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Caterpillar Cat D7G TRACK-TYPE TRACTOR (Prefix 65V) Service Repair Manual Instant Download 3.pdf

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Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01045029
Spacer Plate - Remove and Install
SMCS - 1221-010
Removal Procedure
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00540847
1/4
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1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) .
Illustration 2 g00540857
NOTICE
Do not damage the dowels as the spacer plate is removed.
2. Remove spacer plate (2) from the cylinder head.
Illustration 3 g00540895
3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head.
Installation Procedure
2/4
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NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block.
Illustration 4 g00540895
2. Install new spacer plate gasket (5) and new O-ring seal (6) .
Note: If the dowels in the cylinder block have been removed for any reason, the overall
height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch).
Illustration 5 g00540857
Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block
must be clean and dry. Do not use any gasket adhesive or other substances on these
surfaces.
3/4
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3. Install spacer plate (2) on the cylinder head.
Illustration 6 g00540847
4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) .
5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install".
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 22 23:41:47 UTC+0800 2021
4/4
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2021/6/22
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Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D7G TRACK-TYPE TRACTOR 65V
Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00943364
Water Directors - Remove and Install
SMCS - 1115-010
Removal Procedure
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00481082
1/2
D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P...
2021/6/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
1. Remove water directors (1) from the cylinder head.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the cylinder head before assembly.
Illustration 2 g00481082
2. Install new water director (1) into the cylinder head. Align the notch in water director (1)
with the "V" mark on the cylinder head.
3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface
of the cylinder head.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 22 23:42:43 UTC+0800 2021
2/2
D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P...
2021/6/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

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Caterpillar Cat D7G TRACK-TYPE TRACTOR (Prefix 65V) Service Repair Manual Instant Download 3.pdf

  • 1. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01045029 Spacer Plate - Remove and Install SMCS - 1221-010 Removal Procedure Start By: A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00540847 1/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 2. 1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) . Illustration 2 g00540857 NOTICE Do not damage the dowels as the spacer plate is removed. 2. Remove spacer plate (2) from the cylinder head. Illustration 3 g00540895 3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head. Installation Procedure 2/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block. Illustration 4 g00540895 2. Install new spacer plate gasket (5) and new O-ring seal (6) . Note: If the dowels in the cylinder block have been removed for any reason, the overall height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch). Illustration 5 g00540857 Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block must be clean and dry. Do not use any gasket adhesive or other substances on these surfaces. 3/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. 3. Install spacer plate (2) on the cylinder head. Illustration 6 g00540847 4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) . 5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner - Install". End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:41:47 UTC+0800 2021 4/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00943364 Water Directors - Remove and Install SMCS - 1115-010 Removal Procedure Start By: A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g00481082 1/2 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. 1. Remove water directors (1) from the cylinder head. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Thoroughly clean the cylinder head before assembly. Illustration 2 g00481082 2. Install new water director (1) into the cylinder head. Align the notch in water director (1) with the "V" mark on the cylinder head. 3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface of the cylinder head. End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:42:43 UTC+0800 2021 2/2 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01042782 Lifter Group - Remove and Install SMCS - 1209-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7262 Telescoping Magnet 1 Start By: A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 1 g00538891 1. Use Tool (A) to remove valve lifter (1), as shown. Put identification marks on the valve lifters for installation purposes. 2. Repeat Step 1 for the remainder of the valve lifters. 3. Check the diameter of the valve lifters. The diameter of a new valve lifter must be 33.285 ± 0.015 mm (1.3105 ± 0.0005 inch). The diameter of the bore in the cylinder block for a new valve lifter must be 33.388 ± 0.050 mm (1.3145 ± 0.0020 inch). The maximum permissible clearance between the valve lifter and the valve lifter bore in the cylinder block must be 0.30 mm (0.012 inch). Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 1U-7262 Telescoping Magnet 1 Illustration 2 g00538891 2/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 1. Put 8T-2998 Lubricant on valve lifter (1) prior to installation. Install valve lifter (1) with Tool (A) in the original location in the cylinder block. 2. Repeat Step 1 for the remainder of the valve lifters. End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:43:38 UTC+0800 2021 3/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01037991 Camshaft - Remove and Install SMCS - 1210-010 Removal Procedure Start By: A. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". B. Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 1 g00476744 1. Turn the crankshaft to top center compression stroke for the No. 1 piston. The "C" mark on the crankshaft gear will be aligned with the "C" mark on the camshaft gear. Illustration 2 g00476743 Note: Put a mark on the teeth of the fuel injection pump drive gear and the idler gear at location (A). This will help to keep the engine timing correct during the removal and the installation of the camshaft. Put a mark on the teeth of the idler gear and camshaft gear (2) at location (B). When the camshaft is installed, the engine timing will be correct when the mark at location (A) is aligned with the mark at location (B) and the "C" mark on the crankshaft gear is aligned with the "C" mark on the camshaft gear. 2. Remove the bolts, the lock and washer (1) . Illustration 3 g00535590 2/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. NOTICE Do not damage the lobes or the bearings when the camshaft is removed. 3. Carefully remove camshaft (3) from the engine. 4. If necessary, remove the bolts that hold camshaft drive gear (2) to the camshaft and remove the gear. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 4 g00535590 1. Put camshaft drive gear (2) in position on the end of camshaft (3). Install the bolts that hold camshaft drive gear (2) to camshaft (3). Tighten the bolts to a torque of 55 ± 7 N·m (41 ± 5 lb ft). NOTICE Do not damage the lobes or the bearings when the camshaft is installed. 3/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. 2. Put 8T-2998 Camshaft Lubricant on the camshaft lobes only and put clean engine oil on the bearing journals. Note: During the installation of camshaft (3), rotate the camshaft in both directions in order to prevent binding in the camshaft bearing bores. 3. Carefully install camshaft (3) into the engine. Illustration 5 g00476743 Illustration 6 g00476744 4. Make sure that the mark on the teeth of the fuel injection pump drive gear and the idler gear are in alignment at location (A). Make sure that the mark on the teeth of the idler gear and camshaft gear (2) are in alignment at location (B). Align the "C" marks on the crankshaft gear and camshaft gear (2). When all of the timing marks are in alignment the engine timing is correct. 4/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. 5. Install washer (1), the lock and the two bolts that hold the camshaft in position in the engine. End By: a. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install". b. Install the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:44:34 UTC+0800 2021 5/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i02473351 Camshaft Bearings - Remove and Install SMCS - 1211-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 8H-0684 Ratchet Wrench 1 Start By: A. Remove the Flywheel Housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install". B. Remove the Oil Pan Plate. Refer to Disassembly and Assembly, "Oil Pan Plate - Remove and Install". C. Remove the Camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 1 g00478567 1. Use Tool (A) to remove the camshaft bearing from the cylinder block. Start with the front bearings and work to the rear bearing. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 8H-0684 Ratchet Wrench 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 2 g00478567 1. Use Tool (A) to install the camshaft bearings in the 3304B and 3306B cylinder block. Note: The camshaft bearings in the 3304B have pressure lubrication. The intermediate camshaft bearings and the rear camshaft bearings in the 3306B have splash lubrication. 2. Install the camshaft bearings in the 3304B cylinder block, as follows: (a) Install the front bearing to a depth of 0.57 ± 0.5 mm (0.022 ± 0.02 inch). Ensure that the oil holes are in a horizontal position and that the camshaft bearing joint is at the top of the engine. The camshaft bearing joint can not be more than 15° degrees from vertical in either direction. (b) Install the center bearing to a depth of 303.2 ± 0.5 mm (11.94 ± 0.02 inch). Ensure that the oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder block. (c) Install the rear bearing to a depth of 604.9 ± 0.5 mm (23.81 ± 0.02 inch). Ensure that the oil holes in the camshaft bearing are in alignment with the oil holes in the cylinder block. Illustration 3 g00478822 1. Install the camshaft bearings in the 3306B cylinder block, as follows: 2. Install front bearing (B) to a depth of 0.5 ± 0.5 mm (.02 ± .02 inch). Ensure that the oil holes are in a horizontal position and that the camshaft bearing joint is at the top of the engine. The camshaft bearing joint cannot be more than 15 degrees from the vertical position in either direction. 3. Install the remainder of the bearings. Install the bearings to the dimensions that are given from the front face of the cylinder block: (C) 154.0 ± 0.5 mm (6.06 ± .02 inch), (D) 303.2 ± 3/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. 0.5 mm (11.94 ± .02 inch), (E) 601.7 ± 0.5 mm (23.69 ± .02 inch) and (F) 903.4 ± 0.5 mm (35.57 ± .02 inch). End By: a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install". b. Install the oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install". c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:45:30 UTC+0800 2021 4/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00974130 Engine Oil Pan - Remove and Install SMCS - 1302-010 Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. 1. Drain the engine oil from the engine into a suitable container for storage or disposal. 1/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 1 g00541041 2. Loosen nut (4) and move the overflow tube away from the oil level gauge guide. Loosen nut (3) and remove the oil level gauge guide from the engine. 3. Remove bolts (1) and the washers that hold the engine oil pan in position. Remove engine oil pan (2) and the gasket from the engine oil pan plate. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g00541041 1. Put the gasket and engine oil pan (2) in position on the engine oil pan plate. Install bolts (1) and the washers that hold the engine oil pan in position. 2/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. 2. Install the oil level gauge guide and tighten nut (3). Fasten the overflow tube to the oil level gauge guide and tighten nut (4) . 3. Fill the crankcase with engine oil to the proper level. Refer to Operation and Maintenance Manual, "Refill Capacities". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:46:26 UTC+0800 2021 3/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01111802 Engine Balancer Shaft - Remove and Install SMCS - 1220-010-JF Removal Procedure Start By: A. Remove the front housing cover. Refer to Disassembly and Assembly, "Front Housing Cover - Remove". B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. 1/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Dispose of all fluids according to local regulations and mandates. Note: The oil pan plate has been removed for photo purposes only. Illustration 1 g00590442 1. Remove plates (2) that hold the balancer shaft in the cylinder block. 2. Remove balancer shafts (1) from the cylinder block. Installation Procedure Illustration 2 g00590449 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 2/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 24. 1. Install the balancer shafts in each side of the cylinder block. 2. Install plates (2) and the bolts that hold the balancer shafts in position in the cylinder block. Note: Ensure that the balancer shafts are in time before the oil pump is installed. End By: a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install". b. Install the front housing cover. Refer to Disassembly and Assembly, "Front Housing Cover - Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:47:21 UTC+0800 2021 3/3 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 25. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01135419 Engine Balancer Shaft Bearings - Remove and Install SMCS - 1220-010-BD Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8S-2241 Camshaft Bearing Tool Group 1 8H-0684 Ratchet Wrench 1 Start By: A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove". B. Remove the balancer shaft. Refer toDisassembly and Assembly, "Balancer Shaft - Remove". C. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing Remove" . NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE 1/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 26. Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00602186 Use Tool (A) to remove the six balancer shaft bearing. Pull the balancer shaft bearings toward the flywheel end of the engine. Installation Procedure Illustration 2 g00602186 2/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 27. Illustration 3 g00602205 (A) The front bearing depth is 0.8 ± 0.5 mm (0.03 ± 0.02 inch). (B) The center bearing depth is 290.6 ± 0.5 mm (11.44 ± 0.02 inch). (C) The rear bearing depth is 601.0 ± 0.5 mm (23.66 ± 0.02 inch). NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. 3/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 28. 1. Install the balancer shaft front bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 0.8 ± 0.5 mm (0.03 ± 0.02 inch) inside the front face of the cylinder block after installation. 2. Install the balancer shaft center bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 290.6 ± 0.5 mm (11.44 ± 0.02 inch) inside the front face of the cylinder block after installation. 3. Install the balancer shaft rear bearing with Tool (A). Ensure that the holes in the bearings are aligned with the holes in the cylinder block. The bearing must be 601.0 ± 0.5 mm (23.66 ± 0.02 inch) inside the front face of the cylinder block after installation. 4. Check the bore of the bearings. The balancer shaft bearing bore must be 53.05 ± 0.06 mm (2.089 ± 0.002 inch) after installation. End By: a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Install" . b. Install the balancer shaft. Refer to Disassembly and Assembly, "Balancer Shaft - Remove and Install". c. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:48:17 UTC+0800 2021 4/4 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 29. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i00912474 Cylinder Liner - Remove SMCS - 1216-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-0812 Cylinder Liner Puller 1 1U-6317 Bridge 1 1U-6319 Socket 1 Start By: A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and Install". B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/2 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 30. Illustration 1 g00474523 1. Turn the crankshaft until two of the pistons are at the bottom center. Remove two connecting rod cap bolts (2) from each rod. Remove connecting rod caps (4) . 2. Tap connecting rod (3) away from the crankshaft with a soft hammer. Remove bearing half (1) . Illustration 2 g00474623 3. Use tool (A) to remove cylinder liners (5) . 4. Remove the pistons and connecting rods from the cylinder liners. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Jun 22 23:49:13 UTC+0800 2021 2/2 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 31. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 32. Shutdown SIS Previous Screen Product: TRACK-TYPE TRACTOR Model: D7G TRACK-TYPE TRACTOR 65V Configuration: D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) POWERED BY 3306 ENGINE Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013 i01048841 Cylinder Liner - Install SMCS - 1216-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-0455 Liner Projection Tool 1 B 2P-8260 Cylinder Liner Installation Tool 1 Note: The following procedure alleviates the need for the crossbar to hold the cylinder liners during cylinder liner projection measurements. 1. Clean the cylinder liner flange and the cylinder block surface. Remove any nicks on the top of the cylinder block. 2. Install clean cylinder liners without the rubber seals or the filler band. Install a new spacer plate gasket and the clean spacer plate. Table 2 Required Components Item Part Number Part Description Quantity For One Cylinder Quantity For Six Cylinders 1 0S-1589 Bolt 6 36 2 2S-0736 Washer 6 36 3 8F-1484 Washer 6 36 4 7K-1977 Washer 6 36 1/5 D7G TRACK-TYPE TRACTOR / POWER SHIFT / 65V00001-03400 (MACHINE) P... 2021/6/22 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...