The document summarizes studies on cleaning methods in hospital patient care areas. It describes two paradigm shifts: 1) Moving from string mops to flat microfiber mopping systems, and 2) Changing from detergent-based cleaners to detergent-free cleaners with bleach. The studies found that flat mopping systems improved ergonomics, reduced costs from lower chemical/water use and labor savings. Using detergent-free cleaners with bleach in a two-step process improved cleaning of high-touch surfaces compared to detergent-based cleaners, as measured by ATP bioluminescence.
2. Two Paradigm Shifts in Patient Room
Cleaning
1st Going from the string mop to the flat mop
system for floor cleaning
2nd Moving from cleaning patient areas with a
detergent + disinfectant to a detergent-free
cleaner + bleach
4. Take Home Message
1. Practical, common-sense approach for
patient care areas, but WILL NOT meet
all mopping needs.
2. Immediate water and chemical savings,
but most cost savings are a result of
reduced labor.
3. Improved ergonomics and cross-
contamination infection control
4. Proactively address potential hurdles to
implementation.
5. Mopping Requirements
Patient care areas
cleaned daily; common
areas cleaned more often
Floor cleaners can
contain dangerous
chemicals
Special precautions
required to avoid cross-
contamination
6. Why Hospitals Switch to Flat Mopping Systems
Ergonomic issues
Labor savings
Reduced chemical and water usage
Cross-contamination concerns
related to conventional mopping
7. What is Microfiber?
1/100th of human hair
1/100th of human hair
Split wedged shape
Split wedged shape
of Polyester fiber
of Polyester fiber
8. What is Microfiber?
String Mop Strand
Human Hair
Microfiber
Hook Feature
(1/10th of a human hair) (Cross-section)
9. …and what difference does it make for mopping?
Increases the effective surface area
of your mop
More effective in cleaning up
especially small particles
Microscopic fibers
thoroughly clean
surfaces
11. vs. Conventional Loop Mops
1. Dip and Wring
2. Mop
3. Repeat 3x
4. Change Water
5. Send to Industrial Laundry
12. Ergonomic Benefits
During use, similar gross
motor skills required
Unfavorable positions for
both methods, but flat
mopping systems
significantly reduced the
frequency and severity of
the risk factors
“Case Study: Are Microfiber Mops Beneficial for Hospitals?" Sustainable Hospitals Project
13. Ergonomic Analysis
Tasks String Mopping Flat Mopping
Lift empty
Lift metal bucket (5 lbs) Lift plastic basin (1 lbs)
metal/plastic bucket
Trunk flexion 60° Trunk flexion neutral
from cart
Carry empty Forces at trunk,
Negligible forces
bucket/basin and walk shoulders, elbow, hands
(carrying 1 lb)
3 feet (carrying 5 lbs)
Forces acting on neck,
Fill and lift Less forces acting due
back, hands, wrist,
bucket/basin to lower weight (8 lbs)
shoulders (water 16 lbs)
Upper body posture is
Flexion of trunk, hips,
neutral; less forces
Lift bucket of water, knees, shoulders.
acting on trunk, wrist,
walk to cart Forces at trunk, wrist,
shoulder, and lower
shoulder, elbow
body
“Case Study: Are Microfiber Mops Beneficial for Hospitals?" Sustainable Hospitals Project
14. Ergonomic Analysis
Tasks String Mopping Flat Mopping
Carry bucket of water, Forces at trunk, wrist,
No longer performed
walk to cart shoulder, and elbow
Lift bucket of water Wrist and elbow flexion.
and place on cart Forces acting as No longer performed
surface previously.
Walk to closet for
Neck extension, hips
bottle of cleaning
flexion, shoulder flexion Same
solution on shelf.
120°
Reach and grasp.
Add cleaning solution Neck extension, hips
and replace bottle on flexion, shoulder flexion Same
shelf 120°
“Case Study: Are Microfiber Mops Beneficial for Hospitals?" Sustainable Hospitals Project
15. Ergonomic Analysis
Tasks String Mopping Flat Mopping
Trunk flexion 80°, elbow
Pick up wringer and
flexion 60°, shoulders
hook it onto lip of No longer performed
flexion 80°. Forces
bucket
acting at trunk.
Walking with trunk Walking with trunk
Push cart to room, flexion 30°, shoulder and flexion neutral. Pushing
distance 25’ elbow flexion 80°. cart with standard
Forces acting at trunk. equipment.
Palmar grasp, shoulder
Remove excess water elevation and flexion, Wring cloth, wrist/hand
from mop elbow flexion (using mop twisting with grip force
wringer)
“Case Study: Are Microfiber Mops Beneficial for Hospitals?" Sustainable Hospitals Project
16. Ergonomic Analysis
Tasks String Mopping Flat Mopping
Mopping the floor Trunk flexion Trunk flexion
Place mop in bucket of
Turn mop head
water, wring, and
downside up and
Mopping the floor continue mopping.
replace cloth at mop
Same risks as previous
head
steps
“Case Study: Are Microfiber Mops Beneficial for Hospitals?" Sustainable Hospitals Project
17. Microfiber Considerations
Cannot be used in areas
contaminated with blood
or body fluid
Some products
ineffective in greasy,
high traffic kitchen areas
Sticky floors? Non-industrial washing
machines must be used to
wash microfiber mop heads
18. CA DHS – Licensing and Certification March 2002
Memo:
“…acceptable to install household washing
machines to launder microfiber mops…”
provided:
Water Temp between 130 and 140 degrees F
Separately from other textiles
No bleach/fabric softener
“…as long as (these conditions) are met,
there should be no infection control related
issues.”
19. Not All Mopping Systems
are Created Equal…
No governing body or industry
definition of “microfiber”
Density of fibers per square inch can
affect pricing and cleaning ability
…vs denier (diameter of fiber)
Some are pretreated with
antimicrobials
20. Should I Use Disinfectants
for Cleaning Floors?
Some microfiber products are treated with
triclosan or other antimicrobials
Concerns about general use of
antimicrobials
Potential for causing
antimicrobial resistance
Unknown long term
consequences of its use
21. How many mops handles/heads needed?
Mop Handles = Number of Janitors
Mops Heads =
+ twice the number of rooms
cleaned daily
+ “shrinkage”
+ special circumstance – large
rooms, extra dirty rooms
22. Case Study: University of California Davis Medical Center
Reasons for change…
Increase in worker’s
compensation claims
Frequent “light duty”
ergonomic requirements
Reduce cleaning time
for patient rooms
Reduce chemical use
and disposal
23. Cost Analysis: Lifetime Mop Costs
Conventional Wet Microfiber
Loop Mops Mops
$5 each $4.00 each
55 to 200 washing 500 to 1,000 washing
lifetime lifetime
22 rooms cleaned per 1 room cleaned per
washing washing
$0.11 to $0.41 per $0.40 to $0.80 per
100 rooms 100 rooms
24. Cost Analysis: Chemical Costs
Conventional Wet Microfiber
Loop Mops Mops
10.5 ounces per day 0.5 ounces per day
$0.22 per ounce $0.22 per ounce
20 rooms cleaned per 22 rooms cleaned per
day day
$11.55 in chemicals $0.50 in chemicals
per 100 rooms per 100 rooms
25. Cost Analysis: Water Use
Conventional Wet Microfiber
Loop Mops Mops
21 gallons per day 1 gallon per day
20 rooms cleaned per 22 rooms cleaned per
day day
105 gallons of water 5 gallons of water
used per 100 rooms used per 100 rooms
26. Cost Analysis: Labor Costs
Conventional Wet Microfiber
Loop Mops Mops
20 rooms cleaned per 8 22 rooms cleaned per 8
hour shift hour shift
$12 per hour $12 per hour
$480 per 100 rooms $436 per 100 rooms
27. Flat Mopping Systems Performance Summary
Microfiber last 5 to 10 times longer
Increase production by 10%
Use 95% less chemical
(2.5 vs. 53 ounces per 100 rooms cleaned)
Use 95% less water
(5 gals vs. 105 gals per 100 rooms cleaned)
Overall costs about 5-10% less - not including
workers comp savings
28. Costs/Benefits That Are Not Quantified
Reduced risk of cross-
contamination related to
mopping
Reduced worker’s
compensation claims
Reduced water use
Patients say: “quieter,
quicker, less disruptive”
29. Discussion
1. Who’s currently using microfiber
mops?
2. How satisfied are you with them in
patient care areas?
3. What hurdles did you have to
overcome?
4. What have you seen as the greatest
benefit to using microfiber mops?
30. Take Home Message
1. Practical, common-sense approach for
patient care areas, but WILL NOT meet all
mopping needs.
2. Immediate water and chemical savings, but
most cost savings are a result of reduced
labor.
3. Improved ergonomics and cross-
contamination infection control
4. Proactively address potential hurdles to
implementation.
32. The Need for Action
The number of Healthcare Acquired
Infections is too high
Even with interventions:
Hand hygiene education
Gel stations installed throughout patient care areas
Closer oversight of drug administration
HAIs and associated deaths continue
Cost of a patient room runs $9,462 per day
33. Unnecessary Deaths: The Human and
Financial Cost of Hospital Infections
By Betsy McCaughey, Ph.D.
HAIs are the fourth largest killer in America
HAIs add an estimated $30.5 Billion to the cost of
healthcare in the US each year
There is compelling evidence that nearly all
HAIs are preventable
This creates a new legal issue
34. Estimated Hospital Cost of HAIs
2,000,000 Estimated HAIs per year in USA
X
$15,275.69 Average additional hospital costs per HAI
= $30.5 Billion Per year treating HAIs
35. Cleaning is Essential
Cleaning hands is the first step – preventing
recontamination is the second
Two studies showed that over half of objects
that should have been cleaned or disinfected
were overlooked
As long as surfaces in a hospital are not
cleaned, caregivers’ hands will be
recontaminated
36. Cleaning of Environmental Surfaces
is Essential
Cleaning of environmental surfaces is so
important that if not done properly, the
placing of a patient into a room previously
occupied by a patient with C-diff can be a
fatal error
37. Studies of Patient Room Cleaning
Studies undertaken by HospAA of two-step
cleaning process
Studies measured the current cleaning prior
to implementing the two-step cleaning
process
Current process used cleaners with quaternary
ammonium disinfectant
This process leaves a residue that can lead to a
biofilm
38. Paradigm Shift #2
Two-Step Cleaning
First step: Clean to remove biofilm with non-
detergent cleaner that contains 218 ppm bleach
Sodium Chloride is used to soften water
Sodium Citrate is used to chelate hard water mineral
deposits
Sodium Carbonate is used to saponafy organic soils into
soaps that are easily rinsed
Sodium Bicarbonate is used as a builder and sequester
Second step: Wipe the 14 HROs with bleach of
1,000 ppm
39. How Detergent-Free Cleaners Work
Cleaning is defined as: the ability to clean or remove soil from
a surface
Accomplished by one or more of the following
Lowering surface and interfacial tensions
Solubilization of soils
Emulsification of soils
Suspension of removed soils
Saponification of fatty soils
Inactivation of water hardness
Neutralization of acid soils
40. Background for Studies
Used luminometers manufactured by 3M to
measure adenosine triphosphate (ATP)
ATP measured in relative light units (RLUs)
The 14 high risk objects (HROs) outlined by
Dr. Philip Carling in his studies were
measured
44. Results of Studies
Three hospitals: Tested a minimum of 25 terminally
cleaned rooms in Phase I
1,011 measurements made of the 14 HROs
Mean Measurement was 441 RLU
Worst HROs:
Nurse Call Box 900 RLU (N=75)
Patient Telephone 742 RLU (N=68)
Visitor Chair Arm Rest 624 RLU (N=75)
Bedside Rail 503 (N=77)
Rest Room Door Knob 489 RLU (N=53)
Sink/Counter 445 RLU (N=79)
Rest Room Hand Rail 411 RLU (N=76)
45. Efforts to Standardize Studies
Attempted to measure a minimum of 25
terminally cleaned rooms in each phase
No disturbance of patients
The room was ready for re-occupancy
Trained staff doing ATP measurements
Uniformity in swabbing
Focused on the worst of Dr. Philip Carling’s 14
HROs
Sampled with staff and monitored results
46. Results From Four Hospitals
Phase I (cleaner/quaternary ammonium
disinfectant) (N= 408)
Worst Five measured at each facility
Mean 1,360 RLU (r=468 RLUs – 2,290 RLUs)
Phase II (DFC + bleach) (N= 412)
Mean 143 RLU (r=89 RLUs – 199 RLUs)
47. Four Hospital Study Results
HRO RLUs Before* RLUs After*
(Phase I) (Phase II)
Restroom Door Knob 1,934 89
Nurses Call Box 2,290 143
Patient Telephone 1,126 104
Bed Side Rail 983 164
Visitor Chair Arm Rest 1,045 199
Restroom Hand Rail 486 143
Sink/Counter 468 127
* These are Mean scores in RLUs
48. Four Hospital Cleaning Study
2,500
2,000
Relative Light Units (RLUs)
1,500
Prior Cleaning
Tw o-step Cleaning
1,000
500
0
NURSE CALL BOX VISITOR CHAIR ARM PATIENT TELEPHONE BED SIDE RAIL RESTROOM HAND RESTROOM DOOR SINK/COUNTER
REST RAIL KNOB
High Risk Objects (HROs)
49. Percent of Samples Found “Clean”
A surface is deemed to be clean at a reading
of 250 RLU or less using the 3M luminometer
Results from the four hospital studies:
Phase I: Found 25.0% were below 250 RLU
Phase II: Found 87.4% below 250 RLU
52. Continuous Improvement
Train EVS staff in use of DFC + bleach
Use ATP monitoring to measure change
Continue use of ATP monitoring for training
and quality assurance
Monitor HAIs
Develop a Process Improvement Story
Editor's Notes
Can cover all kinds of things – later we’ll talk about green building, which is a monster in itself We want to focus top opportunities – janitorial products. Lots
This mass of microfibers creates an enormous surface area which accounts for the high absorption rate. Read articles about the technology…
This mass of microfibers creates an enormous surface area which accounts for the high absorption rate. Read articles about the technology…
6 MILES of a microfiber strand weighs 1.0 gram Lower weight = More fibers per pad = Better cleaning
Not all replaceable flat mop heads are sized larger than the mop hardware to allow the “peel” factor. umf Corporation has first implemented this t make further ergonomic improvements.
A gallon of water weighs just over 8 lbs. Send to industrial launder
Yellow cells mean flat mop systems present less ergonomic risk. For all instances, flat mopping is the same or better ergonomically.
Should not use bleach or high temperature dryers Should not be laundered with other garments/items “ To address your concerns about sticky floors: stickiness on a floor that is using a quat based product usually is attributed to 2 possibilities. First being a HIGHER DILUTION ratio than recommended. For example, using 6 to 8 ozs per gallon when 2 ozs is listed. What happens is the level of ammonium chloride is too high and attacks the floor finish which results in a sticky or tacky feeling on the floor. Second, it is always highly recommended to use a NEUTRAL disinfectant when mopping floors which is about 1/2 to 1 oz per gallon and does not attack the finish because of the neutral pH. Although your using a neutral Quat the higher concentration results in a product that can be far from neutral. Assuming that the concentration of disinfectant is stable, the flat mop can only absorb what is in the bucket. The flat mop can not change or alter the actual concentration of chemical used. Many dispensing systems are calibrated by sales people. Their job is to sell more disinfectant, thus, we often see concentrations at higher levels than recommended.” -- umf Corporation, Traci Cupp, H2E listserve response to question of “sticky floors” associated with flat mop use
Should not use bleach or high temperature dryers Should not be laundered with other garments/items
Generally assumed that microfiber has a denier of 0.01 to 0.02. A typical one denier polyester fiber has a diameter of 10 microns. Micron (-Sized Fibers) When fiber size is less the 0.3 denier it is best to define the size is terms of its diameter in microns (10-6 meters). Nanofibers Term used for fibers with diameters less than 0.5 microns. Typical nanofibers have a diameters between 50 and 300 nanometers. They can not be seen without visual amplification. Other terms often used are micro-denier, sub-micron and superfine. Human hair has denier of 20 and a strand of silk has a denier of 8
“ The combining of anti-microbials and anti-viral technologies with fibers of 1.0 denier and below (includes microfiber) is covered by International Patents. The objective was to develop a line of high performance textiles (HPT) which would reduce the dependancy on highly toxic chemicals such as chlorine, phenolic, and ammonium chloride based chemicals, particularly in health care. The concept is to have a material constructed of microscopic fiber providing an enormous surface area that would effectively remove everything from a surface, absorb and concentrate dirt and contaminats into the HPT thus exposing contaminants (especially biological) to the anti-microbial permanently bonded to the fibers. In addition, the emphasis on dwell time (required by all disinfectants and typically requires a surface to be wet for at least 10 minutes) was moved from the surface being cleaned to the HPT where dwell time is achieved. Dwell time within health care, especially in a patient room, is neither practical or possible and is rarely, if ever, achieved. In evaluating different antimicrobial technologies that could be used in high performance textiles the governing concept and principal was to ensure that the active ingriedient (including triclosan and others) MUST be bonded permanently to the fiber for the life of the product and would not disperse into the environment. After an extensive product development cycle this objective was realized. Utilizing a new patented chemistry which bonds the active ingredient to synthetic fibers tests were run to ensure that the antimicrobial stayed in the HPT. All testing was done in accordance with the American Association of Textile Chemists and Colorists (AATCC) protocols for laundering and antimicrobial efficacy. In short, the results showed that the antimicrobial agent was equally effective after 200 launderings as when the material was new. This technology incorporated into a flat mop / wiper system helps to improve performance while significantly reducing the use, and waste, of toxic cleaners/disinfectants (EPA published study showing up to a 95% reduction in chemicals used).” -- UMF Corporation, Traci Cupp Alternative references… (from Catherine Galligan, SHP Clearinghouse) -- Polly, Stuart M. MD, review of the Stuart Levy revised book: "The Antibiotic Paradox: How the Misuse of Antibiotics Destroys Their Curative Powers", JAMA, Volume 288(22), 11 December 2002, p 2898-2899. Dr. Polly reviews the updated edition of Levy's book which cautions that the overuse of antibiotics facilitates the development of resistant microorganisms. "Despite the recent substantial increase in the use of antimicrobial ingredients in consumer products, the effects of this practice have not been studied extensively. No data support the efficacy or necessity of antimicrobial agents in such products, and a growing number of studies suggest increasing acquired bacterial resistance to them. Studies also suggest that acquired resistance to the antimicrobial agents used in consumer products may predispose bacteria to resistance against therapeutic antibiotics, but further research is needed." -- Litjen Tan, PhD et al, "Use of Antimicrobial Agents in Consumer Products", Archives of Dermatology, Volume 138(8), August 2002, p1082-1086
Ultimately 18 months
Washing lifetime = vendors estimate conventional wet loop mops last 55 washings, UCDMC replaced them after 200 washings. Vendors guarantee microfiber mops for 500 washings; UCDMC typically uses microfiber mop heads for over 1,000 washings.
Conventional loop mops require 3 gallons of water per bucket, which must be changed every 3 rooms for infection control purposes.
Because microfiber mops are easier to use, staff are able to clean an extra 2 rooms per eight hour shift. Time savings come from the microfiber mop’s ease-of-use (weighing significantly less than a conventional wet loop mop) and not having to change out the mop bucket every three rooms.
Should not use bleach or high temperature dryers Should not be laundered with other garments/items
Should not use bleach or high temperature dryers Should not be laundered with other garments/items
Should not use bleach or high temperature dryers Should not be laundered with other garments/items