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Milton, WI • Turners Falls, MA • Rhinelander, WI • Superior, WI
www.charternex.com
1.877.411.FILM • 1.800.248.5168
•Edwards Label
Charter NEX OverviewCharter NEX Overview
General InfoGeneral Info
Extrusion SystemsExtrusion Systems
Support SystemsSupport Systems
Laboratory CapabilitiesLaboratory Capabilities
Charter NEX UniversityCharter NEX University
Film Types / InnovationFilm Types / Innovation
Contact InformationContact Information
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Charter NEX Films Overview
• 4 Manufacturing Plants
– Milton WI
– Turners Falls MA
– Rhinelander WI
– Superior WI
• 300 Employees
• 1 to 9 Layer Blown Films
– 28 Extrusion Lines
– Current Capacity approximately
215M pounds
• Charter Films & NEX
Performance Films merged
in December 2012
Superior, WI
Milton, WI
Rhinelander, WI
Turners Falls, MA
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Charter NEX Markets
• Food & Beverage
– Dairy – cheese, lidding
– Collation Shrink
– Water, Juice Films
– Coffee
– Meat Snacks
– Produce
• Health & Beauty
• Pet Food
• Lawn & Garden
• Medical
• Barrier
• Peelables
• Personal Care
– Wipes
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Resin Types Utilized
• LDPE, MDPE, HDPE
• LLDPE
• EVA
• Metallocenes
• ULLDPE
• EMA / EAA
• Surlyn
• Polypropylene
• EVOH
• Nylon
• Specialty
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Extrusion Systems
• Mono and Multi-Layer Coex capabilities
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Extrusion Systems
• Gauge Control
• Gravimetric Blending
• Oscillating Haul Offs
• Internal Bubble Cooling
(IBC)
• Up to 47” OD
• Up to 108” width
• 1.0 mil to 12.0 mil
• 2-Side Treat Capabilities
• All capabilities are width
and product dependent
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Blending System
• Multiple component
gravimetric blenders on
all extruders
• Metering accurate within
± 0.05%
• Additives
– All additives are dosed on
a ppm basis, allowing
better control of film
appearance and
performance (i.e. clarity,
opacity, COF, etc) along
with assuring repeatability
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Dosing Control
Job 20187 Slip Metering
1
1.05
1.1
1.15
1.2
1.25
1.3
8:56 10:56 12:56 14:56 16:56 18:56 20:56 22:56 0:56 2:56 4:56 6:56 8:56 10:56
Time
%Slip
B Target C Target B Layer Slip C Layer Slip
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Support Systems
• Film Monitoring Systems
– Integrated information
system which collects,
stores and displays all key
operating data
– assures absolute process
control in conformity with
ISO 9000 standards
• Alarm Systems
– Fully computer controlled
– Monitors all temperature
settings, gauge control,
blending systems and
width controls
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Laboratory Capabilities
• Instron
• Sencorp Heat Sealer
• Hot Tack Tester
• Haze / Gloss Meters
• Thickness Gauge
• Offline Gauge Profiler
• Elmendorf Tear Strength
• Dart Impact
• Digital COF tester
• Photo-microscope
• Lab Scale
• FT-IR Spectrometer
• DSC / TGA
• O2TR
• MVTR
• Hot Stage Microscopy
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Charter NEX University
• Computer based training
program with over 100
modules for consistent
employee training and
advancement
• General Categories
include: Basic &
Advanced Extrusion,
Material Handling,
Quality, Safety, Benefits
& HR policies
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Package Optimization
• Charter NEX can help you improve your
products and make your business better
– Sustainability Practices
– Superior Gauge Control
– Superior Yield Control
– The Coex Advantage
– Package Integrity
• Barrier
• Product Protection
• Toughness
• Puncture Resistance
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Film Types
• Converter Grade Sealant Films
– Choice of sealing, physical and optical properties
• SuperC Sealant Films
– Choice of physical and optical properties
• Cpeel
– Custom peelable function for a variety of materials / applications
• Barrier
– EVOH & Nylon Coextrusions with choice of sealing and physical
properties
• Custom
– Film engineered to fit your specific application and desired
performance characteristics
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Innovation
• Barrier Films
• mPP blends
• OPP Lap Seal
• Controlled CoF
• PSA / Resealable
• Prodegradant Films
• Universal Seal Lidding
• Microwaveable
• COC Barrier – High % Alcohol /
Iodine
Charter NEX Films Confidential 2013
Do Not Share Without Permission
Visit us on the web at:
www.charternex.com

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2013 charter nex films, inc newest

  • 1. Milton, WI • Turners Falls, MA • Rhinelander, WI • Superior, WI www.charternex.com 1.877.411.FILM • 1.800.248.5168 •Edwards Label
  • 2. Charter NEX OverviewCharter NEX Overview General InfoGeneral Info Extrusion SystemsExtrusion Systems Support SystemsSupport Systems Laboratory CapabilitiesLaboratory Capabilities Charter NEX UniversityCharter NEX University Film Types / InnovationFilm Types / Innovation Contact InformationContact Information
  • 3. Charter NEX Films Confidential 2013 Do Not Share Without Permission Charter NEX Films Overview • 4 Manufacturing Plants – Milton WI – Turners Falls MA – Rhinelander WI – Superior WI • 300 Employees • 1 to 9 Layer Blown Films – 28 Extrusion Lines – Current Capacity approximately 215M pounds • Charter Films & NEX Performance Films merged in December 2012 Superior, WI Milton, WI Rhinelander, WI Turners Falls, MA
  • 4. Charter NEX Films Confidential 2013 Do Not Share Without Permission Charter NEX Markets • Food & Beverage – Dairy – cheese, lidding – Collation Shrink – Water, Juice Films – Coffee – Meat Snacks – Produce • Health & Beauty • Pet Food • Lawn & Garden • Medical • Barrier • Peelables • Personal Care – Wipes
  • 5. Charter NEX Films Confidential 2013 Do Not Share Without Permission Resin Types Utilized • LDPE, MDPE, HDPE • LLDPE • EVA • Metallocenes • ULLDPE • EMA / EAA • Surlyn • Polypropylene • EVOH • Nylon • Specialty
  • 6. Charter NEX Films Confidential 2013 Do Not Share Without Permission Extrusion Systems • Mono and Multi-Layer Coex capabilities
  • 7. Charter NEX Films Confidential 2013 Do Not Share Without Permission Extrusion Systems • Gauge Control • Gravimetric Blending • Oscillating Haul Offs • Internal Bubble Cooling (IBC) • Up to 47” OD • Up to 108” width • 1.0 mil to 12.0 mil • 2-Side Treat Capabilities • All capabilities are width and product dependent
  • 8. Charter NEX Films Confidential 2013 Do Not Share Without Permission Blending System • Multiple component gravimetric blenders on all extruders • Metering accurate within ± 0.05% • Additives – All additives are dosed on a ppm basis, allowing better control of film appearance and performance (i.e. clarity, opacity, COF, etc) along with assuring repeatability
  • 9. Charter NEX Films Confidential 2013 Do Not Share Without Permission Dosing Control Job 20187 Slip Metering 1 1.05 1.1 1.15 1.2 1.25 1.3 8:56 10:56 12:56 14:56 16:56 18:56 20:56 22:56 0:56 2:56 4:56 6:56 8:56 10:56 Time %Slip B Target C Target B Layer Slip C Layer Slip
  • 10. Charter NEX Films Confidential 2013 Do Not Share Without Permission Support Systems • Film Monitoring Systems – Integrated information system which collects, stores and displays all key operating data – assures absolute process control in conformity with ISO 9000 standards • Alarm Systems – Fully computer controlled – Monitors all temperature settings, gauge control, blending systems and width controls
  • 11. Charter NEX Films Confidential 2013 Do Not Share Without Permission Laboratory Capabilities • Instron • Sencorp Heat Sealer • Hot Tack Tester • Haze / Gloss Meters • Thickness Gauge • Offline Gauge Profiler • Elmendorf Tear Strength • Dart Impact • Digital COF tester • Photo-microscope • Lab Scale • FT-IR Spectrometer • DSC / TGA • O2TR • MVTR • Hot Stage Microscopy
  • 12. Charter NEX Films Confidential 2013 Do Not Share Without Permission Charter NEX University • Computer based training program with over 100 modules for consistent employee training and advancement • General Categories include: Basic & Advanced Extrusion, Material Handling, Quality, Safety, Benefits & HR policies
  • 13. Charter NEX Films Confidential 2013 Do Not Share Without Permission Package Optimization • Charter NEX can help you improve your products and make your business better – Sustainability Practices – Superior Gauge Control – Superior Yield Control – The Coex Advantage – Package Integrity • Barrier • Product Protection • Toughness • Puncture Resistance
  • 14. Charter NEX Films Confidential 2013 Do Not Share Without Permission Film Types • Converter Grade Sealant Films – Choice of sealing, physical and optical properties • SuperC Sealant Films – Choice of physical and optical properties • Cpeel – Custom peelable function for a variety of materials / applications • Barrier – EVOH & Nylon Coextrusions with choice of sealing and physical properties • Custom – Film engineered to fit your specific application and desired performance characteristics
  • 15. Charter NEX Films Confidential 2013 Do Not Share Without Permission Innovation • Barrier Films • mPP blends • OPP Lap Seal • Controlled CoF • PSA / Resealable • Prodegradant Films • Universal Seal Lidding • Microwaveable • COC Barrier – High % Alcohol / Iodine
  • 16. Charter NEX Films Confidential 2013 Do Not Share Without Permission Visit us on the web at: www.charternex.com