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Most Frequently Cited Serious Manufacturing FY2009 OSHA Federal Data January 2010
#1 1910.212 (a)(1) <ul><li>Press Brakes </li></ul><ul><li>CPL 02-01-025 - CPL 2-1.25 - Guidelines for Point of Operation G...
#1 1910.212 (a)(1) <ul><li>Lathes </li></ul><ul><li>Need a chip guard for many operations </li></ul><ul><li>When jaws exte...
#1 1910.212 (a)(1) <ul><li>Printing presses </li></ul><ul><li>They must be guarded at the in running nip points of the rol...
#1 1910.212 (a)(1) <ul><li>Injection Molding Machine </li></ul><ul><li>Most have interlocked gate as a guarding means.  </...
#1 1910.212 (a)(1) <ul><li>Tube Benders </li></ul><ul><li>Pressure mats can be used to avoid the tubes that are being bent...
#1 1910.212 (a)(1) <ul><li>Conveyors rotating parts </li></ul><ul><li>The in running nip of the roller fabric and the driv...
#2 1910.1200(e)(1) <ul><li>No written hazard communication   program </li></ul><ul><li>Must contain a list of hazardous ch...
#3 1910.1200(h) <ul><li>No training employees in the hazards of chemicals </li></ul><ul><li>Signs and symptoms of exposure...
#4 1910.23(c)(1) <ul><li>Open sided floors were not guarded. </li></ul><ul><li>Catwalks, mezzaines, and docks could be cit...
#5 1910.147(c)(4)(i) <ul><li>This is a common item found in many inspection. </li></ul><ul><li>Boilers, conveyors, cutting...
#6 1910.151(c) <ul><li>No Eye wash </li></ul>
#7 1910.212(a)(3)(ii) <ul><li>Cited for unguarded point of operations </li></ul><ul><li>Point of operation is the area on ...
#7 1910.212(a)(3)(ii) <ul><li>Hydraulic Press </li></ul><ul><li>Cited under this standard vs. the 1910.217 which is for ME...
#7 1910.212(a)(3)(ii) <ul><li>Metal Cutting Saws </li></ul>Unused portion of the blade must be guarded as shown.
#7 1910.212(a)(3)(ii) <ul><li>Vertical Bandsaw </li></ul><ul><li>Adjustable guard to height of product </li></ul><ul><li>M...
#7 1910.212(a)(3)(ii) <ul><li>Radial Arm Saws cutting metal </li></ul><ul><li>Lower blade awareness device </li></ul><ul><...
#7 1910.212(a)(3)(ii) <ul><li>Shears </li></ul><ul><li>Guards must prevent entry to cutting blade.  </li></ul><ul><li>This...
#8 1910.178(L)(1)  <ul><li>No forklift training </li></ul>
#9 1910.134(e)(1) (NEW) <ul><li>No medical evaluation for employees using  respirators.  </li></ul>
#10 1910.147(c)(1) <ul><li>No Written lockout program </li></ul>
Resources <ul><li>www.osha.gov </li></ul><ul><li>Compliance Assistance Specialists in OSHA offices </li></ul><ul><li>On-si...
 
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Fy09 Gi Most Freq Cited Manufacturing

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Fy09 Gi Most Freq Cited Manufacturing

  1. 1. Most Frequently Cited Serious Manufacturing FY2009 OSHA Federal Data January 2010
  2. 2. #1 1910.212 (a)(1) <ul><li>Press Brakes </li></ul><ul><li>CPL 02-01-025 - CPL 2-1.25 - Guidelines for Point of Operation Guarding of Power Press Brakes </li></ul>Light Curtains are one method of guarding.
  3. 3. #1 1910.212 (a)(1) <ul><li>Lathes </li></ul><ul><li>Need a chip guard for many operations </li></ul><ul><li>When jaws extend past chuck, a guard would be needed. </li></ul>
  4. 4. #1 1910.212 (a)(1) <ul><li>Printing presses </li></ul><ul><li>They must be guarded at the in running nip points of the rollers. </li></ul>
  5. 5. #1 1910.212 (a)(1) <ul><li>Injection Molding Machine </li></ul><ul><li>Most have interlocked gate as a guarding means. </li></ul>
  6. 6. #1 1910.212 (a)(1) <ul><li>Tube Benders </li></ul><ul><li>Pressure mats can be used to avoid the tubes that are being bent. </li></ul>
  7. 7. #1 1910.212 (a)(1) <ul><li>Conveyors rotating parts </li></ul><ul><li>The in running nip of the roller fabric and the driver roller can guarded. </li></ul>
  8. 8. #2 1910.1200(e)(1) <ul><li>No written hazard communication program </li></ul><ul><li>Must contain a list of hazardous chemicals </li></ul>
  9. 9. #3 1910.1200(h) <ul><li>No training employees in the hazards of chemicals </li></ul><ul><li>Signs and symptoms of exposure </li></ul><ul><li>Emergency response </li></ul><ul><li>Health hazards </li></ul>
  10. 10. #4 1910.23(c)(1) <ul><li>Open sided floors were not guarded. </li></ul><ul><li>Catwalks, mezzaines, and docks could be cited for this. </li></ul>
  11. 11. #5 1910.147(c)(4)(i) <ul><li>This is a common item found in many inspection. </li></ul><ul><li>Boilers, conveyors, cutting machines are common items most commonly left out. </li></ul>
  12. 12. #6 1910.151(c) <ul><li>No Eye wash </li></ul>
  13. 13. #7 1910.212(a)(3)(ii) <ul><li>Cited for unguarded point of operations </li></ul><ul><li>Point of operation is the area on a machine where work is actually performed upon the material being processed. </li></ul>
  14. 14. #7 1910.212(a)(3)(ii) <ul><li>Hydraulic Press </li></ul><ul><li>Cited under this standard vs. the 1910.217 which is for MECHANICAL Presses. </li></ul><ul><li>Similar guarding is required. </li></ul>
  15. 15. #7 1910.212(a)(3)(ii) <ul><li>Metal Cutting Saws </li></ul>Unused portion of the blade must be guarded as shown.
  16. 16. #7 1910.212(a)(3)(ii) <ul><li>Vertical Bandsaw </li></ul><ul><li>Adjustable guard to height of product </li></ul><ul><li>Many injuries by guiding product into POO </li></ul><ul><li>Handling cold slippery products will increase chances of slipping into POO </li></ul>
  17. 17. #7 1910.212(a)(3)(ii) <ul><li>Radial Arm Saws cutting metal </li></ul><ul><li>Lower blade awareness device </li></ul><ul><li>Retracts to original position </li></ul><ul><li>Does not extend past plane of table </li></ul><ul><li>Anti-kick back device </li></ul>
  18. 18. #7 1910.212(a)(3)(ii) <ul><li>Shears </li></ul><ul><li>Guards must prevent entry to cutting blade. </li></ul><ul><li>This shear have had its “finger” guards are bent back in violation. </li></ul><ul><li>The slide fails to say that the guard must also prevent access to the hold-downs, </li></ul>
  19. 19. #8 1910.178(L)(1) <ul><li>No forklift training </li></ul>
  20. 20. #9 1910.134(e)(1) (NEW) <ul><li>No medical evaluation for employees using respirators. </li></ul>
  21. 21. #10 1910.147(c)(1) <ul><li>No Written lockout program </li></ul>
  22. 22. Resources <ul><li>www.osha.gov </li></ul><ul><li>Compliance Assistance Specialists in OSHA offices </li></ul><ul><li>On-site Consultation </li></ul><ul><li>Quick Takes http://www.osha.gov/as/opa/quicktakes </li></ul><ul><li>OSHA Quick Cards </li></ul><ul><li>Comments or Corrections go to John Newquist </li></ul><ul><li>[email_address] 312-353-5977 </li></ul>

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