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GROSS HORSEPOWER
2014 kW 2,700 HP
NOMINAL GVW
448013 kg 987,700 lb
ELECTRICDRIVETRUCK
860E-1K
860E
Shown with trolley package and other optional equipment.
2
E L E C T R I C D R I V E T R U C K
WALK-AROUND
860E-1K
Productivity Features
● High performance Komatsu SSDA16V160 engine
Gross horsepower 2014 kW 2,700 HP
● Komatsu IGBT AC electric drive system
● 3469 kW 4,650 HP continuous retarding capability
● Automatic retard speed control
● Traction (spin-slide) control
● Application specific body designed to hold rated
payload
● Tight turning radius 15.5 m 51'
● Payload Meter III® (standard)
● Hill Start
Environmentally Friendly
● Komatsu SSDA16V160 engine is certified to
US EPA Tier 2 emissions regulations
● Lead-free radiator design
● Fuel efficient engine with 2-stage
turbocharging
● Electronically controlled drive system blower
to increase efficiency of power use
● Factory installed trolley (optional)
● Less fluids compared to mechanical drive
trucks
Reliability Features
● Frame structurally enhanced for
254 ton 280 short ton payload
● Komatsu designed wheelmotor
● Simple and reliable hydraulic
system
● Fully-hydraulic controlled
multiple-disc wet brakes
● Steering and brake accumulators
3
ELECTRIC DRIVE TRUCK
860E-1K
Photos may include optional equipment
Operator Environment
● Ergonomically designed spacious cab with
excellent visibility
● Fully adjustable driving position settings
● Komatsu Hydrair II suspensions designed
for optimum ride
● Four post ROPS/FOPS Level 2
● Automotive style dash panel with user
friendly operator interface display
● Isolated cab mounts
Easy Maintenance
● Vehicle Health Monitoring System (VHMS®
) allows remote
diagnostics of key engine and drive system components
● Fully hydraulic braking system reduces wear and
improves replacement intervals
● Extended oil change intervals with Centinel®
and
Oil Reserve System
● Automatic lubrication system
● Flange-type tire rims
● Eliminator®
oil filtration system
GROSS HORSEPOWER
2014 kW 2,700 HP @ 1900 rpm
NOMINAL GVW
448013 kg 987,700 lb
4
PRODUCTIVITY FEATURES
E L E C T R I C D R I V E T R U C K860E-1K
Komatsu AC Electric Drive System
The Komatsu drive system, utilizing Siemens AC control,
offers independent control of the rear wheelmotors. This
provides outstanding traction during wet and slippery
conditions, thus improving tire wear and operator
confidence.
The liquid cooled Insulated Gate Bipolar Transistor (IGBT)
inverter system technology provides the highest available
reliability.
Komatsu SSDA16V160 Engine
Komatsu's SSDA16V160 engine has earned a reputation for
being one of the most reliable high horsepower engines in
the mining industry today. This 2014 kW 2,700 HP engine is
certified, out of the exhaust pipe, to meet US EPA Tier 2
emission levels. Fuel efficiency is maximized due to
optimized air handling with 2-stage turbocharging. A
standard pre-lube system is designed to reduce start-up
wear and increase overhaul life. Standard features include:
• CENSE® on board monitoring of engine performance
for each cylinder
• CENTINEL® Advanced Engine Oil Management
System
• ELIMINATOR® filtration system reduces oil and filter
changes by one third
• Oil Reserve System extends oil change interval
4,650 Horsepower Continuous Retarding
Capability
The 3469 kW 4,650 HP retarding system provides state-
of-the-art braking capacity for navigating today’s mining
applications which contain steep continuous descents
and sharp switchbacks.
This power capacity, coupled with the ultra-quiet, high
volume, low speed fan makes it possible for the operator
to maintain control with confidence while hauling downhill.
Electric retard reduces the need for service brake
applications.
5
860E-1KELECTRIC DRIVE TRUCK
Traction Control
During slippery conditions caused by inclement weather
and/or application severity, the 860E-1K traction control
technology utilizes information from all four wheels to detect
and correct wheel spin and/or slide events. Traction Control
operates automatically and independently of the service
brakes, providing a more efficient means of controlling the
machine in inclement conditions.
Automatic Speed Control
While traveling through the mine an operator has the
capability to set a comfortable speed using the Automatic
Speed Control. This function allows for the truck’s
propulsion or retarding system to be set to operate at a
desired speed.
Photos may include optional equipment
Application Specific Body
For all trucks, Komatsu goes through the Body Worksheet
(BW) process to ensure that each body is designed to
meet the requirements for each specific application while
carrying its rated payload. Komatsu works with each
customer to understand all of the material properties at a
mine site and to identify the appropriate liner package.
Komatsu offers a standard all-welded steel, flat floor body
with a full canopy and horizontal bolsters. This body
includes a driver side eyebrow, body up sling, and rubber
pads on the frame.
• Standard Body Struck Capacity: 122 m3 160 yd3
• Standard Body SAE Heaped 2:1: 169 m3 221 yd3
• Standard Komatsu Body Weight: 33643 kg 74,171 lbs
Trolley (optional)
The factory installed 860E-1KT trolley system allows for
faster ascent up grades, providing higher production and
lower fuel consumption compared to conventional diesel
systems.
Hill Start
With the new Komatsu Drive System comes a new
innovation in electric truck technology. The Hill Start feature
allows the operator to start the machine on a grade without
roll back.
6
E L E C T R I C D R I V E T R U C K860E-1K
Payload Meter III®
PLM III is an electronic system that monitors and records
payload information for Komatsu’s family of Off-Highway
Mining Trucks. The improved accuracy of payload
measurement and reliability of the system are designed to
optimize payloads, maximize productivity, and reduce the
life cycle costs of the truck. PLM III tracks and records the
following key production parameters:
• Payload
• Empty Carry-Back
• Operator I.D.
• Haul Cycle, Loading, Dumping Time of Day
• Distance Traveled (Loaded and Empty)
• Cycle Time Information
• Maximum Speeds (Loaded and Empty)
• TMPH for Front and Rear Tires
• Average Speed (Loaded and Empty)
Steering
By using double acting hydraulic steering cylinders with a
six-point articulation linkage, the 860E-1K power steering
system provides positive steering control with minimal
operator effort. The turning circle has a diameter of 31 m
102 ft. The accumulator-assist steering system surpasses
requirements set forth by ISO 5010.
Hydropneumatic Suspensions
Hydrair® II suspension cylinders
located at each wheel provide a
smooth and comfortable ride for
the operator and dampen shock
loads to the chassis during
loading and operation.
Nitrogen gas
Oil
Photo may include optional equipment
7
860E-1KELECTRIC DRIVE TRUCK
OPERATOR ENVIRONMENT
Ergonomically Designed Cab
The Komatsu 860E-1K cab design provides the operator
with an environment where they can be comfortable and
confident during operation. The rubber mounted isolated
cab includes tinted safety glass, power windows, heating
and air conditioning, acoustical insulation, double sealed
doors, and filtered, pressurized air.
Built-in ROPS and FOPS Structure
These structures conform to ISO standards 3471 and 3449.
Ideal Driving Position Settings
The 5-way adjustable operator seat and the tilt-telescopic
steering column provide an optimum driving posture for
increased driving comfort and more control over machine
operation. The air suspension seat dampens vibrations,
reduces operator fatigue, and holds the operator securely.
A 76 mm 3" wide three-point seat belt is provided as
standard equipment.
Automotive Style Instrument Panel
The 860E-1K comes with a new operator friendly dash
configuration which includes lighted gauges, switches, and
information panel. This allows the operator to see the
status of the machine during operation and informs them of
any faults. An instructive message will appear after any
fault is detected on the machine.
Photo may include optional equipment
8
E L E C T R I C D R I V E T R U C K860E-1K
Structurally Enhanced Frame Design
By using advanced computer-aided design, finite element
analysis, and full-scale dynamic and static testing, the
frame design has been structurally enhanced to carry 254 t
280 short tons and provide high reliability.
Simple and Reliable Hydraulic System
The hydraulic system is a proven and reliable design with
fewer parts than other truck manufacturers. The system
utilizes a common tank, and therefore, common fluid for
steering, braking, and hoisting. In-line filtration elements
provide optimum hydraulic system protection from
contamination. These elements can be replaced from
ground level, to enhance the serviceability of the 860E-1K.
RELIABILITY FEATURES
Castings Used in High Stress Areas
To increase frame reliability, steel castings have been
incorporated at key frame pivot points and key load bearing
critical portions of the frame. This includes the rear body
pivot and horsecollar sections.
Quick Change Pump Module
To keep pump change-out time to a minimum, Komatsu
has developed a sub-frame module which contains both
the steering / brake and hoist pumps. This module can be
removed and replaced as a single unit, helping limit
potential downtime and allowing easy access to the
hydraulic pumping system.
9
Dynamic Retarding
For daily operation, the 860E-1K is equipped with an
electric retarding package which can supply up to 3469 kW
4,650 hp of resistance. When requested, the wheel motors
switch from motors to electrical generators. The resistive
force created from this process is used to slow the truck to
the desired speed. The power generated is then run over
an 18 element grid which converts the electricity into heat.
The heat is then dissipated into the atmosphere by the
quietest grid blower Komatsu has ever used.
860E-1KELECTRIC DRIVE TRUCK
Integrated Park Brake
To further reduce the maintenance on the 860E-1K,
Komatsu has included an integrated, spring applied, park
brake. This system uses the existing components of the
service brakes to function as the park brake. This eliminates
the need to change high wear parts on independent service
and parking brake systems.
Fully Hydraulic Controlled Multiple-Disc Wet Brakes
The 860E-1K comes standard with four-wheel, hydraulically
actuated, oil cooled service brakes. In the event that the
truck’s hydraulic system pressure drops below an
acceptable level, accumulator tanks will automatically apply
all wheel brakes to bring the truck to a complete stop.
• Max. service apply pressure: 16547 kPa 2,400 psi
• Total friction area per brake: 75439 cm2 11,693 in2
The oil cooled brake system provides lower maintenance
costs versus dry disc brakes. This system is fully sealed to
help keep contaminants out and reduce brake wear and
maintenance down time.
10
EASY MAINTENANCE
E L E C T R I C D R I V E T R U C K860E-1K
Flange Type Tire Rims
The flange type rims allow easy removal and installation of
the tires and minimize the overall impact on downtime.
Extended Oil Change System
CENTINEL® oil management system and ELIMINATOR®
filtration system reduce oil and filter changes to lower
scheduled downtime. Oil drain is extended to up to 4,000
hours, and there are no spin-on oil filters. ELIMINATOR®
paper is replaced every 1,500 hours.
Vehicle Health Monitoring System (VHMS®
) with
ORBCOMM®
The VHMS®
controller monitors the health conditions of all
major components and enables remote analysis of the
machine and its operation. VHMS®
can be monitored by
downloading information directly from the truck with a
laptop, or through the use of ORBCOMM®
, a satellite
communication network, that allows access to the machine
conditions through the internet.
Automatic Lubrication System
The automatic lubrication system is designed to reduce
service downtime by having a centralized location that
automatically distributes grease to all pin joints.
KOMATSU
WebCARE Server
Personal
computer
terminal
(for downloading
data)
Internet
Komatsu
distributors
Customer
job site
Satellite
communication
On-board Diagnostics Advanced Monitoring
System
The Komatsu advanced monitoring system identifies
maintenance items to the operator, reduces diagnostic
times, indicates oil and filter replacement hours, and
displays fault codes. This monitoring system is designed to
maximize machine availability.
Engine Access System
The 860E-1K has an improved access system, allowing for
three points of contact while accessing the engine
compartment.
11
Komatsu SSDA16V160 Engine
The Komatsu SSDA16V160 is certified to US EPA Tier 2
emission regulations out of the exhaust pipe.
Lead-Free Radiator
In addition to compliance with emission regulations, a lead-
free copper core is used for the radiator to meet global
environmental requirements.
Low Speed - High Volume Quiet Grid Blower
The new grid blower design used on the 860E-1K is quiet
and responsive to the truck’s retarding needs. This blower
has the lowest noise output of any retarding system used
on Komatsu trucks to date.
Recognizing that variation occurs naturally in material
density, fill factors, and loading equipment, Komatsu
America Corp. deems it necessary to establish a consistent
loading policy for the 860E-1K. This loading policy is
intended to identify the guidelines for the loading of
Komatsu Mining Trucks, and is valid for approved
applications and haul profiles only (see chart below).
10-10-20 Load Policy Criteria
1) 10% of all loads may be between 110% and 120%
of the rated payload of the truck
2) 90% of all loads must be below 110% of the rated
payload of the truck
3) The average monthly payload must not exceed the
rated payload of the truck
4) No single payload may exceed 120% of the rated
payload of the truck
Environmentally Friendly
Payload Policy
ADDITIONAL FEATURES
860E-1KELECTRIC DRIVE TRUCK
Selectable Stairway Direction
Percent of Rated Payload
70% 80% 90% 100% 110% 120% 130%
10-10-20
Payload Policy
Komatsu’s 860E-1K offers stairway access with entry from either the right
or left side of the truck depending on the customer’s preference.
12
E L E C T R I C D R I V E T R U C K860E-1K
SPECIFICATIONS
SERVICE CAPACITIES
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . 473 L 125 U.S. gal
Crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 L 74 U.S. gal
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . 1609 L 425 U.S. gal
Motor gear box (each) . . . . . . . . . . . . . . . . . . . . 121 L 32 U.S. gal
Inverter cooling system. . . . . . . . . . . . . . . . . . . . . 25 L 6.5 U.S. gal
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4542 L 1,200 U.S. gal
Reserve Oil® System . . . . . . . . . . . . . . . . . . . . . 114 L 30 U.S. gal
ENGINE
Make and model. . . . . . . . . . . . . . . . . Komatsu SSDA16V160 Tier 2
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle
Gross horsepower* . . . . . . . . . . . . 2014 kW 2,700 HP @ 1900 rpm
Net flywheel power** . . . . . . . . . . . 1902 kW 2,550 HP @ 1900 rpm
Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9608 kg 21,182 lb
* Gross horsepower is the output of the engine as installed in this machine, at governed
rpm and with engine manufacturer’s approved fuel setting. Accessory losses included
are water pump, fuel pump and oil pump.
**Net flywheel power is the rated power at the engine flywheel minus the average accessory
losses. Accessories include fan and charging alternator. Rating(s) represent net engine
performance in accordance with SAE J1349 conditions.
ELECTRIC DRIVE
AC/DC CURRENT
Drive System* . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu AC Drive
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRLDZ5010-AL
Dual Fan Main Blower . . . . . . . . . . . . . . . 419 m3/min 14,800 cfm
Control . . . . . . . . . . . . . . . . . . . . IGBT AC Torque Control System
Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.52:1
Speed (maximum) . . . . . . . . . . . . . . . . . . . . . . 64.5 km/h 40 mph
* Wheel motor drive system application depends upon gross vehicle weight, haul road
grade, haul road length, rolling resistance and other parameters. Komatsu must
analyze each job condition to assure proper application.
FRAME
Advanced technology, full butt-welded box sectional ladder-type
frame with integral ROPS supports,integral front bumper, rear
tubular cross members, steel castings at critical stress transition
zones, rugged continuous horsecollar.
Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 MPa 70,000 psi
tensile strength steel
Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 MPa 90,000 psi
tensile strength steel
Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12''
Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34''
Top and bottom plate thickness . . . . . . . . . . . . . . . . . 40 mm 1.57''
Side plate thickness . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75'' Rear
22 mm 0.87'' Front
Drive axle mounting . . . . . . . . . . . . . . . . Pin and spherical bushing
Drive axle alignment . . . . . . . . Swing link between frame and axle
BRAKING SYSTEM
Service brakes: oil-cooled, hydraulic-actuated, multiple disc brakes at
each wheel. Traction system wheel spin control.
Max. service apply pressure . . . . . . . . . . . . . .16547 kPa 2,400 psi
Total friction area per brake . . . . . . . . . . . . . . .75439cm2 11,693 in2
Secondary brakes . . . . . . . . . . . . . . . . . . Automatically applied prior
to hydraulic system pressure dropping below level
required to meet secondary stopping requirements.
Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . . Switch activated
Parking brakes . . . All wheel, spring applied, hydraulically released,
integral wet disc park brake. Rated to hold on
+-15% grade at maximum gross vehicle weight.
Electric dynamic retarder . . . . . . . . . . . . . . . . . . 3469 kW 4,650 hp
Continuously rated high-density blown grids w/retard capacity at low
speeds and retard in reverse propulsion.
SUSPENSION
Variable rate hydro-pneumatic with integral rebound control
Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 313 mm 12.32''
Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 mm 11.50''
Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . ±10.4°
COOLING SYSTEM
L&M radiator assembly, split-flow, with deaerator-type top tank.
Radiator frontal area . . . . . . . . . . . . . . . . . . . . . . . 5.81 m2 62.5 ft2
TIRES AND RIMS
Rock service, tubeless, radial tires
Standard tire*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/80 R57
Optional tire* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/90 R57
Flange mount rim
864 mm x 1448 mm x 152 mm 34'' x 57'' x 6'' rim assembly.
Typical total tire weight . . . . . . . . . . . . . . . . . . . . 23033 kg 50,780 lb
* Tires should meet application requirements for tkph/tmph, tread, compound, inflation
pressure, ply rating or equivalent, etc.
BODY
All-welded steel flat floor body with horizontal bolsters and full
canopy. Tapered body, body up sling and frame mounted rubber
pads are standard. Heated body optional.
Floor sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63'' Outer
19 mm 0.75'' Center
1379 MPa 200,000 psi tensile strength steel
Front sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm 0.39'' Outer
10 mm 0.39'' Center
1379 MPa 200,000 psi tensile strength steel
Side sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 mm 0.31''
1379 MPa 200,000 psi tensile strength steel
Canopy sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 mm 0.24''
690 MPa 100,000 psi tensile strength steel
Capacity struck . . . . . . . . . . . . . . . . . . . . . . . . . . .122 m3 160 yd3
SAE heaped 2:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 m3 221 yd3
Standard Komatsu body weight . . . . . . . . . . . . 33643 kg 74,171 lb
CAB
Advanced Operator Environment with isolation mounted, integral 4-
post ROPS/FOPS Level 2 structure. Adjustable air suspension seat
w/lumbar support, arm rests, and 3-point seat belt, full-size passenger
seat, thermal insulation, tilt and telescoping steering wheel, electric
windshield wipers w/washer, tinted safety glass, power windows,
Komatsu Payload Weighing System, 61,000 Btu/hr heater and
defroster, 19,900 Btu/hr air conditioning (HFC - 134A refrigerant).
13
860E-1KELECTRIC DRIVE TRUCK
DIMENSIONS
ELECTRICAL SYSTEM
4 x 8D 1450 CCA, 12 volt, in series/parallel, 220-ampere-hour
batteries, bumper-mounted with disconnect switch.
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt, 140 amp
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt
Cranking motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two/24 volt
HYDRAULIC SYSTEM
Steering . . . . Accumulator assisted with twin double acting cylinders
provide constant rate steering. Secondary steering
automatically supplied by accumulator.
Turning circle diameter (SAE) . . . . . . . . . . . . . . . . . . . . . . . 31 m 102'
Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947 L 250 U.S. gal
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable elements
Suction. . . . . . . . . . . . . . . . . . . . . . . . . . . Single, full flow, 100 mesh
Hoist and steering . . . . . . . . . . . . . . . . . Dual, in-line, high pressure
Brake component cabinet . . . . . . . . . . Above deck, easily accessible
with diagnostic test connections
Hoist. . . . . . . . . . . . . . . . Two 3-stage dual-acting outboard cylinders,
internal cushion valve, over-center dampening
Hoist times
Power-up loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 sec
Power-down (high idle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 sec
Float-down (low idle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 sec
Pumps . . . . . . . . . . . . Two pumps, single package, end of alternator
Hoist and brake cooling . . . . . . . . . . . . . . . . . . Tandem gear pump
with output of 931 lpm 246 gpm at 1900 rpm
and 17237 kPa 2,500 psi
Steering and brake . . . . . . . . Pressure-compensating piston pump
with output of 246 lpm 65 gpm at 1900 rpm
and 18960 kPa 2,750 psi
System relief pressures
Hoist and brake cooling . . . . . . . . . . . . . . . . . 17237 kPa 2,500 psi
Steering and brake . . . . . . . . . . . . . . . . . . . . . 20685 kPa 3,000 psi
Quick disconnects standard for dumping disabled truck and for
systems diagnostics.
9.21 m
30'3"
14.04 m
46'1"
6.39 m
20'11"
1.93 m
6'4"
4.16 m
13'8"
6.30 m 20'8"
14.93 m 49'0"
4.02 m
13'2"
7.30 m
23'11"
4.22 m
13'10"
.85 m 2'9"
4.47 m 14'8"
8.33 m
27'4"
6.09 m
20'0"
9.39 m
30'10"
7.65 m
25'1"
1.56 m
5'1"
5.15 m
16'11"
7.98 m
26'2"
All dimensions are for unladen truck with standard body.
Capacity Loading
Body Struck 2:1 Heap Height*
Standard 122 m3 160 yd3 169 m3 221 yd3 6.37 m 20'11''
*Exact load height may vary due to tire make, type, and inflation pressure.
14
E L E C T R I C D R I V E T R U C K860E-1K
PERFORMANCE CHART
103 ton 159 ton 205 ton 244 ton 280 ton 320 ton 320 ton 360 ton
yd315.7yd319.5yd329yd337yd355
KOMATSUEXCAVATORS
PC2000PC5500PC8000PC4000PC3000
HD785 HD1500 830E AC E0694-E039E037 860E-1K 930E SE
5 7
6 74
4 5 6
53 4 5
3 3
7
4 4 4
6 6
7
5
KOMATSU TRUCKS
KOMATSU PRODUCT LINE LOADER/TRUCK MATCHING
Typical Number of Passes to Load
Nominal truck payload rating (short tons)
Excavator bucket rating is based on 1780 kg/lcm 3,000 lbs/lcy material density.
0 5 10 15 20 25 30 35 40 45
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
2%
4%
6%
8%
10%
12%
14%
Gross Vehicle Weight
Speed
TotalResistance
Rimpull
Propulsion
1800V Trolley Propulsion
Retarding
400 500 600 700 800 900 1,000
200 250 300 350 400 450
1,000 lbs
1,000 kgs
kph
mph
1,000 kgs1,000 lbs
0
50
100
150
200
250
0
10
20
30
40
50
60
70
80
90
100
110
120
15
860E-1KELECTRIC DRIVE TRUCK
Vehicle Weights
Standard Chassis 137325 kg 302,749 lbs
Komatsu Body 33643 kg 74,171 lbs
Standard Tire Weight 23033 kg 50,780 lbs
Option Allowance 6350 kg 14,000 lbs
Empty Vehicle Weight 200351 kg 441,700 lbs
Front Axle (49%) 98361 kg 216,850 lbs
Rear Axle (51%) 101990 kg 224,850 lbs
Max. Gross Vehicle Weight 454363 kg 1,001,700 lbs
Front Axle (33.5%) 152392 kg 335,871 lbs
Rear Axle (66.5%) 301971 kg 665,829 lbs
Nominal Payload 254363 kg 560,000 lbs
254 metric tons 280 short tons
Nominal payload is defined by Komatsu America Corp’s payload policy documentation. In general, the nominal payload must be adjusted
for the specific vehicle configuration and site application. The figures above are provided for basic product description purposes.
Please contact your Komatsu distributor for specific application requirements.
STANDARD EQUIPMENT
• Air cleaners, with dust evacuators
• Alternator (24 volt/140A)
• Auto lubrication system w/ground level fill
& low level indicator
• Batteries–4 x 8D (1450 CCA’s)
• Battery charging cable and socket
• Body impact plate
• Body over center device
• Body up sling
• Brakes: oil-cooled, multiple disc front & rear
• Control cabinet
• Electric start
• Eliminator®
, Centinel®
, Cense®
• Fast-fill fuel system (in tank and left side
remote)
• Filters, high pressure hydraulic
• Ground level radiator fill
• Mirrors, LH flat and RH rectangular convex
• Mud flaps
• Muffled exhaust–deck-mounted
• Power supply, 24 volt and 12 volt DC
• Quick disconnects (hoist and diagnostics)
• Radiator sight gauge
• Removable power module unit (radiator,
engine, alternator, blower)
• Reverse retarding
• Service center–LH
• Speed Control (Propel & Retard)
• Thermostatic fan clutch
OPERATOR ENVIRONMENT & CONTROL
• All hydraulic service brakes with
emergency auto apply
• Back up alarm
• Battery disconnect switch
• Brake lock and drive system interlock
• Circuit breakers, 24 volt
• Diagonal staircase across grille, L to R
• Dynamic retarding with continuous
rated element grids
• Engine shutdown at ground level
• Hoist propulsion interlock
• Horns (electric–front)
• Integral ROPS/FOPS Level 2
• Maintenance and power lockout
• Parking brakes with warning light & speed
application protection
• Power steering w/auto secondary steering
• Protective deck handrails with kick plate
• Pump driveline protector
• Radiator fan guard
• Seat belts 76 mm 3", 3-point, retractable
• Skid-resistant surface on walkways
STANDARD HIGH VISIBILITY DELUXE CAB
• Status and instrument panel
- Body up
- Parking brake
- Propulsion system not ready
- No DC link voltage
- High engine oil temp
- No propel
- Service brake applied
- Wheel brake lock applied
- Repair monitor
- Engine warming up
- Engine shut down timer
- Grid Drier
- Traction control
- Dynamic Retarding
• Air cleaner restriction gauges
• Air conditioner HFC-134A
• AM/FM radio with CD & USB
• Column-mounted speed control
• Digital tachometer and speedometer
• Dome light
• Engine hourmeter
• Engine shutdown w/ “Smart Timer” delay
• Floor mat (double barrier)
• Fuel gauge in cab and site gauge on tank
• Fuel low level light and buzzer
• Gauges (w/backlight)
- Oil Pressure
- Coolant Temperature
- Hydraulic Oil Temperature
• Headlight switch
• Heater and defroster (heavy-duty)
• High beam selector and indicator
• Horn (center of steering wheel)
• Indicator lights (blue)
- Engine service
- VHMS®
snapshot (IM)
• Komatsu Payload Meter III®
• Operator seat, adjustable w/air
suspension, lumbar support and arm
rests
• Panel lighting (adjustable)
• Passenger seat, full size, heavy duty
mechanical suspension
• Power windows
• Pressurized cab air system w/fan on
• Single brake/retarder pedal
• Starter key switch
• Sunvisor (adjustable)
• Thermal insulation
• Tilt & telescoping steering wheel
• VHMS®
with ORBCOMM®
• Voltmeter (battery output)
• Windshield (tinted safety plate)
• Windshield wiper (dual) and washer
(electric)
LIGHTING
• Back-up lights–rear mount (2, halogen)
• Back-up lights–R and L - deck mount (2,
halogen)
• Brake and retard lights on top of cab
• Clearance lights (LED)
• Control cabinet service light (LED)
• Dynamic retarding, rear (2, LED)
• Engine compartment service lights
• Fog lights (2, halogen)
• Headlights (8, halogen)
• Manual back-up light, switch and indicator
• Payload lights R and L (LED)
• Platform lights R, L and Center
(3, halogen)
• Stairway lights (1, halogen)
• Stop & tail lights (2, LED)
• Turn signals (LED)
OPTIONAL EQUIPMENT
*Available factory installed or non-installed. All other options and accessories listed are available factory installed only.
• Body Liners*
• Fire extinguisher 9 kg 20 lb
• Heated body
• Hot start engine coolant (220V 2-2500W)
• Hot start engine oil (220V 2-500W)
• Hot start hydraulic oil
• Hubodometer
• Lights (HID)
• Mufflers between frame rails
• PLM III®
scoreboards
• Reversed access ladder, R to L
• Service center–RH
• Shutters (radiator)
• Special language decals
• Suspensions, cold weather
• Tires (50/90R57)
• Trolley, factory installed
Note: Optional equipment may change operating weight.
AESS791-01 ©2009 Komatsu America Corp. Printed in USA D11(1.5M)CCI 11/09 (EV-3)
www.KomatsuAmerica.com Komatsu America Corp. is an authorized licensee of Komatsu Ltd.
Materials and specifications are subject to change without notice
Eliminator®, Centinel®, Cense® trademarks of Cummins Inc., U.S.A. is a registered trademark of Komatsu Ltd., Japan

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Rigid dump trucks - 860_E - 1K

  • 1. GROSS HORSEPOWER 2014 kW 2,700 HP NOMINAL GVW 448013 kg 987,700 lb ELECTRICDRIVETRUCK 860E-1K 860E Shown with trolley package and other optional equipment.
  • 2. 2 E L E C T R I C D R I V E T R U C K WALK-AROUND 860E-1K Productivity Features ● High performance Komatsu SSDA16V160 engine Gross horsepower 2014 kW 2,700 HP ● Komatsu IGBT AC electric drive system ● 3469 kW 4,650 HP continuous retarding capability ● Automatic retard speed control ● Traction (spin-slide) control ● Application specific body designed to hold rated payload ● Tight turning radius 15.5 m 51' ● Payload Meter III® (standard) ● Hill Start Environmentally Friendly ● Komatsu SSDA16V160 engine is certified to US EPA Tier 2 emissions regulations ● Lead-free radiator design ● Fuel efficient engine with 2-stage turbocharging ● Electronically controlled drive system blower to increase efficiency of power use ● Factory installed trolley (optional) ● Less fluids compared to mechanical drive trucks Reliability Features ● Frame structurally enhanced for 254 ton 280 short ton payload ● Komatsu designed wheelmotor ● Simple and reliable hydraulic system ● Fully-hydraulic controlled multiple-disc wet brakes ● Steering and brake accumulators
  • 3. 3 ELECTRIC DRIVE TRUCK 860E-1K Photos may include optional equipment Operator Environment ● Ergonomically designed spacious cab with excellent visibility ● Fully adjustable driving position settings ● Komatsu Hydrair II suspensions designed for optimum ride ● Four post ROPS/FOPS Level 2 ● Automotive style dash panel with user friendly operator interface display ● Isolated cab mounts Easy Maintenance ● Vehicle Health Monitoring System (VHMS® ) allows remote diagnostics of key engine and drive system components ● Fully hydraulic braking system reduces wear and improves replacement intervals ● Extended oil change intervals with Centinel® and Oil Reserve System ● Automatic lubrication system ● Flange-type tire rims ● Eliminator® oil filtration system GROSS HORSEPOWER 2014 kW 2,700 HP @ 1900 rpm NOMINAL GVW 448013 kg 987,700 lb
  • 4. 4 PRODUCTIVITY FEATURES E L E C T R I C D R I V E T R U C K860E-1K Komatsu AC Electric Drive System The Komatsu drive system, utilizing Siemens AC control, offers independent control of the rear wheelmotors. This provides outstanding traction during wet and slippery conditions, thus improving tire wear and operator confidence. The liquid cooled Insulated Gate Bipolar Transistor (IGBT) inverter system technology provides the highest available reliability. Komatsu SSDA16V160 Engine Komatsu's SSDA16V160 engine has earned a reputation for being one of the most reliable high horsepower engines in the mining industry today. This 2014 kW 2,700 HP engine is certified, out of the exhaust pipe, to meet US EPA Tier 2 emission levels. Fuel efficiency is maximized due to optimized air handling with 2-stage turbocharging. A standard pre-lube system is designed to reduce start-up wear and increase overhaul life. Standard features include: • CENSE® on board monitoring of engine performance for each cylinder • CENTINEL® Advanced Engine Oil Management System • ELIMINATOR® filtration system reduces oil and filter changes by one third • Oil Reserve System extends oil change interval 4,650 Horsepower Continuous Retarding Capability The 3469 kW 4,650 HP retarding system provides state- of-the-art braking capacity for navigating today’s mining applications which contain steep continuous descents and sharp switchbacks. This power capacity, coupled with the ultra-quiet, high volume, low speed fan makes it possible for the operator to maintain control with confidence while hauling downhill. Electric retard reduces the need for service brake applications.
  • 5. 5 860E-1KELECTRIC DRIVE TRUCK Traction Control During slippery conditions caused by inclement weather and/or application severity, the 860E-1K traction control technology utilizes information from all four wheels to detect and correct wheel spin and/or slide events. Traction Control operates automatically and independently of the service brakes, providing a more efficient means of controlling the machine in inclement conditions. Automatic Speed Control While traveling through the mine an operator has the capability to set a comfortable speed using the Automatic Speed Control. This function allows for the truck’s propulsion or retarding system to be set to operate at a desired speed. Photos may include optional equipment Application Specific Body For all trucks, Komatsu goes through the Body Worksheet (BW) process to ensure that each body is designed to meet the requirements for each specific application while carrying its rated payload. Komatsu works with each customer to understand all of the material properties at a mine site and to identify the appropriate liner package. Komatsu offers a standard all-welded steel, flat floor body with a full canopy and horizontal bolsters. This body includes a driver side eyebrow, body up sling, and rubber pads on the frame. • Standard Body Struck Capacity: 122 m3 160 yd3 • Standard Body SAE Heaped 2:1: 169 m3 221 yd3 • Standard Komatsu Body Weight: 33643 kg 74,171 lbs Trolley (optional) The factory installed 860E-1KT trolley system allows for faster ascent up grades, providing higher production and lower fuel consumption compared to conventional diesel systems. Hill Start With the new Komatsu Drive System comes a new innovation in electric truck technology. The Hill Start feature allows the operator to start the machine on a grade without roll back.
  • 6. 6 E L E C T R I C D R I V E T R U C K860E-1K Payload Meter III® PLM III is an electronic system that monitors and records payload information for Komatsu’s family of Off-Highway Mining Trucks. The improved accuracy of payload measurement and reliability of the system are designed to optimize payloads, maximize productivity, and reduce the life cycle costs of the truck. PLM III tracks and records the following key production parameters: • Payload • Empty Carry-Back • Operator I.D. • Haul Cycle, Loading, Dumping Time of Day • Distance Traveled (Loaded and Empty) • Cycle Time Information • Maximum Speeds (Loaded and Empty) • TMPH for Front and Rear Tires • Average Speed (Loaded and Empty) Steering By using double acting hydraulic steering cylinders with a six-point articulation linkage, the 860E-1K power steering system provides positive steering control with minimal operator effort. The turning circle has a diameter of 31 m 102 ft. The accumulator-assist steering system surpasses requirements set forth by ISO 5010. Hydropneumatic Suspensions Hydrair® II suspension cylinders located at each wheel provide a smooth and comfortable ride for the operator and dampen shock loads to the chassis during loading and operation. Nitrogen gas Oil Photo may include optional equipment
  • 7. 7 860E-1KELECTRIC DRIVE TRUCK OPERATOR ENVIRONMENT Ergonomically Designed Cab The Komatsu 860E-1K cab design provides the operator with an environment where they can be comfortable and confident during operation. The rubber mounted isolated cab includes tinted safety glass, power windows, heating and air conditioning, acoustical insulation, double sealed doors, and filtered, pressurized air. Built-in ROPS and FOPS Structure These structures conform to ISO standards 3471 and 3449. Ideal Driving Position Settings The 5-way adjustable operator seat and the tilt-telescopic steering column provide an optimum driving posture for increased driving comfort and more control over machine operation. The air suspension seat dampens vibrations, reduces operator fatigue, and holds the operator securely. A 76 mm 3" wide three-point seat belt is provided as standard equipment. Automotive Style Instrument Panel The 860E-1K comes with a new operator friendly dash configuration which includes lighted gauges, switches, and information panel. This allows the operator to see the status of the machine during operation and informs them of any faults. An instructive message will appear after any fault is detected on the machine. Photo may include optional equipment
  • 8. 8 E L E C T R I C D R I V E T R U C K860E-1K Structurally Enhanced Frame Design By using advanced computer-aided design, finite element analysis, and full-scale dynamic and static testing, the frame design has been structurally enhanced to carry 254 t 280 short tons and provide high reliability. Simple and Reliable Hydraulic System The hydraulic system is a proven and reliable design with fewer parts than other truck manufacturers. The system utilizes a common tank, and therefore, common fluid for steering, braking, and hoisting. In-line filtration elements provide optimum hydraulic system protection from contamination. These elements can be replaced from ground level, to enhance the serviceability of the 860E-1K. RELIABILITY FEATURES Castings Used in High Stress Areas To increase frame reliability, steel castings have been incorporated at key frame pivot points and key load bearing critical portions of the frame. This includes the rear body pivot and horsecollar sections. Quick Change Pump Module To keep pump change-out time to a minimum, Komatsu has developed a sub-frame module which contains both the steering / brake and hoist pumps. This module can be removed and replaced as a single unit, helping limit potential downtime and allowing easy access to the hydraulic pumping system.
  • 9. 9 Dynamic Retarding For daily operation, the 860E-1K is equipped with an electric retarding package which can supply up to 3469 kW 4,650 hp of resistance. When requested, the wheel motors switch from motors to electrical generators. The resistive force created from this process is used to slow the truck to the desired speed. The power generated is then run over an 18 element grid which converts the electricity into heat. The heat is then dissipated into the atmosphere by the quietest grid blower Komatsu has ever used. 860E-1KELECTRIC DRIVE TRUCK Integrated Park Brake To further reduce the maintenance on the 860E-1K, Komatsu has included an integrated, spring applied, park brake. This system uses the existing components of the service brakes to function as the park brake. This eliminates the need to change high wear parts on independent service and parking brake systems. Fully Hydraulic Controlled Multiple-Disc Wet Brakes The 860E-1K comes standard with four-wheel, hydraulically actuated, oil cooled service brakes. In the event that the truck’s hydraulic system pressure drops below an acceptable level, accumulator tanks will automatically apply all wheel brakes to bring the truck to a complete stop. • Max. service apply pressure: 16547 kPa 2,400 psi • Total friction area per brake: 75439 cm2 11,693 in2 The oil cooled brake system provides lower maintenance costs versus dry disc brakes. This system is fully sealed to help keep contaminants out and reduce brake wear and maintenance down time.
  • 10. 10 EASY MAINTENANCE E L E C T R I C D R I V E T R U C K860E-1K Flange Type Tire Rims The flange type rims allow easy removal and installation of the tires and minimize the overall impact on downtime. Extended Oil Change System CENTINEL® oil management system and ELIMINATOR® filtration system reduce oil and filter changes to lower scheduled downtime. Oil drain is extended to up to 4,000 hours, and there are no spin-on oil filters. ELIMINATOR® paper is replaced every 1,500 hours. Vehicle Health Monitoring System (VHMS® ) with ORBCOMM® The VHMS® controller monitors the health conditions of all major components and enables remote analysis of the machine and its operation. VHMS® can be monitored by downloading information directly from the truck with a laptop, or through the use of ORBCOMM® , a satellite communication network, that allows access to the machine conditions through the internet. Automatic Lubrication System The automatic lubrication system is designed to reduce service downtime by having a centralized location that automatically distributes grease to all pin joints. KOMATSU WebCARE Server Personal computer terminal (for downloading data) Internet Komatsu distributors Customer job site Satellite communication On-board Diagnostics Advanced Monitoring System The Komatsu advanced monitoring system identifies maintenance items to the operator, reduces diagnostic times, indicates oil and filter replacement hours, and displays fault codes. This monitoring system is designed to maximize machine availability. Engine Access System The 860E-1K has an improved access system, allowing for three points of contact while accessing the engine compartment.
  • 11. 11 Komatsu SSDA16V160 Engine The Komatsu SSDA16V160 is certified to US EPA Tier 2 emission regulations out of the exhaust pipe. Lead-Free Radiator In addition to compliance with emission regulations, a lead- free copper core is used for the radiator to meet global environmental requirements. Low Speed - High Volume Quiet Grid Blower The new grid blower design used on the 860E-1K is quiet and responsive to the truck’s retarding needs. This blower has the lowest noise output of any retarding system used on Komatsu trucks to date. Recognizing that variation occurs naturally in material density, fill factors, and loading equipment, Komatsu America Corp. deems it necessary to establish a consistent loading policy for the 860E-1K. This loading policy is intended to identify the guidelines for the loading of Komatsu Mining Trucks, and is valid for approved applications and haul profiles only (see chart below). 10-10-20 Load Policy Criteria 1) 10% of all loads may be between 110% and 120% of the rated payload of the truck 2) 90% of all loads must be below 110% of the rated payload of the truck 3) The average monthly payload must not exceed the rated payload of the truck 4) No single payload may exceed 120% of the rated payload of the truck Environmentally Friendly Payload Policy ADDITIONAL FEATURES 860E-1KELECTRIC DRIVE TRUCK Selectable Stairway Direction Percent of Rated Payload 70% 80% 90% 100% 110% 120% 130% 10-10-20 Payload Policy Komatsu’s 860E-1K offers stairway access with entry from either the right or left side of the truck depending on the customer’s preference.
  • 12. 12 E L E C T R I C D R I V E T R U C K860E-1K SPECIFICATIONS SERVICE CAPACITIES Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . 473 L 125 U.S. gal Crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 L 74 U.S. gal Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . 1609 L 425 U.S. gal Motor gear box (each) . . . . . . . . . . . . . . . . . . . . 121 L 32 U.S. gal Inverter cooling system. . . . . . . . . . . . . . . . . . . . . 25 L 6.5 U.S. gal Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4542 L 1,200 U.S. gal Reserve Oil® System . . . . . . . . . . . . . . . . . . . . . 114 L 30 U.S. gal ENGINE Make and model. . . . . . . . . . . . . . . . . Komatsu SSDA16V160 Tier 2 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle Gross horsepower* . . . . . . . . . . . . 2014 kW 2,700 HP @ 1900 rpm Net flywheel power** . . . . . . . . . . . 1902 kW 2,550 HP @ 1900 rpm Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9608 kg 21,182 lb * Gross horsepower is the output of the engine as installed in this machine, at governed rpm and with engine manufacturer’s approved fuel setting. Accessory losses included are water pump, fuel pump and oil pump. **Net flywheel power is the rated power at the engine flywheel minus the average accessory losses. Accessories include fan and charging alternator. Rating(s) represent net engine performance in accordance with SAE J1349 conditions. ELECTRIC DRIVE AC/DC CURRENT Drive System* . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu AC Drive Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRLDZ5010-AL Dual Fan Main Blower . . . . . . . . . . . . . . . 419 m3/min 14,800 cfm Control . . . . . . . . . . . . . . . . . . . . IGBT AC Torque Control System Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.52:1 Speed (maximum) . . . . . . . . . . . . . . . . . . . . . . 64.5 km/h 40 mph * Wheel motor drive system application depends upon gross vehicle weight, haul road grade, haul road length, rolling resistance and other parameters. Komatsu must analyze each job condition to assure proper application. FRAME Advanced technology, full butt-welded box sectional ladder-type frame with integral ROPS supports,integral front bumper, rear tubular cross members, steel castings at critical stress transition zones, rugged continuous horsecollar. Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 MPa 70,000 psi tensile strength steel Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 MPa 90,000 psi tensile strength steel Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12'' Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34'' Top and bottom plate thickness . . . . . . . . . . . . . . . . . 40 mm 1.57'' Side plate thickness . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75'' Rear 22 mm 0.87'' Front Drive axle mounting . . . . . . . . . . . . . . . . Pin and spherical bushing Drive axle alignment . . . . . . . . Swing link between frame and axle BRAKING SYSTEM Service brakes: oil-cooled, hydraulic-actuated, multiple disc brakes at each wheel. Traction system wheel spin control. Max. service apply pressure . . . . . . . . . . . . . .16547 kPa 2,400 psi Total friction area per brake . . . . . . . . . . . . . . .75439cm2 11,693 in2 Secondary brakes . . . . . . . . . . . . . . . . . . Automatically applied prior to hydraulic system pressure dropping below level required to meet secondary stopping requirements. Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . . Switch activated Parking brakes . . . All wheel, spring applied, hydraulically released, integral wet disc park brake. Rated to hold on +-15% grade at maximum gross vehicle weight. Electric dynamic retarder . . . . . . . . . . . . . . . . . . 3469 kW 4,650 hp Continuously rated high-density blown grids w/retard capacity at low speeds and retard in reverse propulsion. SUSPENSION Variable rate hydro-pneumatic with integral rebound control Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 313 mm 12.32'' Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 mm 11.50'' Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . ±10.4° COOLING SYSTEM L&M radiator assembly, split-flow, with deaerator-type top tank. Radiator frontal area . . . . . . . . . . . . . . . . . . . . . . . 5.81 m2 62.5 ft2 TIRES AND RIMS Rock service, tubeless, radial tires Standard tire*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/80 R57 Optional tire* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/90 R57 Flange mount rim 864 mm x 1448 mm x 152 mm 34'' x 57'' x 6'' rim assembly. Typical total tire weight . . . . . . . . . . . . . . . . . . . . 23033 kg 50,780 lb * Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or equivalent, etc. BODY All-welded steel flat floor body with horizontal bolsters and full canopy. Tapered body, body up sling and frame mounted rubber pads are standard. Heated body optional. Floor sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63'' Outer 19 mm 0.75'' Center 1379 MPa 200,000 psi tensile strength steel Front sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm 0.39'' Outer 10 mm 0.39'' Center 1379 MPa 200,000 psi tensile strength steel Side sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 mm 0.31'' 1379 MPa 200,000 psi tensile strength steel Canopy sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 mm 0.24'' 690 MPa 100,000 psi tensile strength steel Capacity struck . . . . . . . . . . . . . . . . . . . . . . . . . . .122 m3 160 yd3 SAE heaped 2:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 m3 221 yd3 Standard Komatsu body weight . . . . . . . . . . . . 33643 kg 74,171 lb CAB Advanced Operator Environment with isolation mounted, integral 4- post ROPS/FOPS Level 2 structure. Adjustable air suspension seat w/lumbar support, arm rests, and 3-point seat belt, full-size passenger seat, thermal insulation, tilt and telescoping steering wheel, electric windshield wipers w/washer, tinted safety glass, power windows, Komatsu Payload Weighing System, 61,000 Btu/hr heater and defroster, 19,900 Btu/hr air conditioning (HFC - 134A refrigerant).
  • 13. 13 860E-1KELECTRIC DRIVE TRUCK DIMENSIONS ELECTRICAL SYSTEM 4 x 8D 1450 CCA, 12 volt, in series/parallel, 220-ampere-hour batteries, bumper-mounted with disconnect switch. Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt, 140 amp Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt Cranking motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two/24 volt HYDRAULIC SYSTEM Steering . . . . Accumulator assisted with twin double acting cylinders provide constant rate steering. Secondary steering automatically supplied by accumulator. Turning circle diameter (SAE) . . . . . . . . . . . . . . . . . . . . . . . 31 m 102' Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947 L 250 U.S. gal Filtration . . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable elements Suction. . . . . . . . . . . . . . . . . . . . . . . . . . . Single, full flow, 100 mesh Hoist and steering . . . . . . . . . . . . . . . . . Dual, in-line, high pressure Brake component cabinet . . . . . . . . . . Above deck, easily accessible with diagnostic test connections Hoist. . . . . . . . . . . . . . . . Two 3-stage dual-acting outboard cylinders, internal cushion valve, over-center dampening Hoist times Power-up loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 sec Power-down (high idle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 sec Float-down (low idle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 sec Pumps . . . . . . . . . . . . Two pumps, single package, end of alternator Hoist and brake cooling . . . . . . . . . . . . . . . . . . Tandem gear pump with output of 931 lpm 246 gpm at 1900 rpm and 17237 kPa 2,500 psi Steering and brake . . . . . . . . Pressure-compensating piston pump with output of 246 lpm 65 gpm at 1900 rpm and 18960 kPa 2,750 psi System relief pressures Hoist and brake cooling . . . . . . . . . . . . . . . . . 17237 kPa 2,500 psi Steering and brake . . . . . . . . . . . . . . . . . . . . . 20685 kPa 3,000 psi Quick disconnects standard for dumping disabled truck and for systems diagnostics. 9.21 m 30'3" 14.04 m 46'1" 6.39 m 20'11" 1.93 m 6'4" 4.16 m 13'8" 6.30 m 20'8" 14.93 m 49'0" 4.02 m 13'2" 7.30 m 23'11" 4.22 m 13'10" .85 m 2'9" 4.47 m 14'8" 8.33 m 27'4" 6.09 m 20'0" 9.39 m 30'10" 7.65 m 25'1" 1.56 m 5'1" 5.15 m 16'11" 7.98 m 26'2" All dimensions are for unladen truck with standard body. Capacity Loading Body Struck 2:1 Heap Height* Standard 122 m3 160 yd3 169 m3 221 yd3 6.37 m 20'11'' *Exact load height may vary due to tire make, type, and inflation pressure.
  • 14. 14 E L E C T R I C D R I V E T R U C K860E-1K PERFORMANCE CHART 103 ton 159 ton 205 ton 244 ton 280 ton 320 ton 320 ton 360 ton yd315.7yd319.5yd329yd337yd355 KOMATSUEXCAVATORS PC2000PC5500PC8000PC4000PC3000 HD785 HD1500 830E AC E0694-E039E037 860E-1K 930E SE 5 7 6 74 4 5 6 53 4 5 3 3 7 4 4 4 6 6 7 5 KOMATSU TRUCKS KOMATSU PRODUCT LINE LOADER/TRUCK MATCHING Typical Number of Passes to Load Nominal truck payload rating (short tons) Excavator bucket rating is based on 1780 kg/lcm 3,000 lbs/lcy material density. 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 2% 4% 6% 8% 10% 12% 14% Gross Vehicle Weight Speed TotalResistance Rimpull Propulsion 1800V Trolley Propulsion Retarding 400 500 600 700 800 900 1,000 200 250 300 350 400 450 1,000 lbs 1,000 kgs kph mph 1,000 kgs1,000 lbs 0 50 100 150 200 250 0 10 20 30 40 50 60 70 80 90 100 110 120
  • 15. 15 860E-1KELECTRIC DRIVE TRUCK Vehicle Weights Standard Chassis 137325 kg 302,749 lbs Komatsu Body 33643 kg 74,171 lbs Standard Tire Weight 23033 kg 50,780 lbs Option Allowance 6350 kg 14,000 lbs Empty Vehicle Weight 200351 kg 441,700 lbs Front Axle (49%) 98361 kg 216,850 lbs Rear Axle (51%) 101990 kg 224,850 lbs Max. Gross Vehicle Weight 454363 kg 1,001,700 lbs Front Axle (33.5%) 152392 kg 335,871 lbs Rear Axle (66.5%) 301971 kg 665,829 lbs Nominal Payload 254363 kg 560,000 lbs 254 metric tons 280 short tons Nominal payload is defined by Komatsu America Corp’s payload policy documentation. In general, the nominal payload must be adjusted for the specific vehicle configuration and site application. The figures above are provided for basic product description purposes. Please contact your Komatsu distributor for specific application requirements.
  • 16. STANDARD EQUIPMENT • Air cleaners, with dust evacuators • Alternator (24 volt/140A) • Auto lubrication system w/ground level fill & low level indicator • Batteries–4 x 8D (1450 CCA’s) • Battery charging cable and socket • Body impact plate • Body over center device • Body up sling • Brakes: oil-cooled, multiple disc front & rear • Control cabinet • Electric start • Eliminator® , Centinel® , Cense® • Fast-fill fuel system (in tank and left side remote) • Filters, high pressure hydraulic • Ground level radiator fill • Mirrors, LH flat and RH rectangular convex • Mud flaps • Muffled exhaust–deck-mounted • Power supply, 24 volt and 12 volt DC • Quick disconnects (hoist and diagnostics) • Radiator sight gauge • Removable power module unit (radiator, engine, alternator, blower) • Reverse retarding • Service center–LH • Speed Control (Propel & Retard) • Thermostatic fan clutch OPERATOR ENVIRONMENT & CONTROL • All hydraulic service brakes with emergency auto apply • Back up alarm • Battery disconnect switch • Brake lock and drive system interlock • Circuit breakers, 24 volt • Diagonal staircase across grille, L to R • Dynamic retarding with continuous rated element grids • Engine shutdown at ground level • Hoist propulsion interlock • Horns (electric–front) • Integral ROPS/FOPS Level 2 • Maintenance and power lockout • Parking brakes with warning light & speed application protection • Power steering w/auto secondary steering • Protective deck handrails with kick plate • Pump driveline protector • Radiator fan guard • Seat belts 76 mm 3", 3-point, retractable • Skid-resistant surface on walkways STANDARD HIGH VISIBILITY DELUXE CAB • Status and instrument panel - Body up - Parking brake - Propulsion system not ready - No DC link voltage - High engine oil temp - No propel - Service brake applied - Wheel brake lock applied - Repair monitor - Engine warming up - Engine shut down timer - Grid Drier - Traction control - Dynamic Retarding • Air cleaner restriction gauges • Air conditioner HFC-134A • AM/FM radio with CD & USB • Column-mounted speed control • Digital tachometer and speedometer • Dome light • Engine hourmeter • Engine shutdown w/ “Smart Timer” delay • Floor mat (double barrier) • Fuel gauge in cab and site gauge on tank • Fuel low level light and buzzer • Gauges (w/backlight) - Oil Pressure - Coolant Temperature - Hydraulic Oil Temperature • Headlight switch • Heater and defroster (heavy-duty) • High beam selector and indicator • Horn (center of steering wheel) • Indicator lights (blue) - Engine service - VHMS® snapshot (IM) • Komatsu Payload Meter III® • Operator seat, adjustable w/air suspension, lumbar support and arm rests • Panel lighting (adjustable) • Passenger seat, full size, heavy duty mechanical suspension • Power windows • Pressurized cab air system w/fan on • Single brake/retarder pedal • Starter key switch • Sunvisor (adjustable) • Thermal insulation • Tilt & telescoping steering wheel • VHMS® with ORBCOMM® • Voltmeter (battery output) • Windshield (tinted safety plate) • Windshield wiper (dual) and washer (electric) LIGHTING • Back-up lights–rear mount (2, halogen) • Back-up lights–R and L - deck mount (2, halogen) • Brake and retard lights on top of cab • Clearance lights (LED) • Control cabinet service light (LED) • Dynamic retarding, rear (2, LED) • Engine compartment service lights • Fog lights (2, halogen) • Headlights (8, halogen) • Manual back-up light, switch and indicator • Payload lights R and L (LED) • Platform lights R, L and Center (3, halogen) • Stairway lights (1, halogen) • Stop & tail lights (2, LED) • Turn signals (LED) OPTIONAL EQUIPMENT *Available factory installed or non-installed. All other options and accessories listed are available factory installed only. • Body Liners* • Fire extinguisher 9 kg 20 lb • Heated body • Hot start engine coolant (220V 2-2500W) • Hot start engine oil (220V 2-500W) • Hot start hydraulic oil • Hubodometer • Lights (HID) • Mufflers between frame rails • PLM III® scoreboards • Reversed access ladder, R to L • Service center–RH • Shutters (radiator) • Special language decals • Suspensions, cold weather • Tires (50/90R57) • Trolley, factory installed Note: Optional equipment may change operating weight. AESS791-01 ©2009 Komatsu America Corp. Printed in USA D11(1.5M)CCI 11/09 (EV-3) www.KomatsuAmerica.com Komatsu America Corp. is an authorized licensee of Komatsu Ltd. Materials and specifications are subject to change without notice Eliminator®, Centinel®, Cense® trademarks of Cummins Inc., U.S.A. is a registered trademark of Komatsu Ltd., Japan