1. Injection Moulding - Guidelines and Advantages
Injection Moulding - What is this?
Injection moulding is one of the most popular ways to create plastic
products. For example, you are having a manufacturing company and
you need to manufacture a large amount of plastic products in a short
time period, also those products should be in same size. Then you
could use plastic injection moulding to manufacture your products
faster than ever before. The best thing about it is that it is cost
effective and this moulding also requires little supervision from staff.
Injection moulding machine works in a few stages. In the first stage,
the given plastic is melted and then that melted plastic is inserted into
a mould machine. That mould machine is then squeezed together to
create a shape for your plastic product. The second stage is cooling
stage. Here, the moulding machine will cool all your formed plastic
products.
2. Nowadays many people are using this type of moulding to make their
product faster and also the injection moulding is more accurate. All the
parts in the moulding machine are computerized that means all your
work will run like clockwork and the outcome will be more accurate.
Handmade plastic products can be a nightmare and sometimes will go
wrong. Injection moulding products are always better than our
handmade plastic products. Nowadays most of the car manufacturing
companies use this injection moulding a lot. For example, the lid of your
car's radiator will be manufactured using this technology. There are
millions of cars made every year all over the world and therefore this
sort of process is required to make sure accuracy and speed.
3. Some Design Guidelines for plastic injection moulding:
Now we are going to see 5 more design techniques for injection moulding.
1# You should avoid small holes when you are designing a perfect product. Because
these small holes are too intricate to mould, these small holes also lead to tool
breakage.
2# If you want any hole in your product, through-holes are best.
3# sometimes there will be a variance in surface consistency or angle. This variance
is totally depending on the type of material used. Sometimes this variance is little
consequence for some products. But if your moulding design requires an exact
surface or angle then you should be careful when designing that product.
4# You should use the uniform screw sizes, because they will make your
manufactured product much more accessible to many people.
5# Each additional component in your manufactured product will increase the risk
of anything going wrong. So always you should make your product more and more
simple. Then only it will be easy to handle.
4. Advantages injection moulding:
1# This injection moulding allows you to create more products within a
short time period.
2# When manufacturing your product you may use fillers, these will
increase product strength.
3# You can use more than one material.
4# Human work is reduced
5# Design flexibility
6# The outcome will be more accurate than handmade plastic products.
These are some design guidelines and advantages about injection
moulding.
Please visit our website for more information on our services pertaining
to injection moulding.