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Technical
  Writing
 Examples*
                  Of




Cris Sleightholm
*The examples are not in their entirety,
      merely a few pages of each.
Manual Title:
                                                           Manual No.:
                                                           Department: Marine Operations
                                                           Procedure: Standard Tank Inspection Procedure for All
                                                           Units
Issue Date             Revision No.        Revision Date   Prepared By          Approved By           Level No.
    Dec 16, 2010                       1     Jan 6, 2011


   1.0 PURPOSE
         This procedure identifies the standard methodology to which each Pride International operated
         Mobile Offshore Drilling Unit (MODU) shall be held when conducting inspection of tanks or void
         spaces.

   2.0 SCOPE
         This procedure addresses only the visual inspection requirements for each tank and void space.
         This plan does not address non-destructive testing like hull thickness measurements. The
         requirements for hull thickness measurements are addressed in Pride International’s Standard
         Ultrasonic Testing Thickness Measurement Procedure.
                                                                                                                        Comment [CS1]: Where will 3.4, 3.5
                                                                                                                        and 3.6 be documented?
   3.0 GENERAL REQUIREMENTS
                                                                                                                        Please indicate that you would like all
            3.1 The requirements addressed in this plan shall be carried out in compliance with the                     items documented in Maximo Job
                applicable requirements of the Pride International Safety Management System (SMS) and                   Plans
                local laws and regulations.                                                                             Comment [CS2]: Which ones are
                                                                                                                        they responsible to be compliant to?

            3.2 In preparation for any inspection, the tank or void space shall be opened, ventilated, and
                confirmed to be gas free prior to entry.

            3.3 Each MODU shall have on board at least one copy of the Inspection Grading Criteria for
                the ABS Hull Inspection and Maintenance Program (HIMP) booklet to use as a reference                    Comment [CS3]: Where is the
                during visual tank inspections. For a copy of this booklet, please submit a request in                  document controlled (location)? Is this
                                                                                                                        booklet electronic and is it created by
                writing to eroan@prideinternational.com.                                                                pride? If yes, then we can add it to
                                                                                                                        the QSMS so it can be accessed
            3.4 The coating shall be visually inspected using Table 2 in the Inspection Grading Criteria for
                the ABS Hull Inspection and Maintenance Program (HIMP) as a reference. The condition
                of the tank or void space shall be documented as meeting one of the following:

                     3.4.1    “GOOD” condition when there is only minor coating breakdown on the edge of
                              stiffeners and no more than 10% general coating breakdown,                                Comment [CS4]: How do they
                                                                                                                        assess the percentage? Is there
                                                                                                                        some criteria? Or is it a general
                     3.4.2    “FAIR” condition when there is coating breakdown at the edge of stiffeners and            estimation?
                              weld connections or between 10% and 20% general coating breakdown, or

                     3.4.3    “POOR” condition when there is any hard scale or more than 20% general
                              coating breakdown.

            3.5 The steel plating and structures shall be visually inspected for corrosion using Table 3 and
                Table 4 in the Inspection Grading Criteria for the ABS Hull Inspection and Maintenance
                Program (HIMP) as a reference. The condition of the tank or void space shall be
                documented as meeting one of the following:

                     3.5.1    “GOOD” condition when there is no more than 20% light rusting, no hard scale,             Comment [CS5]: How do they
                              and no pits or grooves,                                                                   assess the percentage? Is there
                                                                                                                        some criteria? Or is it a general
                                                                                                                        estimation?



Uncontrolled When Printed                                                                                 Page 1 of 3

    Steps to reviewing received document prior to formatting and editing:
    1. Review and comment SME's content
    2. Return document to SME for review and answers and additional questions
    3. Receive updated document from SME with satisfactory replies and input
    4. Incorporate approved template organizational structure and styles
    5. Track suggested changes, edits, deletions
    6. Return to SME for approvals and comments
    7. Submit finalized document to QA for final approval.
Manual Title:
                                                             Manual No.:
                                                             Department: Marine Operations
                                                             Procedure: Standard Tank Inspection Procedure for All
                                                             Units
Issue Date             Revision No.        Revision Date     Prepared By          Approved By           Level No.
    Dec 16, 2010                       1     Jan 6, 2011

                     3.5.2    “FAIR” condition when there is 20% or more light rusting, less than 10% hard
                              scale, or pits or grooves with depths less than one-third the original steel
                              thickness, or

                     3.5.3    “POOR” condition when there is 10% or more hard scale or pits or grooves with
                              depths one-third or more the original steel thickness.

            3.6 The tank or void space shall be visually inspected for cleanliness using Table 7 in the
                Inspection Grading Criteria for the ABS Hull Inspection and Maintenance Program (HIMP)
                as a reference. The condition of the tank or void space shall be documented as meeting
                one of the following:

                     3.6.1    “GOOD” condition when there is no more than a light layer of residue and
                              cleaning is not required for visual inspection of the coating and steel,

                     3.6.2    “FAIR” condition when there is loose scale, water, dirt, sediment, or other
                              residues and local cleaning is required for visual inspection of the coating and
                              steel, or

                     3.6.3    “POOR” condition when there is scale, water, dirt, sediment, or other residue
                              that does not give access to the surface and visual inspection of the coating and
                              steel is not possible without specialized cleaning tools or personnel.
                                                                                                                          Comment [CS6]: Will results be
                                                                                                                          documented and where?
            3.7 The tank or void space shall be visually inspected for deformations, cracks, and other
                                                                                                                          Comment [CS7]: Which standards?
                structural damages.                                                                                       The same requirements in this
                                                                                                                          document?
                                                                                                                          Will results be documented and
            3.8 Each access ladder shall be visually inspected to the same standards as the tank or void                  where?
                in which they are located.                                                                                Indicate that you are referencing the
                                                                                                                          standards in sections 3.4, 3.5 and 3.6
            3.9 Each pipe passing through the tank or void shall be visually inspected for coating                        Comment [CS8]: Will results be
                breakdown and corrosion. Each pipe penetration through a water tight boundary and                         documented and where?
                each area of bottom plating under a suction bellmouth, including any wear plating, shall                  Comment [CS9]: Will results be
                be inspected.                                                                                             documented and where?
                                                                                                                          Comment [CS10]: Will results be
                                                                                                                          documented and where?
            3.10 Each deck penetration shall be visually inspected for corrosion.
                                                                                                                          Comment [CS11]: What determines
                                                                                                                          good condition as opposed to fair or
            3.11 Each vent line shall be visually inspected for corrosion and proper labeling. The inner                  poor? In this case is it operable
                 check valve or ball shall be operationally tested to ensure it is in good condition.                     (good) or inoperable (poor)

                                                                                                                          Will results be documented and
            3.12 Each manhole cover shall be visually inspected for corrosion and proper labeling. Each                   where?
                 manhole and associated gaskets, nuts, and bolts shall be visually inspected for corrosion                Revise this term good, I suggest
                                                                                                                          testing for operability or inoperability
                 or wear.
                                                                                                                          Comment [CS12]: What determines
                                                                                                                          good condition as opposed to fair or
            3.13 Each sounding pipe shall be visually inspected for corrosion and operationally tested to                 poor? In this case is it operable
                 ensure that it is clear from obstructions. The area of bottom plating under the opening                  (good) or inoperable (poor)
                 (striker plate) shall be visually inspected to ensure it is in good condition.
                                                                                                                          Will results be documented and
                                                                                                                          where?
            3.14 If a liquid level sensor or alarm is installed, it shall be operationally tested and calibrated.         Comment [CS13]: Will results be
                                                                                                                          documented and where?
Uncontrolled When Printed                                                                                   Page 2 of 3
Manual Title:
                                                          Manual No.:
                                                          Department: Marine Operations
                                                          Procedure: Standard Tank Inspection Procedure for All
                                                          Units
Issue Date             Revision No.       Revision Date   Prepared By          Approved By           Level No.
    Dec 16, 2010                      1     Jan 6, 2011

            3.15 Each overboard discharge valve shall be visually inspected for corrosion and operationally
                 tested if practical.                                                                                  Comment [CS14]: Will results be
                                                                                                                       documented and where?

            3.16 Each sacrificial anode shall be visually inspected to ensure at least 40% of the original             They have the option to not test
                 anode material remains in place. Each anode with less than 40% of its original material               operationally. Minimum they must
                                                                                                                       visually inspect?
                 remaining shall be replaced. If the depletion percentage of the anode cannot be                       Consider rewording. As it is currently
                 determined, it shall be replaced.                                                                     stated, you are communicating that
                                                                                                                       the responsible person has the option
                                                                                                                       of performing this requirement.
            3.17 For jack-ups, the drain plug shall be removed, visually inspected for corrosion,                      Please indicate if they can not
                 operationally tested to ensure it is in good condition, and repaired as necessary. Prior to           perform this action then what action
                 completing this procedure, it shall be confirmed that the drain plug is reattached, properly          are they required to perform. Should
                                                                                                                       they have divers go and inspect?
                 operating, and placed in its normal operating condition.
                                                                                                                       Comment [CS15]: How do they
                                                                                                                       assess the percentage? Is there
                                                                                                                       some criteria? Or is it a general
                                                                                                                       estimation?

                                                                                                                       For technical audit purposes, how will
                                                                                                                       one determine 40%? Is there criteria
                                                                                                                       or is it a guess? How will they
                                                                                                                       determine when there is 40 or 45%
                                                                                                                       remaining. I suggest: stating that an
                                                                                                                       anode will be replaced when more
                                                                                                                       than half of the material has
                                                                                                                       deteriorated.

                                                                                                                       Will results be documented and
                                                                                                                       where?
                                                                                                                       Comment [CS16]: Will results be
                                                                                                                       documented and where?




Uncontrolled When Printed                                                                                Page 3 of 3
EXAMPLE OF SPECIFICATION PROCEDURE W/STRUCTURED DOCUMENT ORGANIZATION
AND STYLES
                                                                   Manual Title:       xxxxxxxxxxxx

                                                                   Manual No.:         xxxxxxxxxxx

                                                                   Department:         Asset Management & Engineering

                                                                   Specification:      xxxxx-Drill Pipe Purchase
                                                                                       5” OD, 19.50 ppf, S135, API NC50
                                                                                       (6⅝” OD x 2¾” ID)

        Issue Date        Revision No.          Revision Date      Prepared By           Approved By          Level No.
        01 Mar 2011       0                                                                                   2



    1.0      PURPOSE
    The Drill Pipe Purchase 5” OD, 19.50 ppf, S135, API NC50 (6⅝” OD x 2¾” ID) Specification provides the
    requirements for the manufacturing, inspection, testing, and preparation of the drill pipe.

    2.0      SCOPE
    The specification applies to Pride’s fleet operations worldwide.

    3.0      DEFINITIONS AND ACRONYMS
    •        AISI – American Iron and Steel Institute
    •        HWDP – Heavy Weight Drill Pipe
    •        ID – Inner Diameter
    •        OD – Outer Diameter
    •        PCP – Process Control Plan
    •        QA – Quality Assurance

    4.0      RESPONSIBILITIES
    •        Corporate engineer tubular management team – is required to review, maintain, update and
             implement the requirements in this document.
    5.0      DRILL PIPE SPECIFICATIONS
    Drill pipe features and description are listed in the table below.
                      Drill Pipe Feature                                            Descriptions
    Drill Pipe Nominal Diameter                           5-inch Outer Diameter
    Tube Steel Material Grade                             API Spec 5DP, Grade S, 135 ksi min. yield strength
    Total Length – Required Minimum                       See Purchase Order for min. footage length;
    Acceptable Footage Tolerance                          Plus up to 3% maximum overage in total length.
    Drill Pipe Joint Nominal Length, or Range             31 ft, Range 2
    Acceptable Length Variance                            30.5 ft minimum length, 31.5 ft maximum length
                                                          19.50 lbs per foot, 0.362” nominal wall thickness
    Nominal Weight Schedule / Wall Thickness
                                                          Minimum wall thickness is 95.0% of the nominal wall thickness;
    Acceptable Minimum Wall Thickness
                                                          i.e., greater than or equal to 0.344 inch.
    Tool Joint Steel Material                             API Spec 5DP requirements, with 120 ksi minimum yield strength
    Tool Joint Outside Taper at Box / Pin                 18-degree at box end/35-degree at pin end
                                                          API NC50, with approved Re-Facing Benchmarks. (NOV-GPDS X-
    Tool Joint Rotary Shouldered Connection
                                                          Mark, or equivalent)
    Tool joint OD / Tool joint ID                         6.625” OD/2.750” ID
    Acceptable Dimensional Tolerance                      API Spec 5DP for OD & ID dimensional tolerance
    Minimum Tool Joint OD Length                          14” @ box end/11” @ pin end. (API min. + 4 in.)
    Tool Joint Hardfacing Material                        Tuboscope TCS-Titanium or approved equivalent
    Hardfacing Size & Location                            4 inch at Box End only, raised (proud) hardband
    Thread Protectors                                     Drilltec TJP series composite resin material or equivalent
    Internal Plastic Coating                              Tuboscope TK34XT or approved equivalent
    Pride Drill Pipe Serial Numbers                       See Purchase Order for Serial Number Listing
    Uncontrolled When Printed                                                                                   Page 1 of 13
Manual Title:          xxxxxxxxxxxx

                                                                          Manual No.:            xxxxxxxxxxx

                                                                          Department:            Asset Management & Engineering

                                                                          Specification:         xxxxx-Drill Pipe Purchase
                                                                                                 5” OD, 19.50 ppf, S135, API NC50
                                                                                                 (6⅝” OD x 2¾” ID)

    Issue Date           Revision No.             Revision Date           Prepared By               Approved By              Level No.
    01 Mar 2011          0                                                                                                   2



5.1      Plan review and approval
Pride shall receive, and review the manufacturer’s process control plan (PCP) prior to commencing
manufacturing drilling tubulars for Pride. The PCP shall cover all required production processes, inspections,
destructive and non-destructive tests, and relevant technical controls, to be performed by the manufacturer
throughout the manufacturing processes to ensure the product consistency and compliance with the purchase
order requirements. Pre-production meetings between Pride and manufacturing quality assurance (QA) staff
are required to facilitate the information exchange, and to establish an efficient working arrangement between
Pride and the manufacturer to accomplish the purchase order contract compliance.

5.2      Deviation and concessions
All deviations, discrepancies, concessions, and exceptions to this specification or referenced specifications
shall be submitted to Pride in writing for review and approval. No alterations to the requirements shall be
implemented without written approval from Pride.

5.3      Access to manufacturing facilities and surveillance
Pride’s representatives shall have reasonable access to the manufacturing facilities at all times while drilling
tubular specified on the purchase order contract is being manufactured, tested and inspected. The required
tests, inspections, and identified surveillance activities are listed in the tables following:
5.3.1      Required tests for new drill pipes


                                          Table 1 Required tests for new drill pipes

           Tests               Drill Pipe Tube Body                          Tool Joint                            Weld Zone
1     Chemistry            API Spec 5DP requirements             API Spec 5DP requirements
                           Test Frequency: One per heat          Test Frequency: One per heat per lot
                           per lot
2     Tensile Strength     API Spec 5DP requirements             Per API Spec 5DP                        Tensile Yield Strength (see note 2
      (see note 2 &        Minimum 135 –165 ksi yield            Minimum 120-165 ksi yield strength      below)
      note 3 below)        strength                              Minimum 145 ksi tensile strength        Test Frequency:
      σy – minimum         Minimum 145 ksi tensile strength      Test Frequency:                         One per lot or every 200 welds,
      yield strength       Test Frequency:                       One pin/heat/lot or 100 pins,           whichever is lower
      σt– minimum          Drill pipes - One per heat per lot,   whichever is lower.
      tensile strength     or one per each 100 joints,           Wherever practicable, One
                           whichever is less                     box/heat/per lot or 100 boxes,
                                                                 whichever is lower.
3     Surface Hardness                                           285 ≤ HBW ≤ 341                         HRC ≤ 37 max.
                                                                 Test Frequency: all tool joints         Test Frequency: all welds
4     Through Wall                                               API Spec 5DP, PSL-3                     Per API Spec 5DP
      Hardness                                                   285≤BHN≤341                             HRC ≤ 37 max.
                                                                 Test Frequency:                         Test Frequency:
                                                                 One pin per heat per lot or 100 pins,   One per lot or every 200 welds,
                                                                 whichever is lower.                     whichever is lower.
                                                                 One box per heat per lot or 100
                                                                 boxes, whichever is lower.



Uncontrolled When Printed                                                                                                      Page 2 of 13
Manual Title:          xxxxxxxxxxxx

                                                                       Manual No.:            xxxxxxxxxxx

                                                                       Department:            Asset Management & Engineering

                                                                       Specification:         xxxxx-Drill Pipe Purchase
                                                                                              5” OD, 19.50 ppf, S135, API NC50
                                                                                              (6⅝” OD x 2¾” ID)

    Issue Date            Revision No.         Revision Date           Prepared By                 Approved By            Level No.
    01 Mar 2011           0                                                                                               2



            Tests               Drill Pipe Tube Body                       Tool Joint                            Weld Zone
5     Charpy V-Notch        API Spec 5DP SR20                API Spec 5DP SR20                         API Spec 5DP SR20 modified.
.     (energy unit: ft-     S135 grade DP, 30/22 @ 14 ±5     120 ksi grade TJ, 30/22 @ 14 ±5           Across weld 30/22 @14 ±5 degF
      lbs)                  degF                             degF                                      Test Frequency:
      (see note 1 &         Test Frequency:                  Test Frequency:                           Same as tensile test
      note 3 below)         Same as tensile test             Same as tensile test
6     Transverse Side                                                                                  All Grades: Per API Spec 5DP
      Bend Test                                                                                        Test Frequency: One (1) per lot
      (see note 3                                                                                      or every 400 welds, whichever is
      below)                                                                                           lower, each test consists of at
                                                                                                       least 2 specimens.


Note 1: The test data 30/22 @ 14 ±5 degF represents a minimum average test value of 30 ft-lbs (41 J), with a
corresponding minimum individual test value of 22 ft-lbs (30 J), out of a total of 3 Charpy V-notch specimens
tested at the 14 ºF, +/-5 ºF (or -10ºC, +/-2.8 ºC). Test specimens referenced herein are full size
10 mm x 10mm unless otherwise specified.
Note 2: Tensile yield strength across weld zone shall be at least 10% higher than pipe body tensile yield
strength; i.e.,(σy-weld x Aw) ≥ 110% x (σy-tube x Atube). Validation of tensile yield strength design by calculation
shall be provided to validate TJ OD & ID design across weld zone.
Note 3: Retests shall be per Specification for Drill Pipe.
5.3.2      Required inspections for new drilling tubular
                                  Table 2 Required inspections for new drilling tubular

                          Components                                       Inspection                               Drill Pipe
1.      Pipe body or Round Stock
a.                                                         Visual                                           Required
b.                                                         EMI (for W.T.≤0.350”)                            Applicable
c.                                                         FLUT (Internal Flaw & Thickness)                 Required
d.                                                         Straightness                                     Required
e.                                                         Dimensional Data (OD, OD tolerance)              Required
2.      Pipe ends & upsets
a.                                                         Visual                                           Required
b.                                                         WMPI End Area                                    Required
c.                                                         Ovality                                          Required
d.                                                         Internal Upset Transition length, Miu            Required
e.                                                         Concentricity                                    Required
3.      Rotary Shoulder Connections (Toll Joints)
a.                                                         Visual                                           Required
b.                                                         WMPI                                             Required


Uncontrolled When Printed                                                                                                    Page 3 of 13
EXAMPLE OF WORD FORM WITH EXPANDING FIELDS

                                                                      Manual Title:   xxxxxxxxxxxx

                                                                      Manual No.:     xxxxxxxxxxx

                                                                      Department:     xxxxxxxxxxxxx

                                                                      Procedure.:     Management of Change Form
    Issue Date            Revision No.          Revision Date         Prepared By          Approved By        Level No.




                                             Management of Change – Part 1
                           For help/explanation of text to be entered, click on text form field and press F1.
    Facility:                                                                                        Date:

                                         Equipment                      People                           Process
    Type of Change
                                         Temporary                      Permanent

    Rig MOC Identifier:

    Change Requester:


    Brief Description of Change




    Justification for the Change




    Identify Risk – People, Process, Equipment




    Proposed Measures to Mitigate Risk




    Basic Steps for Implementation




                                                         Initial Approval
    OIM/Change Manager:                                                                    Date Approved & Sent:

    Rig Performance Manager/Change Approver:                                               Date Reviewed:

    Comments:

    Approved as Submitted:                   Approved with Required Changes:               Cancelled:
 




Uncontrolled When Printed                                                                                          Page 1 of 3
Manual Title:   xxxxxxxxxxxx

                                                                Manual No.:     xxxxxxxxxxx

                                                                Department:     xxxxxxxxxxxxx

                                                                Procedure.:     Management of Change Form
    Issue Date         Revision No.         Revision Date       Prepared By          Approved By        Level No.




                                                            Part 2
                             Do not complete this section until initial base approval received.
    Implementation – To be completed by change requester
    Action                                                                                By who
    1)
    2)
    3)
    4)
    5)
    6)
    7)
    8)
    9)
    10)
    11)
    12)
    13)
    14)
    15)
    16)
    17)
    18)
 

                                                         Approval
    OIM – Change Manager:                                                           Date Approved & Sent:



    QHSE Mgr – Change Verifier:                                                     Date Reviewed:

    Required Discipline Authority:

    Required Discipline Authority:

    Required Discipline Authority:

    Required Discipline Authority:

    Rig Performance Manager – Change Approver:                                      Date Approved:
 



Uncontrolled When Printed                                                                                   Page 2 of 3
Equipment Failure Reporting and Investigation Process

    Anyone                TC                             RAM            RPM / OIM   CAM                   Corporate

     1             2
    Equipment        Begin Evidence
      Failure           Collection
                                                               EXAMPLE OF FLOW PROCESS CREATED IN VISIO
     Identified   (Preservation) Process
                   3
                     Create CM Order
                    in Maximo per 03-
                      05-Maximo-07
                        Procedure
                   4                             5
                      Notify Pride           Notify Regulatory/Class
                    Management Per           Agencies as Required
                    Notification Table        or if Class is Affected



                                                     6
                                                                                                            End
                                           Yes          Perform
                                                     Investigation?
                                                     See Matrix for
                                                       Guidance
                   8
                                                                                                                  No
                   Perform Investigation                    No
                    and Draft Report             7                                                   11
                                                 Send Email to
                                                                                                                           Yes
                                               Equipment Failure                                     Alert Required to
                                               Reports Email on                                            Other
                   9                         Investigation Decision                                        Rigs?
                   Review Investigation
                   with RAM, CAM and
                  RPM/OIM and Develop
                       Action Items           10                                                12
                                              Finalize Report and
                                                                                                Review Summaries with
                                             Summary and Send to
                                                                                                Corporate Technical and
                                               Equipment Failure
                                                                                                 Management Teams
                                                 Reports Email


                                                                                                13
                                                                                          Yes
                                                                                                 Follow Up Required?




                                                                                                14                No

                                                                                                   Send Summary to
                                                                                                 Alerts, Advisories, and
                                                                                                Bulletins Process (Tech-
                                                                                                   03 Appendix C) for
                                                                                                  Distribution/Sharing

                                                                                                15

                                                                                                  Update Action Item
                                                                                                   Tracking System

                                                                                                16

                                                                                                Performance Monitoring
Change Authorization Technical Expertise (CATE) Process
      Original
   (Rig, Shore-based,             Shore-based Ops                                      AME Corp                                 Rig
       Corporate)

    Need identified
      for asset
                                  Rig Asset Manager and rig                CATE administrator assigns to Primary
    modification or
                                    completes CATE form                          Person in Charge (PIC)
      technical
      expertise


                        CATE reviewed by: Rig Asset Mgr, Rig
                                                                            CATE administrator notifies originator
                        Performance Mgr, Country Asset Mgr.
      Originator                                                           and rig asset manager of receipt and of
    submits form to      Unapproved - CATE sent back to                         primary PIC carrying out work
      Rig Asset              originator for revision, or cancelled.
       Manager           Determine if CATE impacts client contract.
                             If yes, Rig Performance Mgr notify
                             customer of proposed changes,
                             impacts, and determine any required               CATE reviewed by primary PIC
                             resolution.
                         Approved - Rig Asset Manager logs CATE
                             submittal and issues rig specific CATE
                             number (# format: RIG-CATE-001).
                                                                                            Yes          Multiple
                                                                             CATE
                                                                                                        disciplines
                                                                           approved?
                                                                                                        required?
                             CATE and supporting documentation                                     No
                                submitted to CATE mailbox



                                                                                       Primary PIC
                                                                      No                                              Yes
                                                                                     completes request



                                                                             CATE review committee reviews
                                                                           submittals; assigns secondary PIC for
                                                                            multi-discipline submittals, approves
                                                                              completed request and verifies
                                                                                      cancelled request

                        Final status is received:
                          Rig Asset Manager coordinates follow-
                                                                           CATE administrator notifies final status
                              up activities.
                                                                           to Originator, Rig Asset Manager, and
                          If Rig Asset Mgr decides not to execute                  Country Asset Manager
                              an approved CATE, the CATE
                              administer will be notified.
                                                                                                                             Equipment
                                                                                                                             modification/
                                                                                                                               change
                                                                                                                            completed; rig
                                                                                                                             notifies Rig
                          Rig Asset Mgr verifies execution of                                                                 Asset Mgr
                             CATE in compliance with defined
                             CATE requirements and completes               CATE administrator submits Close Out
                             close-out section of CATE form and             form and documentations to Primary
                             forwards to CATE administrator.                               PIC
                          Rig Asset Mgr notifies Rig Equipment
                             List Owner of changes made where
                                                                             Primary PIC completes changes to
                             applicable.
                                                                                 O&M, job plans, dwgs, etc.


                                                                                Primary PIC notifies CATE
                                                                           administrator when final documentation
                                                                                         completed


                                                                                        CATE closed
EXAMPLE OF PROCEDURE INCORPORATING SCREEN SHOTS

                                                               Manual Title: Quality Management Manual

                                                               Manual No.: Pride-01-08-AME

                                                               Department: Asset Management & Engineering

                                                               Procedure.: Tech xx Lube Sample Print & Ship Instr.
    Issue Date       Revision No.             Revision Date    Prepared By         Approved By        Level No.




1.0      SAMPLE LUBRICANT PRINT LABEL INSTRUCTIONS

The first day of each month, or as soon as possible thereafter, the rig technical coordinator (TC) shall access
the Pride Oil Analysis webpage to print identifying labels for the lubricant and subsea samples that are
required. Note: Print one set of labels for the bottles, and one set to go on the outside of the second plastic
bag in which the filled sample will be placed.
The labels should be verified by referring to the preventive maintenance requirement that is linked to the
Sampling Routine and Subsea Equipment spreadsheet.
•        Once the sample labels are printed and filled-out, the TC shall provide the labels and clean sample
         bottles to the rig personnel assigned to extract the lubricant or subsea fluid samples.
•        Sample bottles shall be filled to 3/4 capacity with the correct labels affixed to each bottle. A second label
         is placed on the outside of the second bag in case the jar leaks.
•        All completed sample bottles placed in the second new plastic bag and returned to the TC for shipment
         to the lab.
•        The MAXIMO work order must be completed as directed in the job plan.


1.1      Printing Sample Bottle Labels (First Time Users)

1. Ensure the computer used for
   printing labels is attached (cable) to
   the DYMO printer prior to logging in.

2. Navigate to the Lubricant Analysis
   website:
   http://prideinternational.als.com.au/
   and login with your username and
   password. Note: If you do not have
   your login and password, contact
   oilanalysis@prideinternational.com

      Note: Detailed training will be
      available at a later date. Additional
      functions will also be added in the
      future.




Uncontrolled When Printed                                                                                   Page 1 of 13
Manual Title: Quality Management Manual

                                                       Manual No.: Pride-01-08-AME

                                                       Department: Asset Management & Engineering

                                                       Procedure.: Tech xx Lube Sample Print & Ship Instr.
 Issue Date          Revision No.      Revision Date   Prepared By         Approved By        Level No.




3. Setting default printer.
    • It is suggested to set the label
      printer as the default printer when
      printing labels.

    • Typically, the DYMO 450 label
      writer is used with DYMO #30323
      size labels.

    • If there are problems printing the
      labels, email:
      oilanalysis@prideinternational.com
      to send a detailed description of
      the problem.




4. To access online help, press F1 key
   for on-line help and a down-loadable
   PDF help file that explains all the
   functions available on the website.




Uncontrolled When Printed                                                                        Page 2 of 13
Manual Title: Quality Management Manual

                                                         Manual No.: Pride-01-08-AME

                                                         Department: Asset Management & Engineering

                                                         Procedure.: Tech xx Lube Sample Print & Ship Instr.
 Issue Date          Revision No.        Revision Date   Prepared By         Approved By        Level No.




5. Click on Samples from the menu
   bar.




6. Click on Sample Submission from
   the drop down list.




7. A list of all the compartments that
   are in the oil analysis program is
   displayed.
    Note: In the second column
    labeled Compartment Serial No.,
    the scheduled interval for taking
    samples is indicated: Monthly,
    Quarterly, Semi-annually, and
    Annually.




Uncontrolled When Printed                                                                          Page 3 of 13
EXAMPLE OF SCIENTIFIC REPORT FOR THE DEPARTMENT OF ENERGY
Spr Expansion Conceptual Design Report
Chacahoula Site, LA


                     3.0 GEOLOGY OF CHACAHOULA SALT DOME


3.1 REGIONAL GEOLOGY

   Salt domes within the Gulf Coast occur in two regions: a northern belt through northern
Louisiana and Mississippi and a southern belt along the Gulf Coast and offshore. The
Chacahoula salt dome is located within the Coastal Salt Dome Province of Louisiana. In this
area, active sedimentation and subsidence has been occurring since the Mesozoic Era, resulting
in up to 30,000 feet of silt, sand, shale, and evaporites. During the Jurassic and early Cretaceous,
these evaporates were overlain by clastic and carbonate rocks deposited during alternating cycles
of marine transgressions and regressions. During the Cenozoic Era (70 million years to present),
large amounts of sediment were deposited in the Gulf Coast Basin and subsidence continues
under the accumulated weight of the sediment overburden.

   The first movement of the Louann Salt probably occurred in either the late-Jurassic or the
Cretaceous. As the basin subsided, salt movement was probably initiated when the salt was
buried under a sufficiently large amount of sediment. Once salt movement commenced, the salt
would tend to form diapiric structures, such as salt ridges and salt domes where salt was buried
under a sufficiently large amount of sediment. Except around salt domes, regional faulting in the
Gulf Coast generally consists of large-scale, east-west trending, down to the basin (south),
normal faults. These faults generally parallel the Gulf Coast, and since sediment thickness may
increase dramatically on the downthrown side, they are frequently referred to as “growth faults.”
These faults usually are listric and usually have a dip of approximately 45 to 50° in the upper
sections and tend to flatten with depth.

   Chacahoula dome is within the Gulf Coast geosynclines, characterized locally up to 40,000’
of Miocene and younger unconsolidated-to-poorly consolidated sediments. These sediments are
principally composed of sands and shales. The dome is situated just north of the east-west
Miocene age geosynclinial axis and slightly west of the arcuate noth-south trending Mississippi
structural trough.

   A series of normal gravity faults, trending slightly northeastward, control the region’s
subsurface structure. This faulting, attributed to progressive subsidence of the depositional
basin, is roughly parallel to the Gulf Coast geosynclinial axis and is downthrown to the south.




Task 11 - Chacahoula Draft Report_Cris.doc      10
Spr Expansion Conceptual Design Report
Chacahoula Site, LA



3.2 TOP OF SALT

   Because it lies relatively close to the surface, the Chacahoula salt mass is classified as a
shallow dome. Lying within the Texas-Louisiana salt dome belt, it is elliptically shaped
structure with a rather flat top and steep sides. The location and top of salt maps are shown in
Figures 3-1 and 3-2, respectively. Near the top of salt, at an elevation of -3,000’, the east-west
axis is about three miles long; while, at a depth of about -15,000’, the long east-west axis jumps
to about 4.2 miles. The shallowest known salt occurrence was encountered near the center of
Section 72 at a depth of -1,100’ and is an isolated high point. The area enclosed within the -
2,000’ contour is approximately 2 square miles while the area enclosed by the -3,000’ contour
appears to contain a little over 3 square miles. Quality of salt mass is largely unknown at this
time. However, disseminated anhydrite is probably present in amounts of perhaps 3 to 7 percent.
Table 3-1 shows a data sheet of the dome.




                                 Chacahoula Dome




                            Figure 3-1. Chacahoula Salt Dome Location Map

Task 11 - Chacahoula Draft Report_Cris.doc         11
EXAMPLE OF INSTALLATION PROCEDURE W/DRAWINGS

           QUICK CONNECTORS INCORPORATED
 P5000 PENETRATOR INSTALLATION                   PROCEDURE: S-63
 Generic For Flat Leaded Pump Cable              REV. A     PAGE 1 OF 27
 APPROVED:                                       DATE:      04/17/07


1. System Overview




© 2007 - QUICK CONNECTORS INCORPORATED
QUICK CONNECTORS INCORPORATED
 P5000 PENETRATOR INSTALLATION           PROCEDURE: S-63
 Generic For Flat Leaded Pump Cable      REV. A     PAGE 2 OF 27

2. Bottom Seal Installation

    A. Install the tubing
       hanger and landing
       joint into the string.
    B. Remove a Bottom
       Seal Fitting
       (Swagelok) from one
       of the Penetrator
       Assemblies.
    C. Remove the nut from
       the body portion of
       the fitting. Ensure
       that the two ferrules
       are installed correctly,
       as shown.
    D. Wrap Teflon tape on
       the 3/8” NPT pipe
       threads of the fitting.
    E. Apply anti-seize
       compound to the
       straight threads of the
       fitting.
    F. Reinstall the nut onto
       the body portion of
       the fitting.
    G. Starting with the
       middle port, use
       an 11/16” wrench to
       tighten the body
       portion of the Bottom
       Seal Fitting into the
       bottom of the tubing
       hanger.
    H. DO NOT tighten the
       Swagelok nut at this
       time.
    I.   Repeat the above for
         the other 2 fittings.

© 2007 - QUICK CONNECTORS INCORPORATED
QUICK CONNECTORS INCORPORATED
 P5000 PENETRATOR INSTALLATION              PROCEDURE: S-63
 Generic For Flat Leaded Pump Cable         REV. A     PAGE 3 OF 27

3. Penetrator Installation

    A. Push a Penetrator up
         through the tubing hanger
         so that the distance from
         the top of the 3/8”
         Penetrator tube to the top
         of the tubing hanger (at
         the 3/8” NPT ports) is
         exactly X”.
         X” = Gage Distance. This
         distance can vary
         depending on the wellhead
         dimensions. It is provided
         by QCI to allow 1-3/4”
         of Penetrator tubing to protrude
          up above the Tubing
         Head Adaptor after the
         adaptor is tightened to
         the Tubing Head. SEE
         NEXT PROCEDURE
         FOR GAGE DISTANCE
         CALCULATION.
         The 3/8” Tube Bending
         Pliers can be used to
         temporarily hold the
         Penetrator in place while
         the Swagelok nut is
         tightened.
    B. Tighten the nut on the
         Bottom Seal fitting 1-1/2
         turns past hand tight. This
         will lock the Penetrator in
         place and seal it. Place a
         mark on the Swagelok Nut
         and body to ensure the
         correct number of turns.
    C. Repeat this procedure for
         the remaining Penetrators.




© 2007 - QUICK CONNECTORS INCORPORATED
EXAMPLE OF HS&E POLICY PROCEDURE
PB ESS, INC.                                                        Health Safety & Environmental Manual
Title:                                                                                    Section             SP 6.02
                                                                                          Revision               02.1

Abrasive Wheels                                                                           Page             Page 1 of 4
                                                                                          Effective Date     02/16/07
                                                                                          Supersedes         11/01/02




1.0      STORAGE AND HANDLING
         A. Immediately after unpacking, all abrasive wheels shall be closely inspected to ensure they
            have not been damaged during shipping or handling. If there is visible damage to the
            shipping container, special care must be taken in inspection of wheels.
         B. Prior to storage, each wheel shall be given the “ring test”. For this test, small wheels may
            be supported on the mounting hole by a pin or one finger, and tapped lightly with a
            nonmetallic instrument (screwdriver handle, etc.) at a point approximately 45° to either
            side of the vertical centerline of the wheel and one to two inches from the outer edge.
            Large wheels may be stood upright on a clean, hard floor for this test. Wheels must be
            dry, clean, and free of sawdust of packing material for this test. A “dead” sound indicates
            a crack or damage to the wheel and it shall not be stored for use.
         C. Wheels shall be stored in a dry area where they are not subjected to extreme temperature
            changes. Storage rack or area shall be protected from excessive vibration or possibility of
            physical damage to wheels.
         D. Wheels shall be stored in racks, bins, or drawers in an orderly and safe manner facilitating
            wheel selection with minimum handling.
         E. Straight or tapered wheels of appreciable thickness shall be stored on edge in racks; two-
            point support shall be provided to prevent rolling. Frequent partitions allow wheels to be
            withdrawn without causing tipping of others in rack.
         F. Thick, organic bonded (cutting-off) wheels shall be laid flat on a flat, horizontal surface to
            prevent warping. No separating material shall be placed between stacked thin wheels.
         G. Large wheels may be stacked on a horizontal surface with cushioning material between
            wheels.
         H. Small cup wheels and special shapes may be stored in containers or bins.
         I.   Great care shall be used in handling wheels to prevent damage. The following rules shall
              always be followed:
              i.   Handle wheels carefully to prevent dropping, bumping, or exposure to moisture.
              ii. No wheel shall be rolled hoop-fashion.
              iii. Use trucks or other mechanical means to transport wheels too large for manual
                   handling.

2.0      INSTALLATION
         A. All abrasive wheels shall be closely inspected and given ring test immediately prior to
            mounting to insure freedom from cracks, or damage in storage and handling.
         B. The rated operating speed of wheel shall be checked before mounting and must be equal to
            or exceed to spindle speed of machine. Diameter of wheel shall not exceed that
            recommended by machine manufacturer.




ISSUED BY:                                                         President, PB Energy Storage Services, Inc.
               11757 Katy Freeway, Suite 600   Houston, TX 77079   Ph: 281.496.5590   Fax: 281.589.5865
PB ESS, INC.                                                       Health Safety & Environmental Manual
Title:                                                                                   Section             SP 6.02
                                                                                         Revision               02.1

Abrasive Wheels                                                                          Page             Page 2 of 4
                                                                                         Effective Date     02/16/07
                                                                                         Supersedes         11/01/02



         C. Wheel shall fit easily on spindle; spindle diameter shall not be more then .002” under
            standard size. This easy fit assures safety clearance under operating conditions. If a
            bushing is used, it shall not exceed width of wheel and shall not contact flanges.
         D. Surface contacts of wheels, wheel blotters, and required flanges shall be flat and free of
            foreign matter.
         E. Required blotters shall cover entire area of wheel flanges; blotter thickness should not
            exceed .025”.
         F. Wheels shall be mounted between flanges, which shall not be less than one-third the
            diameter of the wheel.
              EXCEPTIONS: “Mounted wheels, portable wheels with threaded inserts or projecting
              studs, abrasive discs (inserted nut or washer, projecting stud type), plate mounted wheels,
              cylinder, cup or segmental wheels that are mounted in chucks, and special wheels using
              adapters instead of flanges).
         G. Flanges shall be of appropriate material (safety flanges of steel, other flanges of cast iron,
            steel or other material of equal or greater strength and rigidity), dimensionally accurate, of
            same diameter with equal bearing surface.
         H. Spindle and nut on single and nut mountings shall be tightened only sufficiently to drive
            the wheel and prevent slippage. Multiple screw flanges shall be tightened uniformly in a
            criss-cross manner to 15-20 foot-pounds to insure even distribution of pressure over
            flanged surfaces.
         I.   Bench and pedestal mounted wheels shall have:
              a. Machine secured to bench or floor.
              b. Tool rest adjusted within 1/8” of wheel.
              c. Tongue adjusted within 1/4” of wheel.
              d. Substantial guard that exposes no more than 90° of edge and side of wheel. (Guards on
                 wire wheels shall expose no more than 180° of work surface.)
              e. Frame grounded either through 3-wire grounded cord or external grounding.
         J.   Portable grinding wheels:
              a. Cup-type grinder shall be equipped with guard that encloses wheel sides to 1/3 of
                 wheel thickness.
              b. Right-angle or vertical grinders shall be equipped with a guard giving a maximum of
                 180° of wheel exposure, and located between operator and wheel during work.
              c. Other types of portable grinders shall have guard-limiting exposure on periphery and
                 sides of wheel to 180° with top half always enclosed.
              d. Small pencil grinders with factory-mounted wheels are exempt from the above.




ISSUED BY:                                                        President, PB Energy Storage Services, Inc.
              11757 Katy Freeway, Suite 600   Houston, TX 77079   Ph: 281.496.5590   Fax: 281.589.5865

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Technical Writing Examples

  • 1. Technical Writing Examples* Of Cris Sleightholm *The examples are not in their entirety, merely a few pages of each.
  • 2. Manual Title: Manual No.: Department: Marine Operations Procedure: Standard Tank Inspection Procedure for All Units Issue Date Revision No. Revision Date Prepared By Approved By Level No. Dec 16, 2010 1 Jan 6, 2011 1.0 PURPOSE This procedure identifies the standard methodology to which each Pride International operated Mobile Offshore Drilling Unit (MODU) shall be held when conducting inspection of tanks or void spaces. 2.0 SCOPE This procedure addresses only the visual inspection requirements for each tank and void space. This plan does not address non-destructive testing like hull thickness measurements. The requirements for hull thickness measurements are addressed in Pride International’s Standard Ultrasonic Testing Thickness Measurement Procedure. Comment [CS1]: Where will 3.4, 3.5 and 3.6 be documented? 3.0 GENERAL REQUIREMENTS Please indicate that you would like all 3.1 The requirements addressed in this plan shall be carried out in compliance with the items documented in Maximo Job applicable requirements of the Pride International Safety Management System (SMS) and Plans local laws and regulations. Comment [CS2]: Which ones are they responsible to be compliant to? 3.2 In preparation for any inspection, the tank or void space shall be opened, ventilated, and confirmed to be gas free prior to entry. 3.3 Each MODU shall have on board at least one copy of the Inspection Grading Criteria for the ABS Hull Inspection and Maintenance Program (HIMP) booklet to use as a reference Comment [CS3]: Where is the during visual tank inspections. For a copy of this booklet, please submit a request in document controlled (location)? Is this booklet electronic and is it created by writing to eroan@prideinternational.com. pride? If yes, then we can add it to the QSMS so it can be accessed 3.4 The coating shall be visually inspected using Table 2 in the Inspection Grading Criteria for the ABS Hull Inspection and Maintenance Program (HIMP) as a reference. The condition of the tank or void space shall be documented as meeting one of the following: 3.4.1 “GOOD” condition when there is only minor coating breakdown on the edge of stiffeners and no more than 10% general coating breakdown, Comment [CS4]: How do they assess the percentage? Is there some criteria? Or is it a general 3.4.2 “FAIR” condition when there is coating breakdown at the edge of stiffeners and estimation? weld connections or between 10% and 20% general coating breakdown, or 3.4.3 “POOR” condition when there is any hard scale or more than 20% general coating breakdown. 3.5 The steel plating and structures shall be visually inspected for corrosion using Table 3 and Table 4 in the Inspection Grading Criteria for the ABS Hull Inspection and Maintenance Program (HIMP) as a reference. The condition of the tank or void space shall be documented as meeting one of the following: 3.5.1 “GOOD” condition when there is no more than 20% light rusting, no hard scale, Comment [CS5]: How do they and no pits or grooves, assess the percentage? Is there some criteria? Or is it a general estimation? Uncontrolled When Printed Page 1 of 3 Steps to reviewing received document prior to formatting and editing: 1. Review and comment SME's content 2. Return document to SME for review and answers and additional questions 3. Receive updated document from SME with satisfactory replies and input 4. Incorporate approved template organizational structure and styles 5. Track suggested changes, edits, deletions 6. Return to SME for approvals and comments 7. Submit finalized document to QA for final approval.
  • 3. Manual Title: Manual No.: Department: Marine Operations Procedure: Standard Tank Inspection Procedure for All Units Issue Date Revision No. Revision Date Prepared By Approved By Level No. Dec 16, 2010 1 Jan 6, 2011 3.5.2 “FAIR” condition when there is 20% or more light rusting, less than 10% hard scale, or pits or grooves with depths less than one-third the original steel thickness, or 3.5.3 “POOR” condition when there is 10% or more hard scale or pits or grooves with depths one-third or more the original steel thickness. 3.6 The tank or void space shall be visually inspected for cleanliness using Table 7 in the Inspection Grading Criteria for the ABS Hull Inspection and Maintenance Program (HIMP) as a reference. The condition of the tank or void space shall be documented as meeting one of the following: 3.6.1 “GOOD” condition when there is no more than a light layer of residue and cleaning is not required for visual inspection of the coating and steel, 3.6.2 “FAIR” condition when there is loose scale, water, dirt, sediment, or other residues and local cleaning is required for visual inspection of the coating and steel, or 3.6.3 “POOR” condition when there is scale, water, dirt, sediment, or other residue that does not give access to the surface and visual inspection of the coating and steel is not possible without specialized cleaning tools or personnel. Comment [CS6]: Will results be documented and where? 3.7 The tank or void space shall be visually inspected for deformations, cracks, and other Comment [CS7]: Which standards? structural damages. The same requirements in this document? Will results be documented and 3.8 Each access ladder shall be visually inspected to the same standards as the tank or void where? in which they are located. Indicate that you are referencing the standards in sections 3.4, 3.5 and 3.6 3.9 Each pipe passing through the tank or void shall be visually inspected for coating Comment [CS8]: Will results be breakdown and corrosion. Each pipe penetration through a water tight boundary and documented and where? each area of bottom plating under a suction bellmouth, including any wear plating, shall Comment [CS9]: Will results be be inspected. documented and where? Comment [CS10]: Will results be documented and where? 3.10 Each deck penetration shall be visually inspected for corrosion. Comment [CS11]: What determines good condition as opposed to fair or 3.11 Each vent line shall be visually inspected for corrosion and proper labeling. The inner poor? In this case is it operable check valve or ball shall be operationally tested to ensure it is in good condition. (good) or inoperable (poor) Will results be documented and 3.12 Each manhole cover shall be visually inspected for corrosion and proper labeling. Each where? manhole and associated gaskets, nuts, and bolts shall be visually inspected for corrosion Revise this term good, I suggest testing for operability or inoperability or wear. Comment [CS12]: What determines good condition as opposed to fair or 3.13 Each sounding pipe shall be visually inspected for corrosion and operationally tested to poor? In this case is it operable ensure that it is clear from obstructions. The area of bottom plating under the opening (good) or inoperable (poor) (striker plate) shall be visually inspected to ensure it is in good condition. Will results be documented and where? 3.14 If a liquid level sensor or alarm is installed, it shall be operationally tested and calibrated. Comment [CS13]: Will results be documented and where? Uncontrolled When Printed Page 2 of 3
  • 4. Manual Title: Manual No.: Department: Marine Operations Procedure: Standard Tank Inspection Procedure for All Units Issue Date Revision No. Revision Date Prepared By Approved By Level No. Dec 16, 2010 1 Jan 6, 2011 3.15 Each overboard discharge valve shall be visually inspected for corrosion and operationally tested if practical. Comment [CS14]: Will results be documented and where? 3.16 Each sacrificial anode shall be visually inspected to ensure at least 40% of the original They have the option to not test anode material remains in place. Each anode with less than 40% of its original material operationally. Minimum they must visually inspect? remaining shall be replaced. If the depletion percentage of the anode cannot be Consider rewording. As it is currently determined, it shall be replaced. stated, you are communicating that the responsible person has the option of performing this requirement. 3.17 For jack-ups, the drain plug shall be removed, visually inspected for corrosion, Please indicate if they can not operationally tested to ensure it is in good condition, and repaired as necessary. Prior to perform this action then what action completing this procedure, it shall be confirmed that the drain plug is reattached, properly are they required to perform. Should they have divers go and inspect? operating, and placed in its normal operating condition. Comment [CS15]: How do they assess the percentage? Is there some criteria? Or is it a general estimation? For technical audit purposes, how will one determine 40%? Is there criteria or is it a guess? How will they determine when there is 40 or 45% remaining. I suggest: stating that an anode will be replaced when more than half of the material has deteriorated. Will results be documented and where? Comment [CS16]: Will results be documented and where? Uncontrolled When Printed Page 3 of 3
  • 5. EXAMPLE OF SPECIFICATION PROCEDURE W/STRUCTURED DOCUMENT ORGANIZATION AND STYLES Manual Title: xxxxxxxxxxxx Manual No.: xxxxxxxxxxx Department: Asset Management & Engineering Specification: xxxxx-Drill Pipe Purchase 5” OD, 19.50 ppf, S135, API NC50 (6⅝” OD x 2¾” ID) Issue Date Revision No. Revision Date Prepared By Approved By Level No. 01 Mar 2011 0 2 1.0 PURPOSE The Drill Pipe Purchase 5” OD, 19.50 ppf, S135, API NC50 (6⅝” OD x 2¾” ID) Specification provides the requirements for the manufacturing, inspection, testing, and preparation of the drill pipe. 2.0 SCOPE The specification applies to Pride’s fleet operations worldwide. 3.0 DEFINITIONS AND ACRONYMS • AISI – American Iron and Steel Institute • HWDP – Heavy Weight Drill Pipe • ID – Inner Diameter • OD – Outer Diameter • PCP – Process Control Plan • QA – Quality Assurance 4.0 RESPONSIBILITIES • Corporate engineer tubular management team – is required to review, maintain, update and implement the requirements in this document. 5.0 DRILL PIPE SPECIFICATIONS Drill pipe features and description are listed in the table below. Drill Pipe Feature Descriptions Drill Pipe Nominal Diameter 5-inch Outer Diameter Tube Steel Material Grade API Spec 5DP, Grade S, 135 ksi min. yield strength Total Length – Required Minimum See Purchase Order for min. footage length; Acceptable Footage Tolerance Plus up to 3% maximum overage in total length. Drill Pipe Joint Nominal Length, or Range 31 ft, Range 2 Acceptable Length Variance 30.5 ft minimum length, 31.5 ft maximum length 19.50 lbs per foot, 0.362” nominal wall thickness Nominal Weight Schedule / Wall Thickness Minimum wall thickness is 95.0% of the nominal wall thickness; Acceptable Minimum Wall Thickness i.e., greater than or equal to 0.344 inch. Tool Joint Steel Material API Spec 5DP requirements, with 120 ksi minimum yield strength Tool Joint Outside Taper at Box / Pin 18-degree at box end/35-degree at pin end API NC50, with approved Re-Facing Benchmarks. (NOV-GPDS X- Tool Joint Rotary Shouldered Connection Mark, or equivalent) Tool joint OD / Tool joint ID 6.625” OD/2.750” ID Acceptable Dimensional Tolerance API Spec 5DP for OD & ID dimensional tolerance Minimum Tool Joint OD Length 14” @ box end/11” @ pin end. (API min. + 4 in.) Tool Joint Hardfacing Material Tuboscope TCS-Titanium or approved equivalent Hardfacing Size & Location 4 inch at Box End only, raised (proud) hardband Thread Protectors Drilltec TJP series composite resin material or equivalent Internal Plastic Coating Tuboscope TK34XT or approved equivalent Pride Drill Pipe Serial Numbers See Purchase Order for Serial Number Listing Uncontrolled When Printed Page 1 of 13
  • 6. Manual Title: xxxxxxxxxxxx Manual No.: xxxxxxxxxxx Department: Asset Management & Engineering Specification: xxxxx-Drill Pipe Purchase 5” OD, 19.50 ppf, S135, API NC50 (6⅝” OD x 2¾” ID) Issue Date Revision No. Revision Date Prepared By Approved By Level No. 01 Mar 2011 0 2 5.1 Plan review and approval Pride shall receive, and review the manufacturer’s process control plan (PCP) prior to commencing manufacturing drilling tubulars for Pride. The PCP shall cover all required production processes, inspections, destructive and non-destructive tests, and relevant technical controls, to be performed by the manufacturer throughout the manufacturing processes to ensure the product consistency and compliance with the purchase order requirements. Pre-production meetings between Pride and manufacturing quality assurance (QA) staff are required to facilitate the information exchange, and to establish an efficient working arrangement between Pride and the manufacturer to accomplish the purchase order contract compliance. 5.2 Deviation and concessions All deviations, discrepancies, concessions, and exceptions to this specification or referenced specifications shall be submitted to Pride in writing for review and approval. No alterations to the requirements shall be implemented without written approval from Pride. 5.3 Access to manufacturing facilities and surveillance Pride’s representatives shall have reasonable access to the manufacturing facilities at all times while drilling tubular specified on the purchase order contract is being manufactured, tested and inspected. The required tests, inspections, and identified surveillance activities are listed in the tables following: 5.3.1 Required tests for new drill pipes Table 1 Required tests for new drill pipes Tests Drill Pipe Tube Body Tool Joint Weld Zone 1 Chemistry API Spec 5DP requirements API Spec 5DP requirements Test Frequency: One per heat Test Frequency: One per heat per lot per lot 2 Tensile Strength API Spec 5DP requirements Per API Spec 5DP Tensile Yield Strength (see note 2 (see note 2 & Minimum 135 –165 ksi yield Minimum 120-165 ksi yield strength below) note 3 below) strength Minimum 145 ksi tensile strength Test Frequency: σy – minimum Minimum 145 ksi tensile strength Test Frequency: One per lot or every 200 welds, yield strength Test Frequency: One pin/heat/lot or 100 pins, whichever is lower σt– minimum Drill pipes - One per heat per lot, whichever is lower. tensile strength or one per each 100 joints, Wherever practicable, One whichever is less box/heat/per lot or 100 boxes, whichever is lower. 3 Surface Hardness 285 ≤ HBW ≤ 341 HRC ≤ 37 max. Test Frequency: all tool joints Test Frequency: all welds 4 Through Wall API Spec 5DP, PSL-3 Per API Spec 5DP Hardness 285≤BHN≤341 HRC ≤ 37 max. Test Frequency: Test Frequency: One pin per heat per lot or 100 pins, One per lot or every 200 welds, whichever is lower. whichever is lower. One box per heat per lot or 100 boxes, whichever is lower. Uncontrolled When Printed Page 2 of 13
  • 7. Manual Title: xxxxxxxxxxxx Manual No.: xxxxxxxxxxx Department: Asset Management & Engineering Specification: xxxxx-Drill Pipe Purchase 5” OD, 19.50 ppf, S135, API NC50 (6⅝” OD x 2¾” ID) Issue Date Revision No. Revision Date Prepared By Approved By Level No. 01 Mar 2011 0 2 Tests Drill Pipe Tube Body Tool Joint Weld Zone 5 Charpy V-Notch API Spec 5DP SR20 API Spec 5DP SR20 API Spec 5DP SR20 modified. . (energy unit: ft- S135 grade DP, 30/22 @ 14 ±5 120 ksi grade TJ, 30/22 @ 14 ±5 Across weld 30/22 @14 ±5 degF lbs) degF degF Test Frequency: (see note 1 & Test Frequency: Test Frequency: Same as tensile test note 3 below) Same as tensile test Same as tensile test 6 Transverse Side All Grades: Per API Spec 5DP Bend Test Test Frequency: One (1) per lot (see note 3 or every 400 welds, whichever is below) lower, each test consists of at least 2 specimens. Note 1: The test data 30/22 @ 14 ±5 degF represents a minimum average test value of 30 ft-lbs (41 J), with a corresponding minimum individual test value of 22 ft-lbs (30 J), out of a total of 3 Charpy V-notch specimens tested at the 14 ºF, +/-5 ºF (or -10ºC, +/-2.8 ºC). Test specimens referenced herein are full size 10 mm x 10mm unless otherwise specified. Note 2: Tensile yield strength across weld zone shall be at least 10% higher than pipe body tensile yield strength; i.e.,(σy-weld x Aw) ≥ 110% x (σy-tube x Atube). Validation of tensile yield strength design by calculation shall be provided to validate TJ OD & ID design across weld zone. Note 3: Retests shall be per Specification for Drill Pipe. 5.3.2 Required inspections for new drilling tubular Table 2 Required inspections for new drilling tubular Components Inspection Drill Pipe 1. Pipe body or Round Stock a. Visual Required b. EMI (for W.T.≤0.350”) Applicable c. FLUT (Internal Flaw & Thickness) Required d. Straightness Required e. Dimensional Data (OD, OD tolerance) Required 2. Pipe ends & upsets a. Visual Required b. WMPI End Area Required c. Ovality Required d. Internal Upset Transition length, Miu Required e. Concentricity Required 3. Rotary Shoulder Connections (Toll Joints) a. Visual Required b. WMPI Required Uncontrolled When Printed Page 3 of 13
  • 8. EXAMPLE OF WORD FORM WITH EXPANDING FIELDS Manual Title: xxxxxxxxxxxx Manual No.: xxxxxxxxxxx Department: xxxxxxxxxxxxx Procedure.: Management of Change Form Issue Date Revision No. Revision Date Prepared By Approved By Level No. Management of Change – Part 1 For help/explanation of text to be entered, click on text form field and press F1. Facility: Date: Equipment People Process Type of Change Temporary Permanent Rig MOC Identifier: Change Requester: Brief Description of Change Justification for the Change Identify Risk – People, Process, Equipment Proposed Measures to Mitigate Risk Basic Steps for Implementation Initial Approval OIM/Change Manager: Date Approved & Sent: Rig Performance Manager/Change Approver: Date Reviewed: Comments: Approved as Submitted: Approved with Required Changes: Cancelled:   Uncontrolled When Printed Page 1 of 3
  • 9. Manual Title: xxxxxxxxxxxx Manual No.: xxxxxxxxxxx Department: xxxxxxxxxxxxx Procedure.: Management of Change Form Issue Date Revision No. Revision Date Prepared By Approved By Level No. Part 2 Do not complete this section until initial base approval received. Implementation – To be completed by change requester Action By who 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18)   Approval OIM – Change Manager: Date Approved & Sent: QHSE Mgr – Change Verifier: Date Reviewed: Required Discipline Authority: Required Discipline Authority: Required Discipline Authority: Required Discipline Authority: Rig Performance Manager – Change Approver: Date Approved:   Uncontrolled When Printed Page 2 of 3
  • 10. Equipment Failure Reporting and Investigation Process Anyone TC RAM RPM / OIM CAM Corporate 1 2 Equipment Begin Evidence Failure Collection EXAMPLE OF FLOW PROCESS CREATED IN VISIO Identified (Preservation) Process 3 Create CM Order in Maximo per 03- 05-Maximo-07 Procedure 4 5 Notify Pride Notify Regulatory/Class Management Per Agencies as Required Notification Table or if Class is Affected 6 End Yes Perform Investigation? See Matrix for Guidance 8 No Perform Investigation No and Draft Report 7 11 Send Email to Yes Equipment Failure Alert Required to Reports Email on Other 9 Investigation Decision Rigs? Review Investigation with RAM, CAM and RPM/OIM and Develop Action Items 10 12 Finalize Report and Review Summaries with Summary and Send to Corporate Technical and Equipment Failure Management Teams Reports Email 13 Yes Follow Up Required? 14 No Send Summary to Alerts, Advisories, and Bulletins Process (Tech- 03 Appendix C) for Distribution/Sharing 15 Update Action Item Tracking System 16 Performance Monitoring
  • 11. Change Authorization Technical Expertise (CATE) Process Original (Rig, Shore-based, Shore-based Ops AME Corp Rig Corporate) Need identified for asset Rig Asset Manager and rig CATE administrator assigns to Primary modification or completes CATE form Person in Charge (PIC) technical expertise CATE reviewed by: Rig Asset Mgr, Rig CATE administrator notifies originator Performance Mgr, Country Asset Mgr. Originator and rig asset manager of receipt and of submits form to Unapproved - CATE sent back to primary PIC carrying out work Rig Asset originator for revision, or cancelled. Manager Determine if CATE impacts client contract. If yes, Rig Performance Mgr notify customer of proposed changes, impacts, and determine any required CATE reviewed by primary PIC resolution. Approved - Rig Asset Manager logs CATE submittal and issues rig specific CATE number (# format: RIG-CATE-001). Yes Multiple CATE disciplines approved? required? CATE and supporting documentation No submitted to CATE mailbox Primary PIC No Yes completes request CATE review committee reviews submittals; assigns secondary PIC for multi-discipline submittals, approves completed request and verifies cancelled request Final status is received: Rig Asset Manager coordinates follow- CATE administrator notifies final status up activities. to Originator, Rig Asset Manager, and If Rig Asset Mgr decides not to execute Country Asset Manager an approved CATE, the CATE administer will be notified. Equipment modification/ change completed; rig notifies Rig Rig Asset Mgr verifies execution of Asset Mgr CATE in compliance with defined CATE requirements and completes CATE administrator submits Close Out close-out section of CATE form and form and documentations to Primary forwards to CATE administrator. PIC Rig Asset Mgr notifies Rig Equipment List Owner of changes made where Primary PIC completes changes to applicable. O&M, job plans, dwgs, etc. Primary PIC notifies CATE administrator when final documentation completed CATE closed
  • 12. EXAMPLE OF PROCEDURE INCORPORATING SCREEN SHOTS Manual Title: Quality Management Manual Manual No.: Pride-01-08-AME Department: Asset Management & Engineering Procedure.: Tech xx Lube Sample Print & Ship Instr. Issue Date Revision No. Revision Date Prepared By Approved By Level No. 1.0 SAMPLE LUBRICANT PRINT LABEL INSTRUCTIONS The first day of each month, or as soon as possible thereafter, the rig technical coordinator (TC) shall access the Pride Oil Analysis webpage to print identifying labels for the lubricant and subsea samples that are required. Note: Print one set of labels for the bottles, and one set to go on the outside of the second plastic bag in which the filled sample will be placed. The labels should be verified by referring to the preventive maintenance requirement that is linked to the Sampling Routine and Subsea Equipment spreadsheet. • Once the sample labels are printed and filled-out, the TC shall provide the labels and clean sample bottles to the rig personnel assigned to extract the lubricant or subsea fluid samples. • Sample bottles shall be filled to 3/4 capacity with the correct labels affixed to each bottle. A second label is placed on the outside of the second bag in case the jar leaks. • All completed sample bottles placed in the second new plastic bag and returned to the TC for shipment to the lab. • The MAXIMO work order must be completed as directed in the job plan. 1.1 Printing Sample Bottle Labels (First Time Users) 1. Ensure the computer used for printing labels is attached (cable) to the DYMO printer prior to logging in. 2. Navigate to the Lubricant Analysis website: http://prideinternational.als.com.au/ and login with your username and password. Note: If you do not have your login and password, contact oilanalysis@prideinternational.com Note: Detailed training will be available at a later date. Additional functions will also be added in the future. Uncontrolled When Printed Page 1 of 13
  • 13. Manual Title: Quality Management Manual Manual No.: Pride-01-08-AME Department: Asset Management & Engineering Procedure.: Tech xx Lube Sample Print & Ship Instr. Issue Date Revision No. Revision Date Prepared By Approved By Level No. 3. Setting default printer. • It is suggested to set the label printer as the default printer when printing labels. • Typically, the DYMO 450 label writer is used with DYMO #30323 size labels. • If there are problems printing the labels, email: oilanalysis@prideinternational.com to send a detailed description of the problem. 4. To access online help, press F1 key for on-line help and a down-loadable PDF help file that explains all the functions available on the website. Uncontrolled When Printed Page 2 of 13
  • 14. Manual Title: Quality Management Manual Manual No.: Pride-01-08-AME Department: Asset Management & Engineering Procedure.: Tech xx Lube Sample Print & Ship Instr. Issue Date Revision No. Revision Date Prepared By Approved By Level No. 5. Click on Samples from the menu bar. 6. Click on Sample Submission from the drop down list. 7. A list of all the compartments that are in the oil analysis program is displayed. Note: In the second column labeled Compartment Serial No., the scheduled interval for taking samples is indicated: Monthly, Quarterly, Semi-annually, and Annually. Uncontrolled When Printed Page 3 of 13
  • 15. EXAMPLE OF SCIENTIFIC REPORT FOR THE DEPARTMENT OF ENERGY Spr Expansion Conceptual Design Report Chacahoula Site, LA 3.0 GEOLOGY OF CHACAHOULA SALT DOME 3.1 REGIONAL GEOLOGY Salt domes within the Gulf Coast occur in two regions: a northern belt through northern Louisiana and Mississippi and a southern belt along the Gulf Coast and offshore. The Chacahoula salt dome is located within the Coastal Salt Dome Province of Louisiana. In this area, active sedimentation and subsidence has been occurring since the Mesozoic Era, resulting in up to 30,000 feet of silt, sand, shale, and evaporites. During the Jurassic and early Cretaceous, these evaporates were overlain by clastic and carbonate rocks deposited during alternating cycles of marine transgressions and regressions. During the Cenozoic Era (70 million years to present), large amounts of sediment were deposited in the Gulf Coast Basin and subsidence continues under the accumulated weight of the sediment overburden. The first movement of the Louann Salt probably occurred in either the late-Jurassic or the Cretaceous. As the basin subsided, salt movement was probably initiated when the salt was buried under a sufficiently large amount of sediment. Once salt movement commenced, the salt would tend to form diapiric structures, such as salt ridges and salt domes where salt was buried under a sufficiently large amount of sediment. Except around salt domes, regional faulting in the Gulf Coast generally consists of large-scale, east-west trending, down to the basin (south), normal faults. These faults generally parallel the Gulf Coast, and since sediment thickness may increase dramatically on the downthrown side, they are frequently referred to as “growth faults.” These faults usually are listric and usually have a dip of approximately 45 to 50° in the upper sections and tend to flatten with depth. Chacahoula dome is within the Gulf Coast geosynclines, characterized locally up to 40,000’ of Miocene and younger unconsolidated-to-poorly consolidated sediments. These sediments are principally composed of sands and shales. The dome is situated just north of the east-west Miocene age geosynclinial axis and slightly west of the arcuate noth-south trending Mississippi structural trough. A series of normal gravity faults, trending slightly northeastward, control the region’s subsurface structure. This faulting, attributed to progressive subsidence of the depositional basin, is roughly parallel to the Gulf Coast geosynclinial axis and is downthrown to the south. Task 11 - Chacahoula Draft Report_Cris.doc 10
  • 16. Spr Expansion Conceptual Design Report Chacahoula Site, LA 3.2 TOP OF SALT Because it lies relatively close to the surface, the Chacahoula salt mass is classified as a shallow dome. Lying within the Texas-Louisiana salt dome belt, it is elliptically shaped structure with a rather flat top and steep sides. The location and top of salt maps are shown in Figures 3-1 and 3-2, respectively. Near the top of salt, at an elevation of -3,000’, the east-west axis is about three miles long; while, at a depth of about -15,000’, the long east-west axis jumps to about 4.2 miles. The shallowest known salt occurrence was encountered near the center of Section 72 at a depth of -1,100’ and is an isolated high point. The area enclosed within the - 2,000’ contour is approximately 2 square miles while the area enclosed by the -3,000’ contour appears to contain a little over 3 square miles. Quality of salt mass is largely unknown at this time. However, disseminated anhydrite is probably present in amounts of perhaps 3 to 7 percent. Table 3-1 shows a data sheet of the dome. Chacahoula Dome Figure 3-1. Chacahoula Salt Dome Location Map Task 11 - Chacahoula Draft Report_Cris.doc 11
  • 17. EXAMPLE OF INSTALLATION PROCEDURE W/DRAWINGS QUICK CONNECTORS INCORPORATED P5000 PENETRATOR INSTALLATION PROCEDURE: S-63 Generic For Flat Leaded Pump Cable REV. A PAGE 1 OF 27 APPROVED: DATE: 04/17/07 1. System Overview © 2007 - QUICK CONNECTORS INCORPORATED
  • 18. QUICK CONNECTORS INCORPORATED P5000 PENETRATOR INSTALLATION PROCEDURE: S-63 Generic For Flat Leaded Pump Cable REV. A PAGE 2 OF 27 2. Bottom Seal Installation A. Install the tubing hanger and landing joint into the string. B. Remove a Bottom Seal Fitting (Swagelok) from one of the Penetrator Assemblies. C. Remove the nut from the body portion of the fitting. Ensure that the two ferrules are installed correctly, as shown. D. Wrap Teflon tape on the 3/8” NPT pipe threads of the fitting. E. Apply anti-seize compound to the straight threads of the fitting. F. Reinstall the nut onto the body portion of the fitting. G. Starting with the middle port, use an 11/16” wrench to tighten the body portion of the Bottom Seal Fitting into the bottom of the tubing hanger. H. DO NOT tighten the Swagelok nut at this time. I. Repeat the above for the other 2 fittings. © 2007 - QUICK CONNECTORS INCORPORATED
  • 19. QUICK CONNECTORS INCORPORATED P5000 PENETRATOR INSTALLATION PROCEDURE: S-63 Generic For Flat Leaded Pump Cable REV. A PAGE 3 OF 27 3. Penetrator Installation A. Push a Penetrator up through the tubing hanger so that the distance from the top of the 3/8” Penetrator tube to the top of the tubing hanger (at the 3/8” NPT ports) is exactly X”. X” = Gage Distance. This distance can vary depending on the wellhead dimensions. It is provided by QCI to allow 1-3/4” of Penetrator tubing to protrude up above the Tubing Head Adaptor after the adaptor is tightened to the Tubing Head. SEE NEXT PROCEDURE FOR GAGE DISTANCE CALCULATION. The 3/8” Tube Bending Pliers can be used to temporarily hold the Penetrator in place while the Swagelok nut is tightened. B. Tighten the nut on the Bottom Seal fitting 1-1/2 turns past hand tight. This will lock the Penetrator in place and seal it. Place a mark on the Swagelok Nut and body to ensure the correct number of turns. C. Repeat this procedure for the remaining Penetrators. © 2007 - QUICK CONNECTORS INCORPORATED
  • 20. EXAMPLE OF HS&E POLICY PROCEDURE PB ESS, INC. Health Safety & Environmental Manual Title: Section SP 6.02 Revision 02.1 Abrasive Wheels Page Page 1 of 4 Effective Date 02/16/07 Supersedes 11/01/02 1.0 STORAGE AND HANDLING A. Immediately after unpacking, all abrasive wheels shall be closely inspected to ensure they have not been damaged during shipping or handling. If there is visible damage to the shipping container, special care must be taken in inspection of wheels. B. Prior to storage, each wheel shall be given the “ring test”. For this test, small wheels may be supported on the mounting hole by a pin or one finger, and tapped lightly with a nonmetallic instrument (screwdriver handle, etc.) at a point approximately 45° to either side of the vertical centerline of the wheel and one to two inches from the outer edge. Large wheels may be stood upright on a clean, hard floor for this test. Wheels must be dry, clean, and free of sawdust of packing material for this test. A “dead” sound indicates a crack or damage to the wheel and it shall not be stored for use. C. Wheels shall be stored in a dry area where they are not subjected to extreme temperature changes. Storage rack or area shall be protected from excessive vibration or possibility of physical damage to wheels. D. Wheels shall be stored in racks, bins, or drawers in an orderly and safe manner facilitating wheel selection with minimum handling. E. Straight or tapered wheels of appreciable thickness shall be stored on edge in racks; two- point support shall be provided to prevent rolling. Frequent partitions allow wheels to be withdrawn without causing tipping of others in rack. F. Thick, organic bonded (cutting-off) wheels shall be laid flat on a flat, horizontal surface to prevent warping. No separating material shall be placed between stacked thin wheels. G. Large wheels may be stacked on a horizontal surface with cushioning material between wheels. H. Small cup wheels and special shapes may be stored in containers or bins. I. Great care shall be used in handling wheels to prevent damage. The following rules shall always be followed: i. Handle wheels carefully to prevent dropping, bumping, or exposure to moisture. ii. No wheel shall be rolled hoop-fashion. iii. Use trucks or other mechanical means to transport wheels too large for manual handling. 2.0 INSTALLATION A. All abrasive wheels shall be closely inspected and given ring test immediately prior to mounting to insure freedom from cracks, or damage in storage and handling. B. The rated operating speed of wheel shall be checked before mounting and must be equal to or exceed to spindle speed of machine. Diameter of wheel shall not exceed that recommended by machine manufacturer. ISSUED BY: President, PB Energy Storage Services, Inc. 11757 Katy Freeway, Suite 600 Houston, TX 77079 Ph: 281.496.5590 Fax: 281.589.5865
  • 21. PB ESS, INC. Health Safety & Environmental Manual Title: Section SP 6.02 Revision 02.1 Abrasive Wheels Page Page 2 of 4 Effective Date 02/16/07 Supersedes 11/01/02 C. Wheel shall fit easily on spindle; spindle diameter shall not be more then .002” under standard size. This easy fit assures safety clearance under operating conditions. If a bushing is used, it shall not exceed width of wheel and shall not contact flanges. D. Surface contacts of wheels, wheel blotters, and required flanges shall be flat and free of foreign matter. E. Required blotters shall cover entire area of wheel flanges; blotter thickness should not exceed .025”. F. Wheels shall be mounted between flanges, which shall not be less than one-third the diameter of the wheel. EXCEPTIONS: “Mounted wheels, portable wheels with threaded inserts or projecting studs, abrasive discs (inserted nut or washer, projecting stud type), plate mounted wheels, cylinder, cup or segmental wheels that are mounted in chucks, and special wheels using adapters instead of flanges). G. Flanges shall be of appropriate material (safety flanges of steel, other flanges of cast iron, steel or other material of equal or greater strength and rigidity), dimensionally accurate, of same diameter with equal bearing surface. H. Spindle and nut on single and nut mountings shall be tightened only sufficiently to drive the wheel and prevent slippage. Multiple screw flanges shall be tightened uniformly in a criss-cross manner to 15-20 foot-pounds to insure even distribution of pressure over flanged surfaces. I. Bench and pedestal mounted wheels shall have: a. Machine secured to bench or floor. b. Tool rest adjusted within 1/8” of wheel. c. Tongue adjusted within 1/4” of wheel. d. Substantial guard that exposes no more than 90° of edge and side of wheel. (Guards on wire wheels shall expose no more than 180° of work surface.) e. Frame grounded either through 3-wire grounded cord or external grounding. J. Portable grinding wheels: a. Cup-type grinder shall be equipped with guard that encloses wheel sides to 1/3 of wheel thickness. b. Right-angle or vertical grinders shall be equipped with a guard giving a maximum of 180° of wheel exposure, and located between operator and wheel during work. c. Other types of portable grinders shall have guard-limiting exposure on periphery and sides of wheel to 180° with top half always enclosed. d. Small pencil grinders with factory-mounted wheels are exempt from the above. ISSUED BY: President, PB Energy Storage Services, Inc. 11757 Katy Freeway, Suite 600 Houston, TX 77079 Ph: 281.496.5590 Fax: 281.589.5865