory buildings in Andhra Pradesh The Hyderabad Metropolitan Development Authority (HMDA) offers Green channel for Green buildings Kerala state PWD has issued directive that all state government buildings in Kerala will be IGBC certified. Further, the IGBC’s flagship event and India’s largest conference with exhibition on Green buildings. This provides a unique platform to learn, share and explore new business opportunities. The 12th edition of Green Building Congress 2014 is scheduled to be held on September 4-6, 2014 at the International Convention Centre in Hyderabad. We regularly organize training programmes across the country to share information on Green building concepts, on IGBC Green Building rating systems and to share best practices in Green buildings. We have set up a Green technology centre which is housed in the CII- Godrej GBC building, India’s first Platinum-rated Green building. It serves as a platform to showcase Green products/technologies and also enables visitors to have a touch & feel of the innovative Green products under development. Moreover, the IGBC forges vibrant partnerships with various national and international organizations in exploring new areas of cooperation and business opportunities. Some of the recent MoUs inked by the IGBC include MoU with NHB, Credai, the University of Salford, IAPMO, ASHRAE India, ISHRAE and IPA. The IGBC in its efforts to reach the student community has launched over 40 student chapters across the country. These chapters aim to instil a sense of commitment towards Planet Earth and encourage student members to adopt the ‘greener’ way. The IGBC also regularly organizes ‘Paint our Earth- Drawing Competition for Schoolchildren’, aiming to generate awareness amongst schoolchildren on the need and importance of environmental protection. Any message to the industry? The IGBC, with the support of all stakeholders, has successfully demonstrated an excellent business case for construction of Green buildings. Today, constructing Green buildings is technically feasible and economically viable, and India is well- poised to be the global leader in the Green building movement. The Green building sector in India offers immense untapped market opportunities. A study conducted by the IGBC indicates that the market potential for Green building products and technologies would be about $120 billion by 2015. India is well-poised to develop more of innovative and futuristic materials and technologies which are not only eco-sensitive and energy-efficient, but will significantly address the fast depleting resources and play a catalytic role in preserving and protecting our Planet Earth. The place we live, work, study, play should all go the ‘greener’ way. Therefore, partner with the IGBC in making Greener India. (Contd from pg 9) Police Bhawan, Gulbarga Thyagaraj Sports Complex, New Delhi Jawaharlal Nehru Bhawan, New Delhi
  • 11. April 21-27, 2014 11CONSTRUCTION The main reasons for water leakages are water stagnation, inadequate slope for drainage of rainwater and deterioration of waterproofing system leakage through walls between units of pre-fabricated elements. Leakage from metal pipe surfaces Seepage through defective joints or pipes caused by poor installation or differential movements and settlements are the main causes of water leakage from metal pipes. Corrosion of metal pipes at junctions with floors or walls, invasion of water into conduits, blockage in pipes leading to excessive pressure built up or sometimes attack by rodents or roots of plants causing damage of metal pipes and leakage occurring at these locations. In case of exposed supply pipes or drains there may be inadequacy in design of drains such as insufficient diameter, bends being too sharp, etc. Also, blockage of drains at the junction of bends or traps, open joints such as hoppers of down pipes may lead to leakages of water. Musty smell coming from the basement may be subtle, but grows Sources and solutions to leakage Water seepage occurs mainly from external walls, windows, roof or the ceiling which may cause water staining, peeling off of paint or wallpaper, water dripping, growth of fungus, defective concrete, plaster or tiles and rust staining. This could be due to a variety of reasons. They are common defects in causing nuisance to occupiers across floors. It is sometimes very difficult to identify the source or cause of water seepage for which an extensive investigation may be necessary. Many homeowners often ask for a list of warning signs of water leakage and damage. Such queries come more often in cities that endure excessive rainfall, prolonged rainy season such as Mumbai. It is extremely important in such places to have a list as a guide for self-inspection in the hope that they might have an early detection of problems and consequently their timely redressal. A tentative checklist is given below for a ready reference. Leakage from roofs The main reasons for water leakages are water stagnation, inadequate slope for drainage of rainwater and damage or deterioration of waterproofing system. Leakage occurs through pores and connected capillaries in concrete structures, thereby corroding reinforcement. Sometimes a defective enclosure for water tanks, cracks of parapet walls affects waterproofing systems. Inadequate protection of roof slab or improper installation of waterproofing system may also lead to leakage. Leakage through windows This may be due to forming of gaps between window frame and masonry, between lintel beam and masonry, and through alumimium frame and window sill which can be avoided by choosing and sealing with a right kind of sealant. Leakage from internal wet areas Leakage from bathrooms or kitchens is usually caused by seepage from fitments, bathtubs, shower trays, buried pipes or drains due to improper construction of joints and improper installation of sealants. The inadequate slope of such floors may lead to water stagnation for some time due to which water may penetrate through tile joints. Waterproof cement rendering underneath floor tiles for the floor not installed properly and improper installation of sockets or conduits are some of other causes of bathroom leakage. Damp patches on dry walls Water penetration takes place through external wall defects such as hairline cracks, joints, honeycombs, spalling, weak points, holes, punctures and leftovers of debris. The hairline cracks begin to grow further and allow seepage of water. The movement of external wall components leads to settlement cracks on the wall. Also, water penetration takes place through defective external wall finishes such as loosened mosaic tiles, cracked ceramic tiles and paint surface, poor cladding or curtain walls constructions. Another cause may be due to water Sanjay Bahadhur Global CEO, Construction Chemicals, Pidilite Industries odour coming out from furniture and draperies. Many of these signs become visible only after leakage and damage to the basementreachacriticalstage.Itisbest to inspect early and often. If any of these signs are visible, call in a professional waterproofing agency. Remember that water damage creates problems not only to your house, but it additionally causes various health issues. If you are serious about your property, you should attend to any leakages from plumbing and drainage line immediately to prevent damages to wall and structure. Terrace should be cleaned every month. All bathroom, water closet and kitchen traps are vulnerable areas that demand careful and frequent check. All cracks on external walls should be inspected and repaired as soon as detected. Points to remember It should also be borne in mind it is essential to: Avoid nailing at parapet or any external surface They are time-consuming and cumbersome jobs and looking at modern era of time-bound construction projects, they are not the right choices. Climatic changes and weathering effects are the major issues for non- acceptability of these techniques. Finally, specifically the brick bat coba is technically not a waterproofing solution as the porous bricks and in-filling mortars used for such techniques absorb a large amount of water inside the system. Though the brick bat coba is advantageous to build up the slope on flat roofs, it also adds dead load on the slab structure. Moreover, in case of existing roofs with brick bat coba, it is very difficult to find out the actual source of water ingress which in turn challenges rehabilitation work. New generation techniques Polymer science has created a new dimension to waterproofing solutions to building structures and today a plethora of waterproofing materials Specialized polymeric crack filling material or polymer mortars should be used to fill up those areas and the external faces to be covered with weather resistant protective coatings rather than decorative finish paints. Vegetation growth also plays a vital role in bringing external moisture inside the building elements through their roots, stems and leaves. Removal of such unwanted vegetation along building facades and subsequent filling of gaps with moisture insensitive polymeric mortars would be the right choice. Basements, foundations Another very important issue is concerned with the design of basements and foundations depending on their usage like car parking, commercial establishments, storages, workshops and in various demands as applicable in case to case basis. Basements being the closed areas are very prone to high humid conditions leading to dampness stronger.Thismaybeduetoinadequate or damage of tank waterproofing systems (due to movements or punctures) and also may be due to deterioration of water stops at construction and movement joints. Growth of mould, mildew and fungus inside the building. All these become visible after colonization of spores and showing discoloration of paints and coatings and creating unhygienic atmosphere inside buildings. Peeling of paint from wood surfaces If there are wood surfaces, paint begins to peel off from window frames, doors and other surfaces. This may happen due to improper fillings around frames and deformation of frame and sashes, defective gasket, sealant or putty for window glass setting or frames. The other factor which may lead to wood surface due to moisture ingress may be due to air- conditioning box or platform tilting inwards or insufficient sealant around air-conditioning units. The other causes are growth of vegetation, ingress of water through the joints. The signs of distress may be observed from the appearance of powdery substances on furniture and Never overload ‘chhajja’ with ‘kundis’ and waste materials Do not convert or change the patterns of building segments, that is, kitchen to bedroom, toilet to kitchen, etc. Do not puncture any structural members such as a column, beam, slab, etc. Donotforgettoapplywaterproofing systems before all kinds of flooring Traditional techniques Waterproofing in our country is being done over several years by various conventional and traditional methods such as: Lime terracing for roofs Brick bat coba for roofs and terraces Mud fuska for roof surfacing Shahabad tile finishing for basements and retaining walls Box type waterproofing techniques for basement The methods are used over a period of time. But they have certain limitations and disadvantages. To mention some herewith: As all the methods are labour- intensive, scarcity of skilled labour in today’s construction industry is one of the major drawbacks of these methods. as per international standard are available. The only requirement is that we should focus leakage problems in a comprehensive way and try to resolve them with a proper scientific approach. For example, leakage from flat roofs could be due to water stagnation and subsequent percolation of water through cracks on surfaces or in parapet walls. Such a problem can be solved building a proper slope and repairing the cracks with suitable crack-filling materials. Similarly, if joints in external facades between window frames and masonry walls or gaps between aluminium frames and window can still be taken care of with proper elastomeric sealant, the ingress of water can be restricted. Leakages in bathrooms and wash areas can be resolved by following a proper waterproofing specification while casting the sunken slab followed by filling of gaps and joints on floors, plumbing lines and internal fittings with sealing materials. Vegetation growth Penetration of water through external walls normally takes place through hairline cracks, joints, honeycombs, holes and punctures. and flooding which in turn damage structures. The other critical factors like varying water level subjected to tidal situations and monsoon rain intensity coupled with blocking of sewerage pipelines intensify leakages. A more detailed solution like tanking with a water barrier membrane coupled with effective drainage system should be envisaged. Cost comparisons The polymeric waterproofing techniques vary in their characteristics and application techniques, depending on the usage areas. Henceforth, the cost implication is also multi- faceted ranging between arbitrary numbers. The initial cost of application may be a little high, but the advantageous part is the speed and ease of application coupled with long term durability and service life compared with conventional techniques.
  • 12. April 21-27, 2014 12 Registered with the Registrar of Newspapers for India under No. MAHENG/2012/41844 Posted at Mumbai Patrika Channel Sorting Office, Mumbai - 400001, on Monday Published on Monday, April 14, 2014 Regd. No. MH/MR/South-355/2012-14 EVENTS Printed & published by Bina Verma on behalf of Asian Industry & Information Services Pvt. Ltd., and printed at Amruta Print Arts, 205, Tantia Industrial Estate, J. R. Boricha Marg, Opp. Kastruba Hospital, Mahalaxmi, Mumbai 400 011 and published at 1st Floor, Feltham House, 10, J. N. Heredia Marg, Ballard Estate, Mumbai 400 001. Tel.: 022-2266 0623. Editor: Bina Verma Annual Subscription : Rs. 5,000/- Success of CE at Chennai Editor : Bina Verma Editorial Team: Dilip Phansalkar, Paresh Parmar, Remona Divekar Designer: Rajen Mistry Business Team: Milind Joglekar (9833357005), Shantanu Baraskar (9820904795), Seema Kohli (9820904931) Email: contact@konstructionreview.com, editor@mmronline.com No part of the contents of Construction Industry Review, in abridged or unabridged form, can be reproduced without the written permission of the Editor. CIR does not accept any responsibility for statements and opinions expressed by the authors. marking construction chemical products to give confidence to end users and construction industry. As per feedback from end-users CCMA introduces technical training programmes to build skills for applicators, which is key to success for any waterproofing and protection systems. Accordingly about four regional seminars are planned by the association. The association has planned a Handbook on Admixtures in collaboration with Indian Concrete Institute. Further, the association is attempting to introduce technical topics in the academic syllabi. Training programmes are at an advance stages. With all this, the association feels, the industry is confident of growing from present revenue of about Rs 3000 crores to Rs 5000 crores in the next 2-3 years. This is absolutely possible considering the large gap in demand and supply. This growth is totally dependent on government accepting construction chemicals as recognised industry. With the recent success of CCMA’s C3 event the association is confident of future prospects and has planned the next edition of this event in Kolkata during February 2015. EVENTS May15-17, 2014 Ecobuild India To be decided soon It is the largest exhibition of the sector that concentrates on the future of sustainable building design, construction and built environment. It plays an important role in the development and advancement of the sector and helps the exhibitors to showcase their products and services associated with the sector. Contact: UBM India Pvt Ltd. Times Square, B- Wing, Unit 1 & 2,5th Flr, Marol, Andheri Kurla Road, Andheri East, Mumbai May 16-18, 2014 Roof India 2014 Chennai Trade Centre, Chennai The exhibitors will showcase roofing systems, architectural cladding, facade engineering, roof waterproofing, pre-engineered buildings, space frames and more. Contact: International Trade & Exhibitions India Pvt Ltd 1106-1107, Kailash Building, Kasturba Gandhi Marg, New Delhi May 22-24, 2014 Metal Buildings & Steel Structures Expo Bombay Convention Centre, Mumbai MBSS Expo is an initiative designed to promote the use of steel and allied metals in construction to showcase the latest products and innovations in the industry. The event also proves to be an ideal platform for exploring new business opportunities and for dissemination of knowledge in the quest to deliver world class technology/services. Contact: INIS Enterprises Pvt Ltd, 116 Atlanta Estate, VItth Bhatti, Goregaon East, Mumbai July 11-13, 2014 India International Build Expo Chennai Chennai Trade Centre, Chennai, This event helps the professionals and experts of the industry to come together under the same roof and experience an ideal platform to network and interact with each other. Contact: Prompt Trade fairs (India) Pvt Ltd, 621, 3rd Floor, SIRE Mansion Thousand Lights, Chennai September 11-13, 2014 The Big 5 Construct India Bombay Convention Centre, Mumbai It will provide the ideal platform for influential architects, contractors, consultants and engineers to share ideas about innovative construction tools and services. Contact: DMG: Events. PO Box No 33817 Dubai, UAE December 4-6, 2014 Ceramics Asia Gujarat University Exhibition Hall, Ahmedabad This event will be organized to enhance that potential by bringing industry professionals from different corners of the world under one roof. Ceramics Asia is going to be organized for three days at the Gujarat University Exhibition Center in Ahmedabad Contact: Unifair Exhibition Service Co. Ltd, Room 802-804, Daxin Building, 538 Dezheng North Road Guangzhou, China December 15-18, 2014 bC India Show India Expo Centre and Mart, Greater Noida The International Trade Fair for Construction Machinery, Building Material Machines, Mining Machines and Construction Vehicles-provides the international construction industry with a professional platform for the construction industry. Contact: B C Expo India Pvt Ltd, Lalani Aura, 5th Floor, 34th Road, Khar (West), Mumbai The Construction Chemical International Seminar branded C3 was held in Chennai on March 21 and 22, 2014 and was well-attended by about 550 delegates. It was a unique seminar covering effective use of construction chemicals for enduring structures in the field of construction chemicals. It was inaugurated by Chief Guest Dr Nagesh Iyer, Director, CSIR. Samir Surlaker, President, CCMA-the Construction Chemicals Manufacturers Association, invited delegates to play an interactive role. Iyer commented on the tremendous growth of construction chemicals in India. Dr Prabhat Kumar explained the usage of construction chemicals in nuclear structures and invited CCMA to participate actively in the technological development. Upen Patel, BASF, introduced CMA activities and G Manari, Convenor and CMD, Cerachem, proposed a vote of thanks. C3 was addressed by many international speakers from BASF, Sika, Chryso, MC-Bauchemie and others, as well as Indian experts from the construction chemicals field, like Cerachem, Fairmate, UltraTech, and others. The programme was excellently blended and fully technical and participants appreciated the dissemination of knowledge. The main aim of CCMA to spread awareness was met. The sessions were chaired by eminent professionals like Shivathan Pillai, IGCAR; Dr M Kalgal, UtraTech; Nagarajan, K P Pradeep, Master Builder; Dr N P Rjamane, Dr Y P Kapoor, Willie Kay, Singapore; Dr R N Krishna and others. The concluding session was moderated by Mr Subu, MD, Sika. CCMA is now over 50 member strong association representing 80% of revenue. In a very short time construction chemical manufacturers have collaborated jointly to promote cause of spreading awareness and to focus on right use of right chemicals. CCMA aims at standardising and Introduction of chief gust by Mr Manari