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Global and Indian Trends
                  in Metal Industry
                           October 31, 2012




CRISIL Limited
About CRISIL Research
   CRISIL Research is India’s largest independent research house
    and is a 100 per cent subsidiary of CRISIL Ltd.
   CRISIL Research’s research offering includes
       EcoView
           Periodic review of macroeconomic fundamentals in India
       Industry Information Service
           Continuous research coverage on 45 industries in India across the
              manufacturing and services sectors
           A service presently used by 90% of the banks operating in India – both Indian
              and foreign
       CrisilViews
           Public Information based credit reports on 150-200 leading Indian companies
        Syndicated research
           Customised research that applies our unique understanding of cross sectoral
              and macro-micro linkages to specific client needs


                                                                                            2
About CRISIL Research
   CRISIL Research’s offering in the metals sector includes
        Industry Information Service
            Reports on steel, steel intermediates, aluminum and copper.
        CrisilViews
            Tata Steel
            Steel Authority of India Limited
            Jindal South West Limited
            Hindalco
            Nalco
            Sterlite and many others
         Syndicated research
            Global Aluminum company
            Large Indian Automobile company




                                                                           3
2005-06: Beginning of the meltdown
                  140000                                                                                    40

                                                                                                            35
                  120000
                                                                                                            30
                  100000
                                                                                                            25
                  80000
                                                                                                            20
  (Rs. million)




                                                                                                                  (Per cent)
                  60000                                                                                     15

                  40000                                                                                     10

                                                                                                            5
                  20000
                                                                                                            0
                      0
                           2001-02   2002-03     2003-04          2004-05         9M 2004-05   9M 2005-06   -5
                  -20000
                                                                                                            -10

                  -40000                                                                                    -15

                                               PAT    OPM (RHS)       NPM (RHS)




Note: Players considered are: Tata Steel, SAIL, Ispat, Essar Steel and JSW Steel
Source: CRIS INFAC

                                                                                                                               4
Decline in steel prices
                   35,000                                                                                               650
                   33,000
                                                                                                                        600
                   31,000
                   29,000                                                                                               550
  (Rs per tonne)




                                                                                                                              ($ per tonne)
                   27,000                                                                                               500
                   25,000
                   23,000                                                                                               450
                   21,000                                                                                               400
                   19,000
                                                                                                                        350
                   17,000
                   15,000                                                                                               300




                       De 0 5
                       De 0 4




                        Ju 5




                       Fe 0 6




                             06
                        Ju 4




                       Fe 0 5




                       M 06
                       M 05

                       Ap 5




                       Ap 6
                       Se 04




                       Ja 4




                       Au 05
                       Se 05

                       O 05
                       Au 04


                       O 04




                       Ja 5
                       M 04

                       Ju 4




                       M 05

                       Ju 5




                       M 06

                       Ju 6
                       No 4




                       No 5
                            -0




                            -0
                             0
                            -0

                             0




                            -0




                            -0
                             0




                             0
                           -0




                           -0
                          v-




                          v-
                           l-
                          n-

                           l-




                          n-




                          n-




                          n-




                          n-
                          b-
                          b-
                          g-




                          c-




                          g-
                          p-




                          c-




                          r-
                          r-




                          p-




                          r-
                         ar




                         ar
                        ay




                        ay




                        ay
                         ct




                         ct
                       Ap




                                                       Domestic prices   International prices (RHS)


Note: International prices are CIS – Black Sea (FoB) prices
Source: Metal Bulletin and CRIS INFAC
                       The average international price of hot-rolled coils (HRC) was $460 per tonne (FOB) during the first 9 months
                        of FY 2005-06, 16 per cent lower than the $549 per tonne (FOB) reported during the corresponding period of
                        2004-05.
                       Domestic HR prices mirrored the trend in global prices, averaging Rs 28,444 per tonne in April-December
                        2005, down from an average of Rs 28,778 per tonne in April-December 2004.
                                                                                                                                              5
Incremental supplies grew higher than incremental demand


                       1060                                        99.5
                                                                                          While the apparent consumption,
                                                                                           rose by 4.09 per cent (addition of
                                    99
                                                  1041
                                                                   99                      39.8 million tonnes) during 2005
                       1040
                                                                                           over 2004, supplies increased by
                                                                   98.5                    6.07 per cent (addition of 59.6
                       1020                               1013                             million tonnes)
    (Million tonnes)




                                                                   98                     Reasons


                                                                          (Per cent)
                       1000
                                                                                               Slowdown of demand from the US and
                                                                   97.5
                              982                                                               the EU. The regions met most of their
                        980         974                                                         consumption needs from their
                                                          97       97                           inventories leading to reduced buying
                        960
                                                                                               China becomes net exporter in 2005
                                                                   96.5
                                                                                                from net importer in 2004. Over the
                                                                                                past 3 years (between 2003 and 2005),
                        940                                        96                           China's consumption of finished steel
                                2004                 2005
                                                                                                increased at a CAGR of 16.12 per
                              Finished Steel production
                                                                                                cent, while its production grew by a
                              Finished Steel Consumption
                                                                                                CAGR of 25.34 per cent over the same
                              Consumption/production ratio (RHS)
                                                                                                period.

Source: IISI
                                                                                                                                        6
Higher raw material prices in 2005-06
   Iron ore
        Average international spot iron ore prices increased in 2005 to about $80 per tonne, a rise of almost 70 per
         cent from average of around $47 per tonne in 2004. Strong demand from China led to the increase.
        In April 2005, NMDC increased the domestic contracted price to Rs 1,450 per tonne (inclusive of freight) to
         align it with international prices. In FY 2005-06, as per NMDC's annual results, it has sold iron ore at an
         average price of Rs 1,944 per tonne.
        However, players with captive mines such as Tata Steel, SAIL and JSW (to some extent) are insulated
         from the price hikes.
   Coke
        During the first 9 months of FY2005-06, coke prices averaged $199 CFR. The decline in prices can be
         attributed to increased exports from China.
   Coking coal
        The contracted price of coking coal during CY 2005 was $125 per tonne (FOB) as against $57 (FOB) in CY
         2004 [source: Tata Steel Analyst Meet presentation]. Hence players, having captive coke ovens – like Tata
         Steel and SAIL –did not really benefit from the fall in coke prices.
   Natural gas
        Natural gas prices in the domestic market have ruled at a substantial premium during April-December 2005
         (Rs 8,022.72 per thousand cubic metres - tcm) over the corresponding period of the previous year (Rs
         5,066.62 per tcm) leading to a heavy erosion in margins of gas-based steel makers such as Ispat and
         Essar.


                                                                                                                        7
Volumes helped achieving stable revenues

                 40000                                                                                  7.8
                                                                                                 7.64   7.6
                 35000
                            4375                                                                        7.4
                 30000
                                                                                                        7.2
                                                                                             3320       7
                 25000
 ('000 tonnes)




                                6.89                       3162




                                                                                                              (Per cent)
                                                                                                        6.8
                 20000
                                                                                                        6.6
                 15000      29970                              6.4                                      6.4
                                                                                             24277
                                                          22477.5                                       6.2
                 10000
                                                                                                        6
                  5000
                                                                                                        5.8
                    0                                                                                   5.6
                         2004-05 12M                     2004-05 9M                        2005-06 9M

                                       Domestic Demand      Exports   YOY Growth ( RHS )


Note: The YoY growth is calculated based on results of corresponding period of previous year
Source: CRIS INFAC


                                                                                                                           8
Looking into the crystal ball
 Marginsof the domestic industry to
 remain stable during 2006-07 as
 compared to 2005-06
      Prices to increase marginally.
     However rise in Input costs to keep margins
      stable.



                                                    9
Realization to increase marginally
   The International average prices of steel will
    be around $500 per tonne in CY 2006 as
    compared to $490 per tonnes in 2005
          Global demand to remain healthy
          Capacity additions; mostly expected in China
               Hence Global operating rates to remain stable
   The Increase in the domestic prices will be
    lower due to unfavorable demand-supply
    Scenario

                                                                10
Thank You

CRISIL Limited

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Global and indian_trends_in_metal_industry_ashutosh_satsangi (1)

  • 1. Global and Indian Trends in Metal Industry October 31, 2012 CRISIL Limited
  • 2. About CRISIL Research  CRISIL Research is India’s largest independent research house and is a 100 per cent subsidiary of CRISIL Ltd.  CRISIL Research’s research offering includes  EcoView  Periodic review of macroeconomic fundamentals in India  Industry Information Service  Continuous research coverage on 45 industries in India across the manufacturing and services sectors  A service presently used by 90% of the banks operating in India – both Indian and foreign  CrisilViews  Public Information based credit reports on 150-200 leading Indian companies  Syndicated research  Customised research that applies our unique understanding of cross sectoral and macro-micro linkages to specific client needs 2
  • 3. About CRISIL Research  CRISIL Research’s offering in the metals sector includes  Industry Information Service  Reports on steel, steel intermediates, aluminum and copper.  CrisilViews  Tata Steel  Steel Authority of India Limited  Jindal South West Limited  Hindalco  Nalco  Sterlite and many others  Syndicated research  Global Aluminum company  Large Indian Automobile company 3
  • 4. 2005-06: Beginning of the meltdown 140000 40 35 120000 30 100000 25 80000 20 (Rs. million) (Per cent) 60000 15 40000 10 5 20000 0 0 2001-02 2002-03 2003-04 2004-05 9M 2004-05 9M 2005-06 -5 -20000 -10 -40000 -15 PAT OPM (RHS) NPM (RHS) Note: Players considered are: Tata Steel, SAIL, Ispat, Essar Steel and JSW Steel Source: CRIS INFAC 4
  • 5. Decline in steel prices 35,000 650 33,000 600 31,000 29,000 550 (Rs per tonne) ($ per tonne) 27,000 500 25,000 23,000 450 21,000 400 19,000 350 17,000 15,000 300 De 0 5 De 0 4 Ju 5 Fe 0 6 06 Ju 4 Fe 0 5 M 06 M 05 Ap 5 Ap 6 Se 04 Ja 4 Au 05 Se 05 O 05 Au 04 O 04 Ja 5 M 04 Ju 4 M 05 Ju 5 M 06 Ju 6 No 4 No 5 -0 -0 0 -0 0 -0 -0 0 0 -0 -0 v- v- l- n- l- n- n- n- n- b- b- g- c- g- p- c- r- r- p- r- ar ar ay ay ay ct ct Ap Domestic prices International prices (RHS) Note: International prices are CIS – Black Sea (FoB) prices Source: Metal Bulletin and CRIS INFAC  The average international price of hot-rolled coils (HRC) was $460 per tonne (FOB) during the first 9 months of FY 2005-06, 16 per cent lower than the $549 per tonne (FOB) reported during the corresponding period of 2004-05.  Domestic HR prices mirrored the trend in global prices, averaging Rs 28,444 per tonne in April-December 2005, down from an average of Rs 28,778 per tonne in April-December 2004. 5
  • 6. Incremental supplies grew higher than incremental demand 1060 99.5  While the apparent consumption, rose by 4.09 per cent (addition of 99 1041 99 39.8 million tonnes) during 2005 1040 over 2004, supplies increased by 98.5 6.07 per cent (addition of 59.6 1020 1013 million tonnes) (Million tonnes) 98  Reasons (Per cent) 1000  Slowdown of demand from the US and 97.5 982 the EU. The regions met most of their 980 974 consumption needs from their 97 97 inventories leading to reduced buying 960  China becomes net exporter in 2005 96.5 from net importer in 2004. Over the past 3 years (between 2003 and 2005), 940 96 China's consumption of finished steel 2004 2005 increased at a CAGR of 16.12 per Finished Steel production cent, while its production grew by a Finished Steel Consumption CAGR of 25.34 per cent over the same Consumption/production ratio (RHS) period. Source: IISI 6
  • 7. Higher raw material prices in 2005-06  Iron ore  Average international spot iron ore prices increased in 2005 to about $80 per tonne, a rise of almost 70 per cent from average of around $47 per tonne in 2004. Strong demand from China led to the increase.  In April 2005, NMDC increased the domestic contracted price to Rs 1,450 per tonne (inclusive of freight) to align it with international prices. In FY 2005-06, as per NMDC's annual results, it has sold iron ore at an average price of Rs 1,944 per tonne.  However, players with captive mines such as Tata Steel, SAIL and JSW (to some extent) are insulated from the price hikes.  Coke  During the first 9 months of FY2005-06, coke prices averaged $199 CFR. The decline in prices can be attributed to increased exports from China.  Coking coal  The contracted price of coking coal during CY 2005 was $125 per tonne (FOB) as against $57 (FOB) in CY 2004 [source: Tata Steel Analyst Meet presentation]. Hence players, having captive coke ovens – like Tata Steel and SAIL –did not really benefit from the fall in coke prices.  Natural gas  Natural gas prices in the domestic market have ruled at a substantial premium during April-December 2005 (Rs 8,022.72 per thousand cubic metres - tcm) over the corresponding period of the previous year (Rs 5,066.62 per tcm) leading to a heavy erosion in margins of gas-based steel makers such as Ispat and Essar. 7
  • 8. Volumes helped achieving stable revenues 40000 7.8 7.64 7.6 35000 4375 7.4 30000 7.2 3320 7 25000 ('000 tonnes) 6.89 3162 (Per cent) 6.8 20000 6.6 15000 29970 6.4 6.4 24277 22477.5 6.2 10000 6 5000 5.8 0 5.6 2004-05 12M 2004-05 9M 2005-06 9M Domestic Demand Exports YOY Growth ( RHS ) Note: The YoY growth is calculated based on results of corresponding period of previous year Source: CRIS INFAC 8
  • 9. Looking into the crystal ball  Marginsof the domestic industry to remain stable during 2006-07 as compared to 2005-06  Prices to increase marginally.  However rise in Input costs to keep margins stable. 9
  • 10. Realization to increase marginally  The International average prices of steel will be around $500 per tonne in CY 2006 as compared to $490 per tonnes in 2005  Global demand to remain healthy  Capacity additions; mostly expected in China  Hence Global operating rates to remain stable  The Increase in the domestic prices will be lower due to unfavorable demand-supply Scenario 10

Editor's Notes

  1. After 3 years of rising profits, the Indian steel industry has seen its margins slide in the first 9 months of FY 2005-06, and is now standing on the verge of an uncertain future. Steel producers have a number of worries on hand. First, prices have been volatile, declining in 2005 and rebounding in the first quarter of 2006. The future direction of steel prices too, is unclear. Secondly, there has been an acute shortage in most of the raw materials required, resulting in their prices shooting up. Thirdly, the domestic market faces the prospect of emerging oversupply in the long term. In the first 9 months of FY 2005-06, the industry saw its operating margins squeezed between falling steel prices and rising input costs. In this period, operating margins fell by 500 basis points to 29.8 per cent, from 34.8 per cent in the corresponding period of the previous year. Net margins also shrank from 26.3 per cent to 21.4 per cent over the same period, as capital charges remained stable.
  2. The average international price of hot-rolled coils (HRC) was $452 per tonne (FOB) during FY 2005-06, 19 per cent lower than the $558 per tonne (FOB) reported during the corresponding period of 2004-05. Domestic HR prices mirrored the trend in global prices, averaging Rs 26,800 per tonne during FY 2005-06, down from an average of Rs 29250 per tonne during FY 2004-05
  3. The total domestic consumption of steel increased by about 8.9 per cent during April-December 2005 as compared to the corresponding period in the previous year. This growth in consumption was primarily driven by increased demand from sectors such as automobiles, infrastructure and construction. On the exports front, exports of finished steel stagnated at around 3 million tonnes, but exports of galvanised steel registered an impressive growth of 12 per cent during April-December 2005 over the corresponding period in the previous year.
  4. Crude Steel 2004 2005 2006 Capacity 1227 1326 1386 Apparent Cons 1084 1128 1179 Dd/cap 88 85.1 85.1 (RHS)