Escher Web Present 2010 Rev02

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Escher for process plants related flare systems and oil & gas treatment modules both onshore and offshore

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Escher Web Present 2010 Rev02

  1. 1. Escher Process Modules B.V. Design, Engineering, Procurement, Project & Construction Management and Consultancy of Process Modules, Gas Treatment Plants, Skid-mounted Packages and Flare Systems within on/offshore Oil & Gas Process Plant and Petrochemical industries Excellence in Process Technology 1
  2. 2. Escher Process Modules B.V. 1.2 The Company ESCHER is a leading process technology house and designer, contractor and supplier of process modules, gas treatment plants, skid-mounted process packages and flare systems. Our vision is to: - Be the preferred global partner for our clients in the oil and gas process plant industry, both onshore and offshore. - Deliver solutions that meet our stakeholders' expectations. - Offer our employees challenging opportunities to develop and grow, both as individual and team. - Integrate safety, quality and sustainability with our culture and performance. Our mission is to provide Excellence in Process Technology. Our heritage and history goes back to 1925. ESCHER growth throughout the millennium is achieved by offering excellence in process design and being a reliable partner. ESCHER is an independent private limited liability company. The company operates globally and has its main offices in Papendrecht, The Netherlands, Sales and engineering from Kuala Lumpur, Malaysia and representative offices worldwide. Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 2
  3. 3. Escher Process Modules B.V. 2.1 Capabilities The capabilities range from project definition to commissioning and start-up for process modules and flare systems, and encompasses: - Front-end process engineering / conceptual design / sizing - Engineering (incl. piping, mechanical, structural, electrical and instrumentation) - Document control and certification - Project management - Procurement and inspection - (Pre-) Fabrication and installation - Testing (DT / NDT) - Preservation and storage - Insulation and conservation - Pressure testing - Transportation and shipping - Construction supervision - (Pre-) Commissioning and start-up assistance - After sales services and spare parts supply Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 3
  4. 4. Escher Process Modules B.V. 3. Quality, Health, Safety and Environmental ESCHER has a clear Quality, Health, Safety and Environmental policy. We give first priority to Health and Safety in the interest of all our stakeholders. ESCHER performs Hazard and Operability studies, implement Safety in design and are focussed on a safe project execution with care for the environment. Our objective is to serve our clients with top quality products and services. We safeguard the quality of all our activities: from conceptual design up to fabrication, commissioning and after sales. Our Quality Management System is ISO 9001:2008 certified by LRQA. ESCHER's Safety, Health and Environmental management system complies with the requirements of the Safety Checklist for Contractors SCC** (VCA**) and is certified by LRQA. ESCHER is advanced registered by FPAL (supplier ID No. 10042054) Continuous matching top quality, safety first and on-time performance confirms ESCHER’s search for excellence. Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 4
  5. 5. Escher Process Modules B.V. 4. Fabrication One of the fabrication facilities is ideally situated at the waterfront between the seaports of Rotterdam (NL) and Antwerp (BE) The excellent industrial infrastructure ensures access to export facilities for worldwide shipments. Fact sheet: - Total facility area: 5,000 m2 - Covered fabrication area: 3,000 m2 - Prefabrication shop: 1,500 m2, crane lift 2x15 & 2x7,5 T - Assembly shop: 1,500 m2, crane lift 2x15 T - Assembly yard: 1,400 m2 - Covered storage area: 200 m2 - Load-out quay: 500 m2 . Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 5
  6. 6. Escher Process Modules B.V. 5.1 NAM (NL) Dew Point Control Plant/Adsorption Unit using desiccant adsorbent Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 6
  7. 7. Escher Process Modules B.V. 5.2 NAM (NL) LT Separation Plant Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 7
  8. 8. Escher Process Modules B.V. 5.3 Shell (Offshore RU) MEG Regeneration Package Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 8
  9. 9. Escher Process Modules B.V. 5.4 BP (offshore AZ) 1 Gas Dehydration Package Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 9
  10. 10. Escher Process Modules B.V. 5.5 SR (OM) One (1) Propylene drying package using desiccant adsorbent Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 10
  11. 11. Escher Process Modules B.V. 5.6 BP (offshore AZ) 2 Gas Dehydration Packages Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 11
  12. 12. Escher Process Modules B.V. 5.7 BP (offshore AZ) Two (2) combined Glycol Regeneration Units combined with one (1) contactor Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 12
  13. 13. Escher Process Modules B.V. 5.8 BNG (BH) 1 Gas Dehydration Package Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 13
  14. 14. Escher Process Modules B.V. 5.9 Shell (NG) 3 Gas Dehydration Packages Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 14
  15. 15. Escher Process Modules B.V. 5.10 Sasol (MZ) 4 Gas Dehydration Packages 4 Glycol Contactors 4 Reboiler / Surge Drum Skids, 4 Flash Drum Skids Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 15
  16. 16. Escher Process Modules B.V. 5.11 ConocoPhilips (ID) 2 MEG Regeneration Units Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 16
  17. 17. Escher Process Modules B.V. 5.12 Sirte Oil (LY) 2 MEG Regeneration Units and 1 MEG make-up skid Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 17
  18. 18. Escher Process Modules B.V. 5.13 Sonatrach (DZ) 1 DEG Regeneration Unit Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 18
  19. 19. Escher Process Modules B.V. 5.14 Sonatrach (DZ) 2 DEG Regeneration Units Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 19
  20. 20. Escher Process Modules B.V. 6.15 Shell (offshore BN) 1 Gas Dehydration and Glycol Regeneration Package, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 20
  21. 21. Escher Process Modules B.V. 5.16 QP (offshore QA) 3 Gas Dehydration and Glycol Regeneration Packages, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 21
  22. 22. Escher Process Modules B.V. 5.17 ConoccoPhillips (ID) 7 Gas Dehydration and Glycol Regeneration Packages, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 22
  23. 23. Escher Process Modules B.V. 5.18 Maersk (offshore QA) 3 Gas Dehydration and TEG Regeneration Units Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 23
  24. 24. Escher Process Modules B.V. Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 24
  25. 25. Escher Process Modules B.V. 5.19 Centrica (offshore NL) 1 Fuel Gas Skid 1625 SCFD Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 25
  26. 26. Escher Process Modules B.V. 5.20 Rashidpur II Project Dew Point Control Plant / Natural Gas Drying Plant Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 26
  27. 27. Escher Process Modules B.V. 6. Oil & Gas Treatment Technology Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 27
  28. 28. Escher Process Modules B.V. 7.1 Multiple Retractable Flares ESCHER is the developer of the derrick supported multiple retractable Flare System. This type offers unique operational advantage allowing any one flare tip to be removed for maintenance or inspection. Retractibility allows to lower stack by winching/canting whilst flares remain operational -> No plant shutdown required ESCHER’s retractable Flare System was developed for and in co- operation with Shell. Rectractable Flare Systems have been supplied worldwide. Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 28
  29. 29. Escher Process Modules B.V. 7.2 Flare Tips - Open pipe / open pipe with steam gas injection - Sonic - Staged flare - Air blown - VFH® Venturi Flame Holder® Combined Open Pipe / Sonic Ignition type - Flame front ignition - Electronic ignition including automatic restart Other ancillaries - Aviation warning lights - Flare flame monitoring system - Propane bottle rack for back-up pilot gas supply - Hoisting and canting winches for retractable flares Multiple Burner Staged Tip Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 29
  30. 30. Escher Process Modules B.V. 8. Excellence in Flaring - Operational reliability governs continuity of plant operation - Derrick supported multiple retractable stacks to avoid plant shutdown - Non-luminous and smokeless flaring, ESCHER flare tip + VFH® device - RM1 process guarantees (BS 2742) - Developed in corporation with Shell Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 30
  31. 31. Escher Process Modules B.V. 8.1 Safeguarding Operational Reliability • Derrick supported multiple retractable stacks • ESCHER flare tip + VFH® device • High quality heat resistant steels, such as AISI 310 and incoloy 800 H, are utilised to ensure flare tip structural integrity over extended operating periods • Multi-pilots with individual SS pilot gas supply and ignition lines • Heat resistant cabling for pilot controls and HE ignition Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 31
  32. 32. Escher Process Modules B.V. 9.1 Hochfackel III, Holborn (DE) Elevated Flare Stack, Hochfakkel III Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 32
  33. 33. Escher Process Modules B.V. 9.2 QP Dukhan Arab “D” Gas (QA) Staged sonic high pressure + Low pressure Flare Tip Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 33
  34. 34. Escher Process Modules B.V. 9.4 FPSO SBM (offshore BR) 1 Multiple Burner Sonic Flare Tip, Ignition Panel, Spares and Cables, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 34
  35. 35. Escher Process Modules B.V. 9.5 Petronas MLNG-TIGA (MY) 3 Derrick Supported Flare Stacks with steam injected tips, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 35
  36. 36. Escher Process Modules B.V. 9.6 Shell Seraya 2 Project (SG) 2 Derrick Supported Flare Stacks with steam injected tips, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 36
  37. 37. Escher Process Modules B.V. 9.7 Shell Pernis (NL) Typical Canting Operation 2 Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 37
  38. 38. Escher Process Modules B.V. 9.8 Shell FPSO Anasuria (NL) High Pressure Sonic Flare Tip for FPSO Anasuria Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 38
  39. 39. Escher Process Modules B.V. 9.9 Petronas MLNG-DUA Plant (MY) 2 Derrick Supported Flare Stacks with steam injected tips, Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 39
  40. 40. Escher Process Modules B.V. 9.10 MLNG-DUA Plant Project (MY) Typical Retractable Flare Section Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 40
  41. 41. Escher Process Modules B.V. 9.11 NAM (NL) Client: NAM LOP Escher Ref 080529 Elevated Flare Stack, Freon Replacement Project Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 41
  42. 42. Escher Process Modules B.V. 9.12 Dow (DE) Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 42
  43. 43. Escher Process Modules B.V. 10. After Sales Services After Sales Services consist of: •Spare parts during system life cycle •Project services (including commissioning and start-up assistance, training, design reviews) Our Commissioning Engineers and sub-suppliers have direct contact with our After Sales Dept. Should the spare parts be unavailable, special made-to-order will be arranged. Our After Sales Department provides ex-stock: bolts, filters, gaskets, lube oil and grease, dampers, etc. Other spare parts for commissioning and operations will be listed and identified upon Contract Award. ESCHER strives to give our Client the fastest expedited delivery for meeting its on-time spare parts supply request. We ship directly from our main warehouses in Papendrecht, The Netherlands to site via airport, road and air line cargo carriers. Local distribution, logistics and supply in Netherlands is managed by ESCHER and warehouse in Papendrecht, e.g. multiple TEG systems and flare systems worldwide have been duly served. Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 43
  44. 44. Escher Process Modules B.V. 11. Partnership Partnerships start with vision, mutual trust, exchanging ideas Identify win-win opportunities Exchanging information at various levels and integrating business process Pursue the opportunities and establish best business proposition Set / benchmark KPI’s and strengthen long-term partner relation FEED Budget Offers and Design Reviews EPC / EPIC Proposal for Purchase, project execution and services Operations Commissioning & start-up assistance, training, operability reviews, spare parts supply, trouble shooting services Company Products & Services QHSE Fabrication Gas Projects TEG Technology Flare Systems Excellence Flaring Flare projects After Sales Partnership 44

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