2. About Master Chemical
Founded: 1951
Headquartered: Perrysburg, Ohio USA
Manufacturing Facilities:
North America – Fluids & Equipments
Europe (UK)- Fluids & Equipments
Asia (China & India) – Fluids & Equipments
Certification:
ISO 9001 & 14001, OSHAS 18001
3. About Master Chemical
Founded: 1951
Headquartered: Perrysburg, Ohio USA
Global Sales – US$100M +
Global Customer base – 30,000+
Global Distribution network – 400+
Global Presence – 30 + Countries
60 years of Application knowledge
Dedicated R&D Facilities
North America – [Perrysburg]
Europe – [UK]
Asia- [Shanghai]
5. Core Products
Cutting and Grinding fluids (Trim®)
Washing and Cleaning compounds (Trim®)
Corrosion inhibitors (Trim®)
Coolant management Service
Education
On-site Services
On-site Labs (Testing Kits, etc)
Large central systems expertise
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18. Health & Safety Studies
Master Chemical - first fluid manufacturer to test formulations
for operator safety (1953)
Animal Studies:
Done to confirm formulator’s assessment of safety
Not done on cleaners, etc., where chemical properties can predict injury
Human Studies:
Repeated insult patch tests to determine skin irritation and sensitization
are the most meaningful of all tests
-OSHAS 18001
-RoHS complianceRestriction of the Use of Certain Hazardous Substances
-REACH - REACH is the Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals. It entered into force on 1st June 2007. It
streamlines and improves the former legislative framework on chemicals of the European Union (EU).
23. Recycle management
Disposal
Reduce changes in fluid – run as long as
possible and then dispose of when
required
Recycling
Proactively manage the process fluid for
continual reuse
24. Recycle management
Recycling is a Coolant Management
Program which prevents coolants
from requiring disposal and thereby
minimizes waste
Recycling will not reclaim useable
fluids from fluids which otherwise
would require disposal
25. Coolant Recycling Requires
Stable, bio-resistant fluids which will
withstand repeated recycling
Properly designed and sized recycling
systems capable of maintaining the fluid in
consistently good condition
Management control of fluid condition
through active supervision of the recycling
program
Control of failure mechanisms
E-18
26. Failure Mechanisms
To function successfully, any coolant
recycling program must address all
coolant failure mechanisms and prevent:
1. Bacterial degradation
2. Coolant splitting/residues
3. Loss of lubrication
4. Loss of corrosion inhibition
E-23
27. Contamination Level/Fluid Condition
Without Recycling
M
► Mineral
Contamination Level
B Accumulation
► Tramp Oil
► Bacteria
Fluid Condition
► Particulate
Matter
T
P
Fluid
Failure Level
E-30
Time
28. Contamination Level/Fluid Condition
With Batch System Recycling
UCL
X
X
LCL
Fluid Condition
X
Contamination Level
Fluid Condition
► Mineral
Accumulation
► Tramp Oil
► Bacteria
► Particulate
Matter
Fluid
Failure Level
T
P
B
M
Time E-31
29. Contamination Level/Fluid Condition
With Continuous Central System Recycling
UCL
X
X
LCL
Contamination Level X
Fluid Condition
► Mineral
Accumulation
► Tramp Oil
► Bacteria
► Particulate
Matter
Fluid
Failure Level
T
P
B
M
Time C-35
31. Industry Leading
Service & Support
Technical and support services
Certified laboratories worldwide
North American toll-free tech service line (800) 537-3365
www.masterchemical.com features customer support material
including:
• MSDS
• Data and Information sheets
• Technical information
• Answers to frequently asked questions
• Distributor contact information
Over 75 video/CD-ROM presentations covering all aspects of
machining and fluid solutions; including case histories, machine
cleanings, and recycling and filtration equipment
Worldwide fluid applications expertise