Cenelca Ii Drm Presentation

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  • Hello and welcome to GE. My name is Lesley Exum-Goudeaux and I am the project manager for the Alliance City of Riverside project. We are here today to conduct the design review meeting.
  • The design review manual table of contents is in the front section of the book. Behind tab four is the document submittal list. In the manual, you will find the following specifications – Paint and protective coating, gas fuel, gas turbine compressor wash, lube oil, weld procedure and weld inspection. There is also a punch list procedure behind tab 11.
  • We started this morning with our factory tour. Now lets review today’s agenda. Next we’ll proceed with the introduction of companies and personnel. Then we’ll have Bruce Pohlman give the customer’s project overview. Followed by an explanation of the GEAEP org chart and we'll discuss the lines of communication between Alliance and GEAEP. Then we’ll review the scope of supply. We’ll break for lunch. Then we will continue with a review of documentation and drawing deliverables, we’ll cover the design review manual table of contents.
  • Continuing with the discipline breakouts. Bill Ferguson will cover the electrical and control systems. Followed by Valentin Vasquez who will lead the Mechanical technical discussion. We will then discuss any open commercial items. We will have a review of Project Net and close the day by reviewing the action items generated from today’s discussions.
  • I will serve as the single point of contact for all commercial and technical issues for this project.
  • This is the milestone schedule for Clatskanie. The DRM marks the beginning of the project’s life cycle. Project net training can be scheduled. Then we’ll have an interface meeting to update progress. Transportation requirements will be finalized. Followed by an Installation/Start-up meeting used to decide shipping dates, etc. Then we’ll have a first fire meeting and verify that punch list items have been closed out. The performance test is next followed by the customer commercial operation date. Then we’ll monitor the plant for 60 days of reliable operation.
  • The GE 10B/1 is a single shaft heavy duty gas turbine designed with modular concepts to facilitate accessibility and maintainability. The unit consists of an 11 stage, high efficiency axial low compressor coupled to a three stage turbine. The nominal rotational speed is 11,000 rpm. There is air bleeding from the 4 th stage to buffer front and rear bearings and to cool exhaust casing. Air bleeding from the 7 th stage is used only during start-up and shut-down for anti-surge purposes.
  • The Dry Low Nox system utilizes the pre-mix combustion chamber to limit the firing temperature by the use of excess air. The turbine base plate supports the turbine, gearbox, enclosure and unit auxiliaries. The lube oil system will deliver the oil to the gas turbine bearings, generator bearings, gear box, and the starting system. The oil used is mineral oil customer provided fill. The lube oil fin fan cooler cools the lubricating oil. The electro-hydraulic start system starts the turbine. The air intake system uses filters to provide a clean, distortion free flow of air to the gas turbine inlet. Filter is equipped with a differential pressure alarm to warn of fouling or icing.
  • The epicyclic reduction gearbox converts the turbine shaft speed from 11,000 rpm to 1800rpm for the generator shaft. The turbine is coupled to the gearbox via a gear type high speed coupling. The generator is coupled to the gearbox via a flexible type low speed coupling. Aluminum coupling guards protect the couplings. The acoustic enclosure comes with a noise guarantee of 85 decibles at 3 feet. The unit has a simplex evacuated ventillation system with three air intake sections and one forced air ventilation outlet. There is a CO2 fire detection system which protects the entire package.
  • GE provides a 13.8kv, 3 phase, 4 pole generator inside a weather proof type 2 enclosure that is suitable for outdoor installation. The generator has class F insulation and a Class B temperature rise. A GE 90/70 PLC controls the package and the Mark 6 is used for fuel control. The controls is equipped with both Auto and Manual synchronization capability Solid state generator protection There is an off line water wash system. The engine must be periodically cleaned to remove dust, oil vapor, salt and other contaminants produced during operation or that pass through the filters. Lead Acid batteries, chargers, and racks are provided for dc control power and fire protection.
  • Additionally Drawings and documentation are provided - Access to project net, customer drawings, Operation and maintenance manuals – are available on CD Rom. The generator and engine will be static tested at the manufacturer’s factory. The contract includes ocean shipment (45-60 days) to a port on the west coast The unit will be packed for ocean shipment.
  • There were shipping options included in the May 2 nd proposal. Is the included ocean shipment sufficient or have you decided on one of the shipping options?
  • The list of drawings has been included in the manual. Please review and ask any questions. Included in the drawings you will receive are the unit general arrangement drawings, a lift plan, Flow and instrument diagrams
  • Also included is a generator one line and three line diagram of the generator metering, plan and elevation drawings and schematic diagrams.
  • Also included are wiring diagrams.
  • Cenelca Ii Drm Presentation

    1. 1. ORDER DEFINITION MEETING CENELCA II Houston, TX ,June 23, 24, 2005 Wilson Contreras Site Manager GE Aero LM 6000 Cenelca II Project . Presentations to GE staff and Cenelca Chile customer .
    2. 2. 0DM Manual Table of Contents <ul><li>Meeting Agenda 1 </li></ul><ul><li>ODM Presentation Slides 2 </li></ul><ul><li>Organizational Chart 3 </li></ul><ul><li>CENELCA II Milestone Schedule 4 </li></ul><ul><li>Project Net 5 </li></ul><ul><li>Delivery CENELECA II Schedule 6 </li></ul><ul><li>Scope Of Supply 7 </li></ul><ul><li>TA Construction & Commissioning Hours 8 </li></ul><ul><li>Drawing and Documentation List 9 </li></ul><ul><li>Paint & Protective Coating Specification 10 </li></ul><ul><li>Gas Fuel Specification 11 </li></ul><ul><li>Gas Turbine Compressor Washing Specification 12 </li></ul><ul><li>Lube Oil Specification 13 </li></ul><ul><li>Weld Procedure Specification 14 </li></ul><ul><li>Weld Inspection Specification 15 </li></ul><ul><li>Punch List Process 16 </li></ul><ul><li>Liquid Fuel Curves 17 </li></ul>
    3. 3. Agenda May 23 , 2005 <ul><li>3:00–3:15 Introduction of Companies and Personnel Clive Makinson </li></ul><ul><li>3:15–3:30 CENELCA II Project Overview Wilson Contreras </li></ul><ul><li>3:30-4:00 Review Scope of Supply Wilson Contreras </li></ul><ul><li>4:00-4:15 Break </li></ul><ul><li>4:15-5:00 Discipline Drawing Review C Makinson / W Contreras </li></ul><ul><li>Mechanical System . M. Baqui/K.Ginnetty </li></ul><ul><li>Electrical/Controls Sys(GTG on Line) R.Quintanilla/L.Tran </li></ul><ul><li>Control sys Philosophy J.Wallace/D.Patlovany </li></ul><ul><li> </li></ul>
    4. 4. Agenda cont’d May 24 ,2005 <ul><li>8:00-9:30 Performance Test. Randy Heiser </li></ul><ul><li>9:30-10:00 Review Deliverables Clive Makinson </li></ul><ul><li>Drawings Wilson Contreras </li></ul><ul><li>Manuals Wilson Contreras </li></ul><ul><li>10:00-10:15 Break </li></ul><ul><li>10:15-11:45 Installation/Start up Services Wilson Contreras </li></ul><ul><li>Training Description Clive Makinson </li></ul><ul><li>11:45:1:00 Lunch </li></ul><ul><li>1:30-1:45 Break </li></ul><ul><li>1:00-1:30 Review Scope Matrix Wilson Contreras </li></ul><ul><li>1:30-2:00 Transportation Archie Robinson </li></ul><ul><li>2:00-3:00 Review Action Items Wilson Contreras </li></ul><ul><li>3:00-3:15 Break </li></ul><ul><li>3:15-4:30 Wrap-Up GE / Cenelca </li></ul>
    5. 5. GEAEP Organization Single Point of Contact
    6. 6. DRM <ul><li>Install/Startup Meeting </li></ul><ul><li>Responsibility Matrix </li></ul><ul><li>Schedule Commissioning </li></ul><ul><li>Protocol </li></ul><ul><li>Performance Test Proc. </li></ul><ul><li>Lock Out /Tag Out </li></ul>Performance Test 9037 KJ/KW.hr LHV First Fire Customer Resp. Fuel cleaning ) <ul><li>PNet Access </li></ul><ul><li>Overview </li></ul><ul><li>Review Drawings </li></ul><ul><li>Communication </li></ul>COD Before 45 Days After Perfomance Test <ul><li>Transportation </li></ul><ul><li>Customer Resp </li></ul><ul><li>Requirements </li></ul>CENELCA II Milestone Schedule <ul><li>Interface Meetings </li></ul><ul><li>Review Touch points </li></ul>PSOR
    7. 7. <ul><li>Internet based Customer Collaboration tool </li></ul><ul><li>One-stop shop for: </li></ul><ul><ul><ul><li>Drawings </li></ul></ul></ul><ul><ul><ul><li>NCRs </li></ul></ul></ul><ul><ul><ul><li>Factory/ Performance Test Reports </li></ul></ul></ul><ul><ul><ul><li>Manufacturing Production Schedules </li></ul></ul></ul><ul><li>Request For Access </li></ul>Project Net
    8. 8. Delivery Cenelca II Scheduled      
    9. 9. Scope of Supply <ul><li>GE LM 6000 PC ,50 Hz,LH </li></ul><ul><ul><li>NDWES dual fuel combustion system </li></ul></ul><ul><ul><li>Gas Turbine </li></ul></ul><ul><ul><li>Generator </li></ul></ul><ul><ul><li>Gear Box </li></ul></ul><ul><ul><li>Primary exhaust plenum </li></ul></ul><ul><ul><li>Lube Oil system </li></ul></ul><ul><ul><li>Hydraulic Start up System </li></ul></ul><ul><ul><li>Fire Protection System </li></ul></ul><ul><ul><li>On Line Cleaning </li></ul></ul><ul><ul><li>Generator Protective Relays </li></ul></ul><ul><ul><li>Instrumentation and Control System </li></ul></ul>
    10. 10. Scope of Supply continued <ul><li>Turbine Baseplate </li></ul><ul><ul><li>Carrying gas turbine, gearbox, enclosure, and auxiliaries </li></ul></ul><ul><li>Water Injection System for Nox </li></ul><ul><li>SPRINT Power Boost System </li></ul><ul><li>Electro-Hydraulic Start System. </li></ul><ul><li>Winterization </li></ul><ul><li>Air Inlet System </li></ul><ul><li>Turbine Exhaust </li></ul>
    11. 11. Scope of Supply continued <ul><li>Reduction Gearbox .Coupling Guards. </li></ul><ul><li>Fuel System . </li></ul><ul><li>Acoustic Enclosure </li></ul><ul><ul><li>Average sound attenuation to 85 dB(A) at 3 feet (1 m) distance measured at 5 feet (1.5 m) above grade </li></ul></ul><ul><li>Simplex Evacuated Ventilation System </li></ul><ul><li>Fire and Gas System. </li></ul><ul><li>Lube Oil System . </li></ul>
    12. 12. Scope of Supply continued <ul><li>AC Generator and Electrical Equipment </li></ul><ul><ul><li>11,500 volt, 3 phase, 50 Hz, 0.85 power factor, brushless Excitation System . </li></ul></ul><ul><ul><li>Enclosure near Field 85 dbA at 3 Feet </li></ul></ul><ul><ul><li>Air Cooler </li></ul></ul><ul><ul><li>Power System / stabilizer </li></ul></ul><ul><ul><li>Control System </li></ul></ul><ul><ul><li>Turbine and generator simplex PLC based control system </li></ul></ul><ul><ul><li>Auto and manual synchronizing </li></ul></ul><ul><ul><li>Solid state generator protection </li></ul></ul><ul><li>Off Line Water Wash System </li></ul><ul><li>Lead Acid Batteries, Chargers, & Racks </li></ul><ul><ul><li>24VDC & 125VDC </li></ul></ul>
    13. 13. Scope of Supply continued <ul><li>Drawings and Documentation </li></ul><ul><ul><li>Drawings </li></ul></ul><ul><ul><li>O&M Manuals </li></ul></ul><ul><li>Technical Assistance </li></ul><ul><ul><li>1000 Hours included per contract </li></ul></ul><ul><ul><li>7 days/Week.12 hours per Day </li></ul></ul><ul><li>Turbine Testing </li></ul><ul><ul><li>Unit was static tested at factory </li></ul></ul><ul><li>Delivery </li></ul><ul><ul><li>Ex-works Houston, Texas </li></ul></ul><ul><li>Packing </li></ul><ul><ul><li>Packed for international ocean shipment </li></ul></ul>
    14. 14. Scope of Supply continued (Open Items) <ul><li>Technical Assistance </li></ul><ul><ul><li>1000 Hours included per contract </li></ul></ul><ul><ul><li>After 1000 Hours per Contract Time will be tracked using the following methodology </li></ul></ul><ul><ul><li>After 1000 Hours per Contract Technician time is tracked Five consecutive days - 40 hours per week. Hours in addition of 40 hours are tracked at 1.5 RT. Sat/Sun are billable </li></ul></ul><ul><ul><li>All hours in excess of 40 hrs /5 day period will be billed at the 1.5 straight time rate. </li></ul></ul>
    15. 15. TA Construction &Commission Hours
    16. 16. Drawings and Documentation <ul><li>General Arrangement, Main Unit </li></ul><ul><li>Installation Foot Print, Main Unit </li></ul><ul><li>Lift Plan </li></ul><ul><li>Shipping Data </li></ul><ul><li>Flow & Equipment Symbols, Mechanical </li></ul><ul><li>Flow & Instrument Diagram, Fuel System </li></ul><ul><li>Flow & Instrument Diagram, Lube Oil System </li></ul><ul><li>Flow & Instrument Diagram, Water Wash System </li></ul><ul><li>Flow & Instrument Diagram, Ventilation & Combustion System </li></ul><ul><li>Flow & Instrument Diagram, Fire Protection System </li></ul><ul><li>Flow & Instrument Diagram, Hydraulic Start System </li></ul><ul><li>Flow & Instrument Diagram, Cooling & Sealing Air System </li></ul><ul><li>Instrumentation Diagram, Auxiliary System </li></ul><ul><li>General Arrangement, Air Filter </li></ul><ul><li>General Arrangement, Miscellaneous Skids </li></ul><ul><li>Abbr., Symbols & Reference Data, Electrical </li></ul>
    17. 17. Drawings and Documentation continued <ul><li>One Line Diagram, Generator 11.5 KV </li></ul><ul><li>Three Line Diagram, Generator Metering </li></ul><ul><li>Schematic, Generator Excitation System </li></ul><ul><li>One Line Diagram, Motor Control Center 400V? </li></ul><ul><li>Schematic Diagram, Motor Control Center </li></ul><ul><li>Motor Schedule </li></ul><ul><li>Interconnect Cable Schedule </li></ul><ul><li>Interconnection Diagram Customer Control Wiring </li></ul><ul><li>Plan & Elevation, 24V DC Control Power </li></ul><ul><li>Plan & Elevation, 125V DC Control Power </li></ul><ul><li>Plan & Elevation, Control Panel </li></ul><ul><li>Schematic Diagram, DC Control System </li></ul><ul><li>Schematic Diagram, AC Control System </li></ul><ul><li>Logic Diagram, Fire & Gas Protection </li></ul><ul><li>System Wiring Diagram, Lighting & Distribution </li></ul><ul><li>System Wiring Diagram, Turbine Auxiliary Systems </li></ul>
    18. 18. Drawings and Documentation continued <ul><li>System Wiring Diagram, Ventilation & Combustion Air </li></ul><ul><li>System Wiring Diagram, Vibration </li></ul><ul><li>System Wiring Diagram, Turbine Ignitors and Emergency Stop </li></ul><ul><li>System Wiring Diagram, Gas Fuel System </li></ul><ul><li>System Wiring Diagram, Lube Oil System </li></ul><ul><li>System Wiring Diagram, Turbine Water Wash </li></ul><ul><li>System Wiring Diagram, Fire & Gas Protection, CO2 </li></ul><ul><li>Wiring Diagram, Gearbox </li></ul><ul><li>Wiring Diagram, Generator </li></ul><ul><li>Wiring Diagram, Turbine Control Panel </li></ul><ul><li>Wiring Diagram, Fire Protection Systems, CO2 </li></ul><ul><li>Wiring Diagram, Turbine Skid </li></ul><ul><li>Wiring Diagram, Main Turbine Terminals Box </li></ul><ul><li>Switch Development </li></ul>

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