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2002 ENGINE COOLING
Cooling System Specifications & Drive Belt Routing - All Models
MODEL IDENTIFICATION
MODEL IDENTIFICATION - CARS
MODEL IDENTIFICATION - TRUCKS
Body Code (1)
Model
"C" Park Avenue
"E" Eldorado
"F" Camaro & Firebird
"G" Aurora & Riviera
"H" Bonneville, & LeSabre
"J" Cavalier & Sunfire
"K" DeVille & Seville
"M" Metro
"N" Alero, Grand Am & Malibu
"S" Prizm
"V" Catera
"W" Century, Grand Prix, Impala, Intrigue, Monte Carlo & Regal
"Y" Corvette
"J" Saturn "L"
"Z" Saturn "S"
(1) Vehicle body code is fourth character of VIN.
Series (1) Model
"A" 2WD Aztek
"B" 4WD Aztek & Rendezvous
"C" 2WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe &
Yukon
"E" 2WD Tracker
"G" Cutaway, Express, G-Van & Savana
"J" 4WD Tracker
"K" 4WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe,
Yukon & AWD Escalade
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:15 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
MY
Monday, March 30, 2009 10:27:22 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
BELT ADJUSTMENT
BELT ADJUSTMENT - CARS
BELT ADJUSTMENT - TRUCKS
"L" AWD Astro & Safari
"M" 2WD Astro & Safari
"S" 2WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma &
Trailblazer
"T" 4WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma &
Trailblazer
"U" Montana, Silhouette, Trans Sport & Venture
Saturn Vue
(1) Vehicle series is fifth character of VIN.
CAUTION: When battery is disconnected, vehicle computer and memory
systems may lose memory data. Driveability problems may
exist until computer systems have completed a relearn cycle.
See COMPUTER RELEARN PROCEDURES article in GENERAL
INFORMATION before disconnecting battery.
Application Specification
Serpentine Belt (1)
(1) Serpentine belt tension is maintained automatically by a spring-tensioned idler pulley.
No adjustment is necessary.
Application (1)
In. (mm)
All Models Except Tracker (1)
Deflection @ 22 Lbs. (10.0 kg.)
Tracker
2.0L Cooling Fan
New 0.16-0.20 (4-5)
Used 0.20-0.27 (5-7)
2.5L
Cooling Fan 0.35-0.43 (9-11)
A/C & P/S 0.16-0.35 (4-9)
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
SERPENTINE BELT ROUTING & ALIGNMENT
1.8L PRIZM
Fig. 1: Serpentine Belt Routing (1.8L Prizm)
Courtesy of GENERAL MOTORS CORP.
1.9L SATURN
(1) Serpentine belt tension is maintained automatically by a spring-tensioned idler pulley.
No adjustment is necessary.
NOTE: For serpentine belt routing, see underhood label or refer to
appropriate illustrations. See Fig. 1 -Fig. 29 .
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
Fig. 2: Serpentine Belt Routing (1.9L Saturn DOHC)
Courtesy of GENERAL MOTORS CORP.
Fig. 3: Serpentine Belt Routing (1.9L Saturn SOHC)
Courtesy of GENERAL MOTORS CORP.
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2.0L TRACKER
Fig. 4: Serpentine Belt Routing (2.0L Tracker)
Courtesy of GENERAL MOTORS CORP.
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
Fig. 5: Fan Belt Routing (2.0L Tracker)
Courtesy of GENERAL MOTORS CORP.
2.2L (L61) ALERO, CAVALIER & GRAND AM
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
Fig. 6: Serpentine Belt Routing (2.2L L61 - "J" & "N" Bodies)
Courtesy of GENERAL MOTORS CORP.
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
2.2L (LN2) CAVALIER & SUNFIRE
Fig. 7: Serpentine Belt Routing (2.2L "J" Body - With A/C)
Courtesy of GENERAL MOTORS CORP.
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
Fig. 8: Serpentine Belt Routing (2.2L "J" Body - Without A/C)
Courtesy of GENERAL MOTORS CORP.
2.2L "S" PICKUP
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
Fig. 9: Serpentine Belt Routing (2.2L "S" Pickup)
Courtesy of GENERAL MOTORS CORP.
2.2L SONOMA
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.
Fig. 10: Serpentine Belt Routing (2.2L Sonoma)
Courtesy of GENERAL MOTORS CORP.
2.4L CAVALIER & SUNFIRE
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 11 © 2005 Mitchell Repair Information Company, LLC.
Fig. 11: Serpentine Belt Routing (2.4L Cavalier & Sunfire)
Courtesy of GENERAL MOTORS CORP.
2.5L TRACKER
2002 Chevrolet Prizm
2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models
MY
Monday, March 30, 2009 10:27:16 PM Page 12 © 2005 Mitchell Repair Information Company, LLC.

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2001 CHEVROLET PRIZM Service Repair Manual.pdf

  • 1. 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MODEL IDENTIFICATION MODEL IDENTIFICATION - CARS MODEL IDENTIFICATION - TRUCKS Body Code (1) Model "C" Park Avenue "E" Eldorado "F" Camaro & Firebird "G" Aurora & Riviera "H" Bonneville, & LeSabre "J" Cavalier & Sunfire "K" DeVille & Seville "M" Metro "N" Alero, Grand Am & Malibu "S" Prizm "V" Catera "W" Century, Grand Prix, Impala, Intrigue, Monte Carlo & Regal "Y" Corvette "J" Saturn "L" "Z" Saturn "S" (1) Vehicle body code is fourth character of VIN. Series (1) Model "A" 2WD Aztek "B" 4WD Aztek & Rendezvous "C" 2WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe & Yukon "E" 2WD Tracker "G" Cutaway, Express, G-Van & Savana "J" 4WD Tracker "K" 4WD Avalanche, Escalade, Sierra, Silverado, Suburban, Tahoe, Yukon & AWD Escalade 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:15 PM Page 1 © 2005 Mitchell Repair Information Company, LLC. MY Monday, March 30, 2009 10:27:22 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
  • 2. BELT ADJUSTMENT BELT ADJUSTMENT - CARS BELT ADJUSTMENT - TRUCKS "L" AWD Astro & Safari "M" 2WD Astro & Safari "S" 2WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma & Trailblazer "T" 4WD Blazer, Bravada, Envoy, S 10 Pickup, Sonoma & Trailblazer "U" Montana, Silhouette, Trans Sport & Venture Saturn Vue (1) Vehicle series is fifth character of VIN. CAUTION: When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery. Application Specification Serpentine Belt (1) (1) Serpentine belt tension is maintained automatically by a spring-tensioned idler pulley. No adjustment is necessary. Application (1) In. (mm) All Models Except Tracker (1) Deflection @ 22 Lbs. (10.0 kg.) Tracker 2.0L Cooling Fan New 0.16-0.20 (4-5) Used 0.20-0.27 (5-7) 2.5L Cooling Fan 0.35-0.43 (9-11) A/C & P/S 0.16-0.35 (4-9) 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
  • 3. SERPENTINE BELT ROUTING & ALIGNMENT 1.8L PRIZM Fig. 1: Serpentine Belt Routing (1.8L Prizm) Courtesy of GENERAL MOTORS CORP. 1.9L SATURN (1) Serpentine belt tension is maintained automatically by a spring-tensioned idler pulley. No adjustment is necessary. NOTE: For serpentine belt routing, see underhood label or refer to appropriate illustrations. See Fig. 1 -Fig. 29 . 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
  • 4. Fig. 2: Serpentine Belt Routing (1.9L Saturn DOHC) Courtesy of GENERAL MOTORS CORP. Fig. 3: Serpentine Belt Routing (1.9L Saturn SOHC) Courtesy of GENERAL MOTORS CORP. 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
  • 5. 2.0L TRACKER Fig. 4: Serpentine Belt Routing (2.0L Tracker) Courtesy of GENERAL MOTORS CORP. 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
  • 6. Fig. 5: Fan Belt Routing (2.0L Tracker) Courtesy of GENERAL MOTORS CORP. 2.2L (L61) ALERO, CAVALIER & GRAND AM 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
  • 7. Fig. 6: Serpentine Belt Routing (2.2L L61 - "J" & "N" Bodies) Courtesy of GENERAL MOTORS CORP. 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
  • 8. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 9. 2.2L (LN2) CAVALIER & SUNFIRE Fig. 7: Serpentine Belt Routing (2.2L "J" Body - With A/C) Courtesy of GENERAL MOTORS CORP. 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
  • 10. Fig. 8: Serpentine Belt Routing (2.2L "J" Body - Without A/C) Courtesy of GENERAL MOTORS CORP. 2.2L "S" PICKUP 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
  • 11. Fig. 9: Serpentine Belt Routing (2.2L "S" Pickup) Courtesy of GENERAL MOTORS CORP. 2.2L SONOMA 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.
  • 12. Fig. 10: Serpentine Belt Routing (2.2L Sonoma) Courtesy of GENERAL MOTORS CORP. 2.4L CAVALIER & SUNFIRE 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 11 © 2005 Mitchell Repair Information Company, LLC.
  • 13. Fig. 11: Serpentine Belt Routing (2.4L Cavalier & Sunfire) Courtesy of GENERAL MOTORS CORP. 2.5L TRACKER 2002 Chevrolet Prizm 2002 ENGINE COOLING Cooling System Specifications & Drive Belt Routing - All Models MY Monday, March 30, 2009 10:27:16 PM Page 12 © 2005 Mitchell Repair Information Company, LLC.