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Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Instant Download.pdf

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Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i03477582
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B
8B-7548 Push-Puller Tool Group 1
8H-0684 Ratchet Wrench 1
8B-7554 Bearing Cup Puller 1
C 138-7573 Link Bracket 3
D 1P-0520 Driver Group 1
E
1P-0527 Plate 1
6V-3160 Hydraulic Cylinder Gp 1
5P-9695 Pressure Plate 1
2S-4680 Stud 3
5H-1504 Hard Washer 3
6B-6682 Full Nut 3
FT-1409 Spacer 6
9U-6600 Hand Hydraulic Pump 1
F 138-7574 Link Bracket 2
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Start By:
a. Remove the final drive. See Disassembly and Assembly, "Final Drive - Remove".
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
NOTICE
Do not use threaded rods that have not been hardened as tooling with
hydraulic cylinders. The maximum rated tonnage should be stamped
on one end of the puller studs. Do not use threaded rods that have not
been stamped with the rated tonnage.
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Illustration 1 g01086838
1. Install Tooling (A) on the planetary carrier. Fasten a suitable lifting device to Tooling (A).
2. Remove bolts (1) that hold the planetary carrier to the hub.
3. Remove planetary carrier (2) from the hub. The weight is approximately 170 kg (375 lb).
Illustration 2 g00627501
4. Remove bolts (3) and three plates (4). Remove the O-ring seals from the plates.
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Illustration 3 g00627502
5. Use a suitable press to remove shafts (5) from the planetary carrier.
Illustration 4 g00627505
6. Remove gears (7) from the planetary carrier.
7. Remove bearing cones (6) from each side of gears (7).
Illustration 5 g01086839
8. Remove bearing cups (8) from each side of gears (7) with Tooling (B).
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Illustration 6 g01086869
9. Install Tooling (C) on the planetary carrier, as shown. Fasten an appropriate lifting device to
Tooling (C).
Note: There is a sun gear in the middle of the planetary carrier. The sun gear is free to fall if
the gear stays with the planetary carrier.
10. Remove sun gear (10) and planetary carrier (9) as an assembly from the hub. The weight is
approximately 95 kg (210 lb).
Illustration 7 g00627509
11. Remove spiral ring (11) from the sun gear.
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Illustration 8 g01086870
12. Fasten a suitable lifting device in order to remove planetary carrier (9) from sun gear (10).
The weight of the planetary carrier is approximately 68 kg (150 lb).
Illustration 9 g00627511
13. Remove bolts (12) and plates (13).
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Caterpillar Cat D9R TRACK-TYPE TRACTOR (Prefix 7TL) Service Repair Manual Instant Download.pdf

  • 1. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR 7TL Configuration: D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWERED BY 3408 Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018 i03477582 Final Drive - Disassemble SMCS - 4050-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 8B-7548 Push-Puller Tool Group 1 8H-0684 Ratchet Wrench 1 8B-7554 Bearing Cup Puller 1 C 138-7573 Link Bracket 3 D 1P-0520 Driver Group 1 E 1P-0527 Plate 1 6V-3160 Hydraulic Cylinder Gp 1 5P-9695 Pressure Plate 1 2S-4680 Stud 3 5H-1504 Hard Washer 3 6B-6682 Full Nut 3 FT-1409 Spacer 6 9U-6600 Hand Hydraulic Pump 1 F 138-7574 Link Bracket 2 1/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 2. Start By: a. Remove the final drive. See Disassembly and Assembly, "Final Drive - Remove". When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death. NOTICE Do not use threaded rods that have not been hardened as tooling with hydraulic cylinders. The maximum rated tonnage should be stamped on one end of the puller studs. Do not use threaded rods that have not been stamped with the rated tonnage. 2/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g01086838 1. Install Tooling (A) on the planetary carrier. Fasten a suitable lifting device to Tooling (A). 2. Remove bolts (1) that hold the planetary carrier to the hub. 3. Remove planetary carrier (2) from the hub. The weight is approximately 170 kg (375 lb). Illustration 2 g00627501 4. Remove bolts (3) and three plates (4). Remove the O-ring seals from the plates. 3/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 3 g00627502 5. Use a suitable press to remove shafts (5) from the planetary carrier. Illustration 4 g00627505 6. Remove gears (7) from the planetary carrier. 7. Remove bearing cones (6) from each side of gears (7). Illustration 5 g01086839 8. Remove bearing cups (8) from each side of gears (7) with Tooling (B). 4/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 6 g01086869 9. Install Tooling (C) on the planetary carrier, as shown. Fasten an appropriate lifting device to Tooling (C). Note: There is a sun gear in the middle of the planetary carrier. The sun gear is free to fall if the gear stays with the planetary carrier. 10. Remove sun gear (10) and planetary carrier (9) as an assembly from the hub. The weight is approximately 95 kg (210 lb). Illustration 7 g00627509 11. Remove spiral ring (11) from the sun gear. 5/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 8 g01086870 12. Fasten a suitable lifting device in order to remove planetary carrier (9) from sun gear (10). The weight of the planetary carrier is approximately 68 kg (150 lb). Illustration 9 g00627511 13. Remove bolts (12) and plates (13). 6/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 10 g01086871 14. Use a suitable press to remove shafts (14) from the planetary carrier. 15. Remove gears (15) from the planetary carrier. Illustration 11 g00627520 16. Remove bearing cone (16) from each side of gears (15). Illustration 12 g00627522 17. Remove bearing cup (17) from each side of gear (15). 7/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 13 g00627524 18. Remove lockring (18) from each of the gears. Illustration 14 g00627525 19. Remove sun gear (19). Illustration 15 g00627542 20. Remove bolts and retainer (20). Use Tooling (D) and a suitable press to remove ring (21) from retainer (20) if a replacement of either part is needed. 8/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 16 g00627543 21. Use a magnet to remove pins (22) from the hub. 22. Install Tooling (A) on the hub. Fasten an appropriate lifting device to Tooling (A). Remove the hub and ring gear (23) from hub (24). The weight of the hub and ring gear is approximately 136 kg (300 lb). Illustration 17 g01096464 23. Turn over the hub and the ring gear. Remove retainer ring (23) from the hub. 9/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 18 g01086875 24. Install Tooling (A) on hub (25). Fasten an appropriate lifting device to Tooling (A). Remove hub (25) from ring (24). The weight of the hub is approximately 41 kg (90 lb). Illustration 19 g01096496 25. Install Tooling (E). The rod end should be down. Make sure that the hydraulic cylinder is in the center of the 5P-9695 Pressure Plate. Make sure that the 1P-0527 Plate is between the hydraulic cylinder and the hub. 26. Loosen hub (26) from hub (28) with Tooling (E) until the bearing is free. It is possible that the bearing cone will need to be heated with a torch. 10/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 20 g00627549 27. Remove Tooling (E). Remove bearing cone (27). Illustration 21 g01086876 28. Install Tooling (F) on hub (26). Fasten a suitable lifting device to Tooling (F). Remove hub (26) from hub (28). The weight of the hub is approximately 352 kg (775 lb). 11/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 22 g00627551 29. Remove Duo-Cone seal (29) from the hub. Illustration 23 g00627552 30. Remove bearing cup (31) from the hub with a punch and a hammer. 31. Turn over the hub. Remove bearing cup (30) from the hub with a punch and a hammer. Illustration 24 g00627553 32. Remove Duo-Cone seal (32) from hub (28). Put identification on the seal for installation. 12/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 25 g00627555 33. If necessary, remove bearing cone (33) from the hub. Securely support the hub. Heat the circumference of the cone evenly. Do not stop the torch and heat the cone in any one place. If the hub is heated excessively during bearing removal 150 °C (300 °F), the future service life may be reduced. If the bearing cone is heated in any one place to a temperature above 120 °C (248 °F), the heat treatment will be destroyed. A bearing failure is probable if the bearing is used again. Illustration 26 g00627556 34. Remove lip seal (34) from the hub. 35. Inspect sleeve bearing (35). If necessary, remove the sleeve bearing from the hub. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Oct 18 08:53:09 UTC+0800 2021 13/13 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR 7TL Configuration: D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWERED BY 3408 Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018 i02140464 Final Drive - Assemble SMCS - 4050-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 C 138-7573 Link Bracket 3 D 1P-0520 Driver Group 1 F 138-7574 Link Bracket 2 G 1U-5934 Duo-Cone Seal Installer As 1 H 140-2286 Spacer 1 J 169-0503 Installation Kit 1 1/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 1 g00642301 Note: Lower the temperature of the sleeve bearing. Use Tooling (D) to install sleeve bearing (35). 1. Inspect all of the parts for damage. Make replacements, if necessary. Ensure that all of the parts are clean. Illustration 2 g01096508 2. Install lip seal (34) in the hub with Tooling (D). 2/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 3 g00627559 3. Raise bearing cone (33) to a maximum temperature of 135 °C (275 °F). Install bearing cone (33) on hub (28). Note: Before you install any of the Duo-Cone seals, see Installation of the Duo-Cone Floating Seals in this module. Use Tooling (J) for preparation of the seal. Illustration 4 g01096509 4. Use Tooling (G) to install Duo-Cone seal (32) on the hub, as shown. Illustration 5 g00627562 3/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. 5. Lower the temperature of bearing cups (30) and (31). Install bearing cups (30) and (31) in hub (24). Check with a 0.038 mm (0.0015 inch) feeler gauge. Ensure that the bearing cup is seated against the bottom of the bore all the way around. Illustration 6 g01096510 6. Use Tooling (G) to install Duo-Cone seal (29) in hub (24). Illustration 7 g01086876 Note: Do not put hub (24) on the Duo-Cone seal when the hub is turned over. 4/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. 7. Turn over hub (24). Install Tooling (F) in the hub and fasten a suitable lifting device to the Tooling. Put hub (24) in position on hub (28), as shown. Illustration 8 g00627566 8. Raise bearing cone (27) to a maximum temperature of 135 °C (275 °F). Install bearing cone (27) on the hub. Illustration 9 g01096511 9. Put Tooling (H) in position while the bearing cone is still hot. Install retainer (20). Turn the hub while the bolts that hold the retainer are tightened to a torque of 135 ± 15 N·m (100 ± 11 lb ft). Permit the bearing cone to return to room temperature before the retainer and Tooling (F) are removed. 5/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 10 g01086875 10. Install Tooling (A) on hub (25). Fasten an suitable lifting device to Tooling (A). Put hub (25) in position in ring gear (24). Illustration 11 g01096464 11. Install retainer ring (23) in the groove in ring gear (24). 6/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 12 g01087059 12. Turn over the hub and the gear. Install Tooling (A) onto hub (25). Fasten an suitable lifting device to Tooling (A). Install ring gear (24) and the hub as a unit. Illustration 13 g00627576 13. Put pins (22) in position in the hub. 7/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 14 g00627578 14. If a replacement is needed, use Tooling (A) and a suitable press to install ring (21) in retainer (20). 15. Put retainer (20) in position on the hub. Illustration 15 g00627580 16. Install bolts (35) that hold retainer (20) in position. Tighten the bolts to a torque of 135 ± 15 N·m (100 ± 11 lb ft). Illustration 16 g00627582 8/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. 17. Use feeler gauge (36) to measure the distance between retainer (20) and pins (22). The clearance must be 0.08 ± 0.05 mm (0.003 ± 0.002 inch). Note: There must be metal to metal contact between hub (28) and retainer (20). If there is no gap, bearing cone (27) was not pressed correctly with Tooling (H). See step 9. A gap between pins (22) and retainer (20) allows metal to metal contact between retainer (20) and hub (28). Illustration 17 g00627583 18. Install lockring (18) in gears (15). Illustration 18 g00627522 19. Lower the temperature of bearing cups (17). Install bearing cups (17) in gears (15). 9/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Illustration 19 g00627520 20. Install bearing cones (16) in gears (15). Illustration 20 g00627584 21. Put gears (15) and the bearing cones in position in planetary carrier (9). 22. Lower the temperature of shafts (14) and install the shafts in the carrier and the gears. Use a press, if necessary. Install shafts (14) until the small end of the shaft extends 0.08 ± 0.05 mm (0.003 ± 0.002 inch) past the surface of the carrier. Ensure that there is a metal to metal contact between shafts (14) and the plates. Illustration 21 g00627585 10/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 24. 23. Install plates (13) and bolts (12). Tighten the bolts to a torque of 50 ± 10 N·m (37 ± 7 lb ft). Note: There must be metal to metal contact between shafts (14) and plates (13). Use a feeler gauge to ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between plates (13) and the surface of the carrier. 24. Use a suitable press to push the plates even with the surface of the carrier after plates (13) have been installed. Illustration 22 g01086870 25. Fasten an suitable lifting device to planetary carrier (9). Lower the planetary carrier into position on the sun gear (10), as shown. 11/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 25. Illustration 23 g00627588 26. Install spiral ring (11) that holds sun gear (10) to planetary carrier (9). Illustration 24 g00627589 27. Install sun gear (19). 28. Install Tooling (C) on the planetary carrier. Fasten an appropriate lifting device to Tooling (C). Install planetary carrier (9) in the gear and onto the sun gear. Illustration 25 g00627592 29. Lower the temperature of bearing cups (8). Install bearing cups (8) in gears (7). 12/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 26. Illustration 26 g00627593 30. Install bearing cones (6) in gears (7). Illustration 27 g00627595 31. Put gears (7) in position in planetary carrier (2). 32. Lower the temperature of shafts (5). Install the shafts in planetary carrier (2) and the gears. If necessary, use a press to install the shafts. Install the shafts until the small end of the shaft extends 0.08 ± 0.05 mm (0.003 ± 0.002 inch) past the surface of the planetary carrier. Ensure that there is a metal to metal contact between shafts (5) and the plates. Illustration 28 g01096516 33. Put O-ring seals (37) in position in plates (4). 34. Install plates (4) and bolts (3). Tighten the bolts to a torque of 134 ± 20 N·m (99 ± 15 lb ft). Note: There must be metal to metal contact between shafts (5) and plates (4). Use a feeler gauge to ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between plates (4) and the surface of the carrier. 35. After plates (4) have been installed, use a suitable press to push the plates even with the surface of the carrier. 13/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 27. Illustration 29 g01086838 36. Fasten Tooling (A) and a suitable lifting device to planetary carrier (2). 37. Make an alignment of the drain hole in the planetary carrier with the drain hole in the hub. 38. Install bolts (1). Tighten bolts (1) to a torque of 430 ± 60 N·m (320 ± 45 lb ft). End By: a. Install the final drives. See Disassembly and Assembly, "Final Drive - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Oct 18 08:54:09 UTC+0800 2021 14/14 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POW... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 28. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR 7TL Configuration: D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWERED BY 3408 Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018 i02138157 Final Drive and Brake - Connect SMCS - 4050-077; 4131-077 Connection Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7573 Link Bracket 2 Illustration 1 g01086077 1/2 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 29. Illustration 2 g01086080 1. Inspect O-ring seal (2) that is for the final drive. The O-ring seal is not shown. Check for wear or damage. If necessary, make a replacement. Install O-ring seal (2). Attach Tooling (A) to the brake housing. Position the brake housing onto the final drive. The weight of the brake housing is approximately 250 kg (550 lb). Remove Tooling (A) and replace the bolts. 2. Install three bolts (1) that hold the final drive to the brake housing. Torque bolts (1) to 105 ± 20 N·m (77 ± 15 lb ft). End By: a. Install the final drive and brake. See Disassembly and Assembly, "Final Drive - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Oct 18 08:55:08 UTC+0800 2021 2/2 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 30. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D9R TRACK-TYPE TRACTOR 7TL Configuration: D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWERED BY 3408 Engine Disassembly and Assembly D9R Track-Type Tractor Power Train Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018 i07372078 Final Drive and Brake - Install SMCS - 4050-012; 4131-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-8622 Shackle 1 151-2816 Plate 1 142-6893 Adjustable Hook 1 142-1666 Plate 1 B 8T-9570 Oil 1 Illustration 1 g01088882 1/3 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 31. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 32. 1. Fasten an appropriate lifting device and install Tooling (A) on the final drive and brake (6). Adjust bolts (3) until the bolts are against the final drive hub. If necessary, adjust Tooling (A) to put the final drive in a level position. The weight of the final drive and the brake is approximately 1270 kg (2800 lb). 2. Put final drive (6) and the O-ring seal in position on the machine. Illustration 2 g01088887 3. Install three bolts (5). The bolts hold the brake to the frame. Illustration 3 g00644390 4. Install bolts (2) that hold the final drive in place. Tighten the bolts to a torque of 1150 ± 150 N·m (850 ± 110 lb ft). 5. Remove Tooling (A). 6. Install three bolts (3). 7. Apply Tooling (B) to the bolts that held tooling (A) in place. Tighten the nuts to a torque of 650 ± 70 N·m (480 ± 50 lb ft). Tighten the nuts an additional 120 degrees. End By: a. Install the outer axle. See Disassembly and Assembly, "Axle - Install". b. Connect the track. See Disassembly and Assembly, "Track - Connect". 2/3 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 33. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Oct 18 08:56:07 UTC+0800 2021 3/3 D9R Track-Type Tractor Differential Steering 7TL00557-00851 (MACHINE) POWE... 2021/10/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...