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Product and Market Research of Steel Pipe and Tube Industry


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Product and Market Research of Steel Pipe and Tube Industry

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Product and Market Research of Steel Pipe and Tube Industry

  2. 2. ❏Introduction ❏Types ❏Manufacturing Processes ❏Industry Outline ❏Potential Markets ❏Trend Analysis Outline
  3. 3. Introduction ❏ The steel tubes and pipes industry caters primarily to the needs to flowing materials to desired distance under pressure and force. ❏ Tubes can be round, square and rectangular, measured by outside diameter and wall thickness whereas pipes are always round in shape and measured by inside diameter. ❏ It is the most often used product by the steel industry.
  4. 4. Types of steel pipes & tubes ❏ Ductile Iron ❏ Seamless ❏ SAW ❏ ERW ❏ Stainless Steel pipes ❏ Coated pipes
  5. 5. SAW Pipes(Submerged Arc Welding)- ❏ Production by U-ing/O-ing process- ● First Stage ➢ The plate is crimped in the area of its longitudinal edges. ➢ Crimping is performed in special forming presses. Manufacturing Process
  6. 6. ● Second Stage ➢ Plate is bent into a U-shape in one Operation ➢ To counter the spring-back effect. distance between the supports is reduced in order to apply a small degree of overbend. Third Stage- ➢ By O-ing process round open-seam pipe is produced using the finished product from U-ing process.
  7. 7. ERW Pipe ❏ Welding method again simultaneously utilizes pressure and heat in order to join the strip edges. ❏ Strip edges of the open-seam tube are joined together without the addition of a filler metal.
  8. 8. Seamless Pipe Pierce and Pilger process ❏ Two-stage rolling process ❏ Employed for outside diameters from approx.60 to 660 mm and wall thicknesses from 3 to 125 mm. Plug rolling process ❏ Blooms received from rotatry furnace is pierced in the cross roll after descaling by high pressure water jet ❏ Diameter range - 60 to 406 mm
  9. 9. Continuous mandrel rolling process- ❏ Rolling stands offset by 90° to neighbours and inclined at 45°to the horizontal Push bench process - ❏ Diameter range -50 to 170 mm , Wall thicknesses-3 to 18 mm Pierce and Draw process ❏ Diameter range-200 and 1450 mm , Wall thicknesses-20 to 270 mm
  10. 10. Coated Pipe Pipeline coating is the most consistent solution for protecting Types of Coating- ❏ Internal Coating- ❏ External Coating -
  11. 11. Common Coatings ❏ Plant pipe Coating - Epoxy coating,Three layer coating, Hot Tape coatings, Cold Tape coatings, Hot Enamel ❏ Yard Pipe Coating-Hot Tape coatings,Liquid coatings,Cold Tape coating,Hot Enamel coatings. ❏ Field Pipe Coating-Cold tape,Hot tape. ❏ Field Joint protection-Cold PVC or PE Tape coatings,Liquid coatings ,Heat Shrink Sleeves. ❏ Coating Rehabilitation-Cold tape, liquid.
  12. 12. Tube Extrusion ❏ Cross Rolling Process ● Utilise the Stiefel piercing press for producing the hollow shell from round bloom ❏ Assel Rolling Process ● Used to produce Stainless Steel tube ● Diameter Range-60 to 250 mm ● Outside diameter to wall thickness range 4-15.
  13. 13. 3-Diescher Rolling Process ❏ Finished tube dimensions are produced by manderal bar in dieschar mill 4-Cold Drawing ❏ Main Purpose-closer wall thickness,diameter& surface finish. 5-Cold Pilgering ❏ OD range-8-230mm ❏ Thickness Range-0.5 to 25 mm
  14. 14. Pipe Grades
  15. 15. Coating Grades
  16. 16. Steel Pipes & Tubes Industry Outline -
  18. 18. Demand Drivers ❏ Oil and Gas Industry ❏ Energy and Power Sector ❏ Water Projects ❏ Need for Pipes and Tubes in Transportation ❏ Automobile Industry ❏ Shale Gas ❏ City Gas Distribution ❏ Real Estate
  19. 19. Oil and Gas Industry ❏ The global oil & gas industry has proven to be a major demand driver for Indian steel tubes and pipes industry. ❏ Global gas demand expected to rise by 576 million cubic meters from 2012 to 2017 ❏ The surge in demand for pipes is a huge prospects for the Indian pipe industry to penetrate into the international market and at the same time maintain interest in a developing domestic market
  20. 20. Water Projects ❏ Water projects cover significant sectors such as water transportation, irrigation and drainage ❏ Transportation of potable water across several homes in the country drives demand for tubes and pipes
  21. 21. Pipe and Tubes in Transportation ❏ Steel tubes and pipes find major application in ports ❏ The Indian coastline extends 7500 Km long inclusive of 13 major ports and 200 minor ports ❏ Airports With 136 airports, India presents itself as the 9th largest aviation market ❏ According to the 12th 5-year plan Rs. 547.43 billion was injected into the aviation sector ❏ Scope for great potential growth in transportation industry will act as boost for steel pipe and tube industry in future
  22. 22. Automobile Industry ❏ Steel Pipes and Tubes are important components in the construction of automobiles ❏ Center for Monitoring Indian Economy predicted a rise in overall automobile production by 9.6% in 2012-13 wherein commercial vehicle production is expected to expand by 8.5% ❏ With the continuously increase in demand of automobiles, demand of Steel Pipe and Tubes are also likely to increase
  23. 23. Shale Gas ❏ India boasts 537 trillion cubic feet (tcf) of shale gas in 28 sedimentary basins. ❏ Around 260 tcf is estimated to be recoverable ❏ The importance for exploration, production and transportation of shale gas has fostered the need for steel pipes and tubes ❏ The capability of Indian shale gas reserves has generated significance and hence the propelled demand in the steel pipes industry
  24. 24. City Gas Distribution ❏ The city gas distribution has a network of 26,500 Km spread across India significantly over western and northern parts of the country ❏ It comprises of approximately 8-9% of the total gas consumption in India, pipe manufactures can seek despite in the fact that improvements in the pipeline infrastructure are required on south and east India
  25. 25. Key Challenges ❏ Fluctuations in raw materials prices ❏ Weak Global Economic Growth ❏ Growing Competition ❏ Anti Dumping Duties ❏ Weakening Financials
  26. 26. Revenue Analysis
  27. 27. Sales Analysis Trend analysis for Sales of Leading firms
  28. 28. Rate of Growth Analysis Trend analysis for Growth of Leading Firms
  29. 29. Profit Analysis Trend analysis for Profit of Leading Firms
  30. 30. THANKS !!