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2002 STEERING
Power Steering - Windstar
SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Item Specification
Lubricants
Steering Gear Grease C3AZ-19578-A ESW-M1C87-A
Multi-Purpose (ATF) Transmission Fluid XT-2-QDX Mercon(R)
Silicone Dielectric Compound D7AZ-19A331-A ESE-M1C171-A
Description N.m lb-ft
lb-
in
Front wheel spindle tie-rod-to-steering gear 100 74 -
Intermediate steering shaft bolt pinch 40 30 -
Power steering fluid cooler mounting bolts (3.0L engine) 8 - 71
Power steering fluid cooler mounting bolts (3.8L engine without trailer tow package) 8 - 71
Power steering pressure (PSP) switch 11 8 -
Power steering pump bracket bolts and nut (CII pump) 47 35 -
Power steering pump mounting bolts (CII pump) 47 35 -
Power steering pump mounting bolts (CIII pump) 25 18 -
Power steering pump reservoir mounting bolt (CIII pump) 7 - 62
Pressure line at pump (CII pump) 40 30 -
Pressure line fitting at pump (CIII pump) 40 30 -
Pressure line at steering gear 40 30 -
Return line at steering gear 40 30 -
Steering gear-to-subframe mounting nut 133 98 -
Subframe to body bolts 133 98 -
Tie-rod end jam nut 55 41 -
Tie-rod end to nut
56
(1)
41
(1) -
Transmission and power steering fluid cooler mounting bolts (3.8L engine with trailer
tow packages)
8 - 71
Stabilizer bar link -to-strut nuts 90 66 -
Exhaust flex pipe-to-manifold bolts 40 30 -
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Thursday, March 18, 2010 11:20:35 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
DESCRIPTION AND OPERATION
POWER STEERING
Steering System Components - 3.8L Engine (CIII Power Steering Pump)
Inner tie-rod 100 74 -
(1) Once torque is reached, continue turning to align slot in nut with cotter pin hole in tie rod.
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
Fig. 1: Identifying Steering System Components - 3.8L Engine (CIII Power Steering Pump)
Courtesy of FORD MOTOR CO.
Steering Gear Mounting
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
Fig. 2: View Of Steering Gear Mounting Component
Courtesy of FORD MOTOR CO.
Steering Gear (Typical)
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
Fig. 3: Identifying Steering Gear (Typical) Components
Courtesy of FORD MOTOR CO.
Power Steering Pump (CIII) - 3.8L Engine
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
Fig. 4: Identifying Power Steering Pump (CIII) - 3.8L Engine
Courtesy of FORD MOTOR CO.
Power Steering Pressure (PSP) Switch
A power steering pressure (PSP) switch (3N824) is located on the power steering pressure hose. It sends a
signal to the powertrain control module (PCM) (12A650) to increase idle speed for idling stability when power
steering pump pressure increases above the set pressure value.
Power Steering Gear Identification
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
The steering gear identification code is stamped into the housing.
Fig. 5: Identifying Steering Gear Identification Code Stamped Into Housing
Courtesy of FORD MOTOR CO.
Power Steering Pump Identification
The pump identification code is located on a tag attached to the power steering pump.
CAUTION: Always use the ID code when ordering service parts.
CAUTION: Always use the ID code when ordering service parts.
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
Fig. 6: Identifying Pump Identification Code Located On A Tag Attached To Power Steering Pump
Courtesy of FORD MOTOR CO.
DIAGNOSIS AND TESTING
POWER STEERING
Refer to STEERING SYSTEM-GENERAL INFORMATION .
REMOVAL AND INSTALLATION
RESERVOIR - CIII PUMP
Removal
1. Disconnect the power steering reservoir pump hose (3E525) and power steering hose (3493). Remove the
screw and the power steering pump reservoir (3R700).
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
Fig. 7: Disconnecting Power Steering Reservoir Pump Hose (3E525) And Power Steering Hose
(3493)
Courtesy of FORD MOTOR CO.
Installation
1. Follow the removal procedure in reverse order.
2. Fill and leak check the system. Refer to STEERING SYSTEM-GENERAL INFORMATION .
PUMP - CIII
Special Tool(s)
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
Fig. 8: Identifying Special Tool(s)
Courtesy of FORD MOTOR CO.
Removal
1. Remove the drive belt.
2. Disconnect the power steering reservoir pump hose (3E525).
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
Fig. 9: Disconnecting Power Steering Reservoir Pump Hose (3E525)
Courtesy of FORD MOTOR CO.
3. Disconnect the power steering hose (3A719). Remove and discard the seal.
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Fig. 10: Disconnecting Power Steering Hose (3A719)
Courtesy of FORD MOTOR CO.
4. Remove the four bolts, two brackets and power steering pump (3A674).
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
Fig. 11: Removing Bolts, Brackets And Power Steering Pump (3A674)
Courtesy of FORD MOTOR CO.
5. Remove the power steering pump pulley. Refer to PULLEY - CIII PUMP .
Installation
1. To install, reverse the removal procedure.
 Using the special tool, install a new seal on the power steering hose.
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
Fig. 12: Installing A Seal On Power Steering Hose
Courtesy of FORD MOTOR CO.
2002 Ford Windstar
2002 STEERING Power Steering - Windstar
Microsoft
Thursday, March 18, 2010 11:20:29 AM Page 14 © 2005 Mitchell Repair Information Company, LLC.

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2001 FORD WINDSTAR Service Repair Manual.pdf

  • 1. 2002 STEERING Power Steering - Windstar SPECIFICATIONS GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Item Specification Lubricants Steering Gear Grease C3AZ-19578-A ESW-M1C87-A Multi-Purpose (ATF) Transmission Fluid XT-2-QDX Mercon(R) Silicone Dielectric Compound D7AZ-19A331-A ESE-M1C171-A Description N.m lb-ft lb- in Front wheel spindle tie-rod-to-steering gear 100 74 - Intermediate steering shaft bolt pinch 40 30 - Power steering fluid cooler mounting bolts (3.0L engine) 8 - 71 Power steering fluid cooler mounting bolts (3.8L engine without trailer tow package) 8 - 71 Power steering pressure (PSP) switch 11 8 - Power steering pump bracket bolts and nut (CII pump) 47 35 - Power steering pump mounting bolts (CII pump) 47 35 - Power steering pump mounting bolts (CIII pump) 25 18 - Power steering pump reservoir mounting bolt (CIII pump) 7 - 62 Pressure line at pump (CII pump) 40 30 - Pressure line fitting at pump (CIII pump) 40 30 - Pressure line at steering gear 40 30 - Return line at steering gear 40 30 - Steering gear-to-subframe mounting nut 133 98 - Subframe to body bolts 133 98 - Tie-rod end jam nut 55 41 - Tie-rod end to nut 56 (1) 41 (1) - Transmission and power steering fluid cooler mounting bolts (3.8L engine with trailer tow packages) 8 - 71 Stabilizer bar link -to-strut nuts 90 66 - Exhaust flex pipe-to-manifold bolts 40 30 - 2002 Ford Windstar 2002 STEERING Power Steering - Windstar 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 1 © 2005 Mitchell Repair Information Company, LLC. Microsoft Thursday, March 18, 2010 11:20:35 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
  • 2. DESCRIPTION AND OPERATION POWER STEERING Steering System Components - 3.8L Engine (CIII Power Steering Pump) Inner tie-rod 100 74 - (1) Once torque is reached, continue turning to align slot in nut with cotter pin hole in tie rod. 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
  • 3. Fig. 1: Identifying Steering System Components - 3.8L Engine (CIII Power Steering Pump) Courtesy of FORD MOTOR CO. Steering Gear Mounting 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
  • 4. Fig. 2: View Of Steering Gear Mounting Component Courtesy of FORD MOTOR CO. Steering Gear (Typical) 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
  • 5. Fig. 3: Identifying Steering Gear (Typical) Components Courtesy of FORD MOTOR CO. Power Steering Pump (CIII) - 3.8L Engine 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
  • 6. Fig. 4: Identifying Power Steering Pump (CIII) - 3.8L Engine Courtesy of FORD MOTOR CO. Power Steering Pressure (PSP) Switch A power steering pressure (PSP) switch (3N824) is located on the power steering pressure hose. It sends a signal to the powertrain control module (PCM) (12A650) to increase idle speed for idling stability when power steering pump pressure increases above the set pressure value. Power Steering Gear Identification 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
  • 7. The steering gear identification code is stamped into the housing. Fig. 5: Identifying Steering Gear Identification Code Stamped Into Housing Courtesy of FORD MOTOR CO. Power Steering Pump Identification The pump identification code is located on a tag attached to the power steering pump. CAUTION: Always use the ID code when ordering service parts. CAUTION: Always use the ID code when ordering service parts. 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
  • 8. Fig. 6: Identifying Pump Identification Code Located On A Tag Attached To Power Steering Pump Courtesy of FORD MOTOR CO. DIAGNOSIS AND TESTING POWER STEERING Refer to STEERING SYSTEM-GENERAL INFORMATION . REMOVAL AND INSTALLATION RESERVOIR - CIII PUMP Removal 1. Disconnect the power steering reservoir pump hose (3E525) and power steering hose (3493). Remove the screw and the power steering pump reservoir (3R700). 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
  • 9. Fig. 7: Disconnecting Power Steering Reservoir Pump Hose (3E525) And Power Steering Hose (3493) Courtesy of FORD MOTOR CO. Installation 1. Follow the removal procedure in reverse order. 2. Fill and leak check the system. Refer to STEERING SYSTEM-GENERAL INFORMATION . PUMP - CIII Special Tool(s) 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
  • 10. Fig. 8: Identifying Special Tool(s) Courtesy of FORD MOTOR CO. Removal 1. Remove the drive belt. 2. Disconnect the power steering reservoir pump hose (3E525). 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
  • 11. Fig. 9: Disconnecting Power Steering Reservoir Pump Hose (3E525) Courtesy of FORD MOTOR CO. 3. Disconnect the power steering hose (3A719). Remove and discard the seal. 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
  • 12. Thank you very much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 13. Fig. 10: Disconnecting Power Steering Hose (3A719) Courtesy of FORD MOTOR CO. 4. Remove the four bolts, two brackets and power steering pump (3A674). 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
  • 14. Fig. 11: Removing Bolts, Brackets And Power Steering Pump (3A674) Courtesy of FORD MOTOR CO. 5. Remove the power steering pump pulley. Refer to PULLEY - CIII PUMP . Installation 1. To install, reverse the removal procedure.  Using the special tool, install a new seal on the power steering hose. 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
  • 15. Fig. 12: Installing A Seal On Power Steering Hose Courtesy of FORD MOTOR CO. 2002 Ford Windstar 2002 STEERING Power Steering - Windstar Microsoft Thursday, March 18, 2010 11:20:29 AM Page 14 © 2005 Mitchell Repair Information Company, LLC.