Automation today 2006-08

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Automation today 2006-08

  1. 1. August 2006 2006 8 Dürr GuardLogix™ TorqProve™ DriveGuard® DeviceNet™ E1 Plus6
  2. 2. Allen-Bradley¨ GuardLogixª Scott Summerville Logix GuardLogix (SIL3) GuardLogix DeviceNet Safetyª GuardLogix Allen-Bradley PowerFlex ¨ 70PowerFlex¨ 700S DriveGuard¨ Safe-Off TorqProveª PowerFlex¨ 700 RSAssetSecurityª Automation Today is published by ROCKWELL AUTOMATION ASIA PACIFIC LTD 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846 EDITOR: Gail Anderson Ð gmanderson@ra.rockwell.com ROCKWELL AUTOMATION GREATER CHINA 4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave Dongcheng District 100005, Beijing Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536 Contact: Elton Wang Ð efwang@ra.rockwell.com ©2005 Rockwell Automation. All rights reserved. The contents of this publication may not be reproduced in whole or part without the consent of the copyright owner.2 2006 8
  3. 3. 2006 8244 OEM4 Weed4 504561011121313 ( )14 TorqProve™1618 Safe-Off PowerFlex19 IEEE15882122 1606232426 120t30 PowerFlex¨ 40033 Allen-Bradley DeviceNet34 CompactLogix (PAC)35 PowerFlex¨ 40P36 DeviceNet Allen-Bradley E1 Plus36 Allen-Bradley¨ MP37 Enpac 250037 RSLogix Architect38 Flex I/O HART IO38 ClearSight RightSight 2006 8 3
  4. 4. Weed Round Rock Weed (Encompassª) , Weed (Encompassª) 600 Weed 500 (Encompassª) www.weedinstrument.com. 50 2005 2004 9660 1.265 17 600 1.293 30 000 2004 1.480 13.4 2004 12.1 2005 5.184 2004 3.541 2005 5.4 2004 4.149 2005 50 2004OEM 44 oith OEM VoithV 2005 OEM (MCS) (DCS) (APC) (QCS) (IS) Voith Voith 2006 Voith 20064 2006 8
  5. 5. 30 (Rockwell Automation)2006 (CAOTM) 6 21 3 3 20 OEM(Listen,Think,Solve) OEM( LTS )OEM 300 OEM 20062003 OEM OEM OEM 2006 8 5
  6. 6. CIPª DeviceNetª ControlNetª EtherNet/IPª CIP CIP Safetyª IEC (PLC)6 2006 8
  7. 7. CIP Safety and CIP Motion Motion Servo/AC Pneumatic Other Safety Other Safety Common Industrial Protocol (CIPTM) CIP MotionTM Controllers Drives Valves Profiles I/O Block Profiles CIP SafetyTM Time Sync Safety-Specific Object Library Object Library IEEE1588 Data Management Services, Safety Layer Explicit Messages, I/O Messages Connection Management, Routing TCP UDP DeviceNet Transport ControlNet Transport Network Adaptions of CIP Internet Protocol (IP) I/O Ethernet CAN ControlNet CSMA/CD CSMA/NBA CTDMA Ethernet DeviceNet ControlNet Physical Layer Physical Layer Physical Layer EtherNet/IPTM DeviceNetTM ControlNetTM CIP , SIL SIL 4IEC 61508 SIL 3 7 (SIL) IEC 61508 CIP CIP IEC 61508 CIP 2006 8 7
  8. 8. Safetyª CIP Allen-Bradley¨ GuardLogixª ControlLogixª (SIL)3/Cat 4 (1oo2) DeviceNet Safety DeviceNet Safety Logix DeviceNet / (I/O) GuardLogix ( O D VA ) ODVA GuardLogix RSLogixª 5000 Logix (PAC) Logix & NetLinx Logix David Vasko Allen-Bradley GuardLogix DeviceNet GuardLogix PLC SIL 3 GuardLogix DeviceNet SIL 3 GuardLogix Logix ¥ GuardLogix (CIP) Safetyª DeviceNetª I/O EtherNet/IPª GuardLogix ¥ / GuardLogix GuardLogix ¥ GuardLogix Kevin Colloton ¥ GuardLogix ¥ ¥ DeviceNet DeviceNet DeviceNet DeviceNet8 2006 8
  9. 9. Vasko DeviceNet I/O PLC DeviceNet DeviceNetPLC DeviceNet OEM VaskoDeviceNet OEM CIP CIP EtherNet/IP EtherNet/IPControlNet DeviceNet DeviceNet DeviceNetDeviceNet CIP DeviceNetEtherNet/IP 80% DeviceNet IEC 61508 DeviceNet 2006 8 9
  10. 10. (CISDI) (ROCKWELL AUTOMATION)2006 4 6(BRUCE QUINN) (SUNNY TSE) , 2004 2006/08 18 1 4 100005 010-65182535 010-65182536 Email: efwang@ra.rockwell.com 310 2006 8
  11. 11. 2006 ASEA (Rockwell Automation)2006ASEA2006 7 7 4000 2006ASEA 50(ASEA) 600 ASEA ( 4800 ) ASEA WTO 55 ( 437 ) 5200 Logix DeviceNet /ControlNet/ EthernetIPASEA ASEA ASEA 90 29 2006 8 11
  12. 12. 2004 11 2005 9 A-B 451 5 , 10 , 29 / , 120t 1336 ( ) AB1336 1336 A-B PF7000 , 1336PLUS 1336 1336 PLUS II 1336 AB PF400 HVAC PF400 DeviceNet 1336PlusII 1336 PF7000 400 ACD 1336 1336 PF7000 PF400 PowerFlex¨400 HVAC PF400 PowerFlex¨ 70 ControlLogix PF70 E-mail PF400 AB OEM PF4series 1336PlusII 1336 , , 120t ( 26 ), PowerFlex¨ 400 ( 30 )12 2006 8
  13. 13. 2008 Steve Eisenbrown Keith Nosbusch PLC / ( ) 4 4 5 (Business Partnering) 2248 15 (Automation Fair) 4 http://www.rockwellautomation.co m/encompass/index.html 2006 8 13
  14. 14. FrazierTorqProveª Frazier TorqProveª PowerFlex¨ 700 Frazier PowerFlex ¨ 700PowerFlex¨ 700 Glenn Frazier TorqProveª Frazier Allen-Bradley¨ PowerFlex¨ 700 TorqProveª PowerFlex¨ 700 TorqProveª TorqProveª14 2006 8
  15. 15. TorqProveª PowerFlex¨ 700 TorqProveª Allen- Bradley ¨ TorqProveª PowerFlex 700 ¨ TorqProveª PowerFlex 700 ¨ PowerFlex¨ 700 FORCEª S PowerFlex¨ 700 TorqProveª Allen-Bradley TorqProve™ PowerFlex® 700 2006 8 15
  16. 16. RSAssetSecurityª ¥ RSAssetSecurity™ FactoryTalkª ¥ FactoryTalkª ¥ ¥ FactoryTalkª RockwellSoftwareª RSAssetSecurityª Mike Bush RSAssetSecurityª RSAssetSecurityª RSAssetSecurityª16 2006 8
  17. 17. RSAssetSecurityª RSAssetSecurityª RSAssetSecurityª Windows¨ Windows¨ Bush Windows¨Windows¨ RSAssetSecurity™ Bush www.software.rockwell.com/ Rsassetsecurity 2006 8 17
  18. 18. Safe-Off 1 DriveGuardPowerFlexDriveGuard 2 DriveGuard PowerFlex IEC/EN 60204-1/AS60204-1 2005 8 DriveGuardª EN954-1 Category 3 DriveGuardª ( 1 2) ( DriveGuardª DriveGuardª ) PowerFlex 70 PowerFlex¨ 700S ¨ DriveGuardª DriveGuardª Category 0 ( ) PowerFlex¨ 70 PowerFlex¨ 700S Category 1 ( DriveGuardª Safe-Off ) Category 4 (per EN954-1/AS4024) DriveGuardª DriveGuardª OEM EN954-1/AS4024 DriveGuardª Category 4Category 3 DriveGuard Safe-Off Category 4PowerFlex IGBT Category 4 DriveGuard™ www.ab.com/safety/prod_directory/d rives/driveguard.html18 2006 8
  19. 19. IEEE1588 : IEEE1588 IEEE1588 IEEE1588 CIP Syncª IEEE1588 IEEE1588 IEEE1588 IEEE1588 1588 FPGAIEEE1588 IEEE1588 IEEE1588 1588 IEEE1588 FPGA SERCOS IEEE1588 SERCOS FPGA 64 25 1588 50MHz PowerPC CPU 1588 1588 1 1 FPGA 2006 8 19
  20. 20. CPU 1588 1588 0 UTC GPS UTC 1588 GPS 1588 UTC C/C++ 1588 GPS 1588 8 GPS 1588 SERCOS 200 GPS SERCOS 500 GPS CIP Syncª CIP ODVA CIP 1588FPGA CPU CIP1588 GPS20 2006 8
  21. 21. IEC-61131 Power Programming OEM Power Programming P o w e r ProgrammingPower Programming Power HMI ProgrammingS88 S95 2006 8 21
  22. 22. FactoryTalk Audit FactoryTalkª FactoryTalk Data Model Allen-Bradley Logix5000 PanelView Plus VersaView Power Programming FactoryTalkPower Programming FactoryTalk Homing Gearing Camming FactoryTalk Directory HMI FactoryTalk Live Data 1606LISTEN 40MM X 75MM 50THINK 70SOLVE 150 5 92 40¡C 50,000 CLASS 1 DIV 2SemiF47 1606www.rockwellautomation.com.cn 010-65182535 - 360222 2006 8
  23. 23. John (SOE) Vdc Gasparic (SOE) (Consumers Energy) Allen- DeviceNetBradley XM I/O XM Din-Rail 30 DCS XM RSView 250 Gasparic / Allen-Bradley 40 60ControlLogix XM VersaView DCS PLC RSView RSView RSView Allen-Bradley ControlLogix Flex I/O SCADA ControlLogix DCS 8 24 RTD 136 92 ControlLogix I/O 4 20mA SOE( ) GPS GPS 100µssec DCS Allen-Bradley XM 8 X-Y DeviceNet ControlNet ( ) 2 ControlLogix 1 4 1 2/2 1 2 LVDT 1/ XM-440 Karn MODBUS XM-120 XM-320 250 Westinghouse WDPF msec DCS XM 2 VersaView RSViewControlLogix RSView VersaView SCADA 4 MODBUS SCADA PLC Direct GPS 100msec 2006 8 23
  24. 24. GuardLogix ŸrrD 2000Ecopaint EcoRP E32 Ecopaint ControlLogix GuardLogix DŸrr DŸrr EcoRP E32 GuardLogixª 1.9 GuardLogix DŸrr DeviceNet Safetyª I/O DŸrr EcoRP E32 Ludwigsburg Bietigheim-Bissingen GuardLogix ControlLogix¨24 2006 8
  25. 25. DŸrr GuardLogix IEC GuardLogix61508 SIL 3 DŸrr DŸrr TŸV GuardLogix DeviceNet HMI OPCSafety Bietigheim-Bissingen DŸrr EcoRP E32 DBS DŸrr DŸrr Ecopaint GuardLogix DŸrr ControlLogix DŸrr www.ab.com/en/epub/catalogs/12762 /2181376/2416247/5990149/ 2006 8 25
  26. 26. 120t 250201 250101 : Abstract: This article introduced that the application and attentions of the AC speed control system in the converter tilting device. It analyzed the electrical drive control solution and the realization method of speed synchronization pre-excitation communication between the devices. : PLC Keywords: converter AC speed control system Direct Torque DeviceNET Control PLC Device NET : 3600P/R , DC24V , 2.2 120t 120t 4 , 4 4 120t 360¡ , 120t , : , (1)4 , : , 0.13 125t 135t 1.3r/min , 300T.m 360 4 675kg.m2 (2) , 2.1 523 , 3 120t 1700N.m , , Mcr/Me = 2.9 0.14 0.8r/min 0.13 1.3 r/min (3) , , 0 360¡ , UPS 360¡ 4S 4 , , 4 132KW YZP355S-8 : AC380V 735r/min (4) , , 1024P/R DC24V 0.13r/min , ( ) 4 , YTD-2000/60 (5) , 4 0.55KW AC380V 0 18026 2006 8
  27. 27. (6) , 1 110kW 132kW 0 180 , 2 280%~300% 200%~220% , , 3 4 5 , 10% 6 , 7 (7) 8 ( ) , 9 ( ) , 2 4S (8) , (12) , , , , , 2290Nm 4S (13) (9) CRT 3 , , , 2 , , , 1 (10) 700Nm, , 120t 3.1 (11)1800Nm10 , 1) 120t , 2 , , 2) , 1 1: N-M 1 0¡ +45¡ +45¡ +55¡ 2 +60¡ -60¡ , 3 0¡ 3¡ / 4 0¡ +70¡ +70¡ +70¡ +85¡ 1) 5 0¡ -70¡ -90¡ ¥ Pe-ac -70¡ -90¡ 1.2Pe-dc -90¡ -100¡ -100¡ Pe-ac: 6 0¡ +120¡ Pe-dc: +120¡ +180¡ 7 +180¡ 0¡ ¥ 8 +180¡ -70¡ ,Mmax=0.75Mcr 1.2Mjmax, -150¡ +120¡ Mcr=2.8~3.0Mn 1 2006 8 27
  28. 28. ¥ 2) ¥ ¥ ¥ Ivfmax 2Ide,1min ¥ 2 3.2 ¥ 3.3 120t Miz=260*103/551/0.92=5130(Nm) : , 120t YZP355S-8 4 Mi4=5130/4=1283(Nm) 4 132Kw 3 Mi4=5130/3=1710(Nm) ( 1336E-BP300-L8E- 735 r/min > GM6 224kW), 4 / 380V/270A Mjz=657 735/375/4=3220(Nm) 4 1700Nm : 4 Mcr/Me=3.0 4 Mj4=3220/4=805(Nm) 3 Mi4=3220/3=1073(Nm) 1) 2) (DeviceNet) PLC ¥ 1700Nm 1 (4 ) (3 ) Nm %Me Nm %Me 1 Mi 1283 73.95 1710 98.56 UPS , 2 Mj 805 46.4 1073 61.84 3 Mi+Mj 2088 120.35 2783 160.4 4 (Mi+Mj)x1.1 2297 132.39 3061.3 176.44 5 Mix2.5 3208 185 4275 246.4 3 Me 1) 4 (S3) 200%Me 60S; 220%Me 15S 1.1, 2.5, 4 4 ,28 2006 8
  29. 29. 4) Quantum PLC 4 DeviceNet 4 Quantum PLC, 2) A-B DeviceNet Quantum PLC DeviceNet Scanner 140SAC- (DeviceNet) QDNET-010, A-B DeviceNet 9357-DNETL3,9355- WABENE, Quantum PLC A-B DeviceNet 3: PLC 120t (DeviceNet) , 2003 3 4 , CRT (DeviceNet) 1 1966.11 : 3) 1 1954.3. 4: 3 : , 4 211# 4 2501013 0531 8866558 1# 0531 8868077 8869909 E-mail: shaokezhi@sina.com.cn 2006 8 29
  30. 30. PowerFlex¨ 400 ( ) 1 5~60% ( 70% ) AB PF400 3 PF400 PF400 PID 2 ( ) PF400 PID 4 Q n H n n Q=K1*n H=K2*n2 Ps=K3*n330 2005 8
  31. 31. 2/3 , , DDC PID 80% 2 PID80% 51 2% 50% 12 75%5%40%-50% 35% 55% PF400 100% (1) ( ) 250-375Pa (2) (3) 1 PID PF400 PID PID PID 2006 8 31
  32. 32. PF400 PID (P) (I) (D)( ) ( ) PID ( ) 86% 67% 57% ( ) 30% PF400 / 332 2006 8
  33. 33. 1 2 PID 1 ( ) PID PWM (3) 20Hz (4) 2 (1) ( 20Hz 50Hz) GD2 30 50S (2) PF400 80 nteractive Rides , , RFI 2006 Allen-Bradley ControlLogix 4 10 --- Interactive PanelView Plus , Allen-Bradley ControlLogix , , Interactive Rides Sexton : , DanRides AMCI , 2005 I/O , ControlLogix ControlLogix , , Interactive Rides , , , Interactive Rides , (Stratosphere , ,Observation Tower) 30 30 900 Interactive Rides , Interactive , , , E-Stop Rides, , 2006 8 33
  34. 34. CompactLogix (PAC) ControlNet / / I/O A-B DeviceNet I/O CompactLogix 1769 ¥ 1769-L43 ( PA C ) 4 SERCOSCompactLogix ControlNet 1 PLC (Tag) EtherNet/ IP Logix / ( DI/AI I/O ) CompactLogix Logix DeviceNet ControlLogix Logix I/O 4 6¥ / 1769 Compact I/O ( ) ( ) ¥ ¥ 1769 Compact I/O¥ 32 GB/T 1858.3 DIN ( DeviceNet IEC61158 PLC 20%~30%¥ IEC61131-3 ControlNet ) EtherNet/IP ¥ 1769 LD FBD I/O Compact I/O SFC ST / 2 ¥ 32 DI/DO / ( AI/AO ) ¥ 1769 Compact I/O I/O¥ Logix I/O ( 1769-ADN (Object / ) I/O Modeling) 5 30 ( 3 / ( PLC ) ¥ 1769-L31 16 ) I/O 2 1 7 (Tag) ( DeviceNet I/O 1797 FLEX Ex ) I/O( I/O 1794 FLEX I/O 1734 Point I/O¥ Factorytalk 256 Words) / 1756 ControlLogix I/O 1738 Logix (Tag) ArmorPoint IP67 I/O PanelView Plus, / EtherNet ¥ 1769-L3xE 30 CompactLogix VersaView RSView I/O RSSql 100Mbps EtherNet/ IP ( SQL Sever Oracle) / CompactLogix I/O / DeviceNet I/O CompactLogix 2005 3 ¥ 1769-L3xC 30 ( PAC) 2005 (ControlNet EtherNet/IP) I/O IEC61158 ( PAC)34 2006 8
  35. 35. PowerFlex® 40P PowerFlex® PowerFlex® 40P Category 3 : / PowerFlex® 40P•• DriveGuard PowerFlex® 40P 1/2PowerFlex® 40P 1/2 PowerFlex® 40P PowerFlex 40P ® Safety Guard• 1/2 DriveGuard® Category 3• Allen-Bradley ® DriveGuard PowerFlex ® 40P EN954-1 Category 3PowerFlex® 40P• NEMA 1/IP30• NEMA 4/IP66 ( ) 75% 2006 8 35
  36. 36. DeviceNet E1 Plus 1 Plus MCSE DeviceNetª E1 Plus E1 Plus DeviceNet 18 E1 Plus HMI SCADA / DeviceNet E1 Plus / E1 Plus E1 Plus DeviceNet E1 Plus 2.5% 3 0.1~800ADeviceNet 5 E1 Plus www.ab.com/industrialcontrols/products/iec_motor_control/ov erload_relays/E1_plus.html Allen-Bradley¨ MP Allen-Bradley¨ MP MPS MPS IP66 IP67 IP69KMPS 300-Series 8270kPa MPS 100mm 130mm 165mm 11.1 67.8 www.ab.com/motion/servo/mpseries.html36 2006 8
  37. 37. Enpacª 2500 Enpacª 2500 Windows¨ CE Enpacª 2500 Enpacª 250050% 1/4 VGA Enpacª 2500 Emonitorª Enpacª 2500ESPwww.rockwellautomation.com/services/conditionmonitoring/portable.html RSLogix Architect RSLogixª Architect RSLogix Professional RSLogix Architect Logix 5000ª RSLogix Architect / RSLogix Architect ¥ ¥ ¥ ¥ / www.software.rockwell.com/rslogixarchitect/ 2006 8 37
  38. 38. Flex I/O HART IO HART D (1794-IE8XOE4) 8 HART I/O (1794-IE8H HART -OE8H HART) Flex I/O HART 12 HART HART D I/O Allen-Bradley ¨ Flex I/O DFlexª I/OI/O OEM I/O D M8 15 D Flex I/O 12 16bit12V 12 www.ab.com/en/epub/catalogs/12762/2181376/104830/24(1794-IE12) 12 (1794-OE12) 8 /4 16241/1168992/ClearSight RightSight C l e a r S i g h t ª RightSightª RightSight ClearSight RightSight 18 1.2 IP67 1200psi ClearSight ClearSight 9000 10000 ClearSightRightSight ClearSight 7000www.literature.rockwellautomation.com/idc/groups/literature/documents/ca/42-ca500_-en-p.pdf38 2006 8
  39. 39. 2006 8 39

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