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www.smartfactory-kl.de

Industry 4.0
the German vision for advanced manufacturing
Prof. Dr. Dr. h.c. Detlef Zühlke
Director Innovative Factory Systems IFS
German Research Center for Artificial Intelligence, DFKI GmbH
and

Chairman Executive Board SmartFactoryKL e.V.

© smartfactory-KL 2013-1
Ubiquitous Information Availability
Our life is deeply affected by many new technologies
which have reached a sufficient level of maturity!

WLAN, Bluetooth, UMTS…

SmartPhones, PDA´s, SubNotebooks…

Speech interaction, gesture control…
From telephone to VoIP…

The Internet of Things…
Information will be available

anywhere, anytime, with any content, for any user
using any device and any access

© smartfactory-KL 2013-2
Everything gets smart
Smart phones
Smart Homes
Smart Cars

Market
Pull
Smart Factories

Technology
Push

© smartfactory-KL 2013-3
The traditional Factory
PLC
setup
setup

shorter product
life cycles

individualized
products

SCADA

production
international
competition

production

monolitic

quality demand

fixed locations

unknown
positions

Ethernet

hierarchical

wired
Information and
communication
technologies

© smartfactory-KL 2013-4
Future Products must…
…have a standardized
network interface
7
6
5
4
3
2
1

R

Services

…have a unique identity
and memory (by birth)
IPV6

[2001:0db8:85a3:08d3:1319:8a2e:0370:7344]

OPC UA

IP

…offer autonomy

WiFi

Resource and Energy
model
Service model

Communication model
Product model

…be treated as
abstract objects
…be locatable at
all times

CAD model

…be described by models

© smartfactory-KL 2013-5
I 4.0 is affecting the complete lifecycle
ERP

Change
Management

planning

PLM

Logistics
delivering

MES

analyzing
changing

BigData

scheduling

designing

Set-Up

Cloud

Operation
Disassembly

Design Engineering
Information Backbone
saving

repairing

informing

Maintenance

Resource Control

© smartfactory-KL 2013-6

Customer
Industry 4.0

Industrie 4.0
The 4th industrial revolution…
…or just another Hype?

© smartfactory-KL 2013-7
The 4th Industrial Revolution - „Industry 4.0“
ICT
Drivers
Quality of life
Engineering Sciences

µelectronics

Mobility

4th
3rd

2nd
1st

Cyber Physical Systems

Computer, NC,PLC

conveyor belt

steam engine

EU

US
GB

1782
Power generation
Mechanical automation

1913

Industrialization

© smartfactory-KL 2013-8

US/EU
1954
Electronic
Automation

2015
Smart
Automation
History Industrie 4.0

German BMBF
initiates the
Science Union
to identify future
High Tech Trends
with high impact
on society

2010

First
Appearance
of the word
Industrie 4.0

2011

Final report
of the
Science Union
on
Industrie 4.0

2012

BMBF-Report
“Securing the future of
German manufacturing
Industry”
Recommendations for
implementing the strategic
initiative Industrie 4.0

2013

Foundation
of the
Platform
Industrie 4.0
by 3 industry
associations

2014

Publicity
and
Demonstration

First I4.0
Demonstrator
by smartfactory

Revised I4.0
Demonstrator
by smartfactory

New I4.0
Demonstrator
by smartfactory
and industry

Governmental
Funding
Funding program
Industrie 4.0
(Research)

© smartfactory-KL 2013-9

Funding program
Industrie 4.0
(Application)

200 (x2) Mio€
Download from

http://www.acatech.de/fileadmin/user_upload/Ba
umstruktur_nach_Website/Acatech/root/de/Mate
rial_fuer_Sonderseiten/Industrie_4.0/Final_report
__Industrie_4.0_accessible.pdf

© smartfactory-KL 2013-10
Why does Germany invest in this Program ?

Germany is in a world leading position in production of goods
as well the production equipment
The world market is undergoing rapid changes
Labor cost, quality demand, individualized products,
shorter product life cycles
Germany must keep production in Germany
or even get production back from low-cost countries

© smartfactory-KL 2013-11
Industrie 4.0 funding strategy

„Lighthouse“Projects

„Streetlighting“Projects

feasibility

application

big consortia
>Industry
>Academia
10-15 Mio€ each
10-12 partners

smaller consortia
>Industry
Academia
3-5 Mio€ each
4-5 partners

© smartfactory-KL 2013-12

„Laser“Projects
basic research
small consortia
>Academia
Industry
0,5-2 Mio€ each
1-3 partners
Benefits from Industrie 4.0 for the German economy
•
•
•
•
•
•
•

Helps keeping production in Germany
Helps German companies to compete successfully
Brings leadership on world markets
Needs skilled workers and gives employment
Speeds up the production setup process
A knowledge-based high-tech approach
Reduces complexity
But…
•
•
•
•
•
•

Needs a longterm committment
Is a major upheavel and not a smooth change
Is not a single industry solution but has wide-spread impact
Needs new skills
Needs interdisciplinary collaboration
Is closely linked to Cloud and Big Data

© smartfactory-KL 2013-13
The smartfactory

Industry 4.0
not just words but actions….

© smartfactory-KL 2013-14
Technologie Initiative SmartFactoryKL
Mitglieder:

Kaiserslautern
Sponsoren:

© smartfactory-KL 2013-15
View into the Smartfactory

continuous flow process

discrete handling process

colored soap production

bottling, handling, labeling, QC, packaging…

Live-Webcam: http://www.smartfactory.de/webcam.de.htm

© smartfactory-KL 2013-16
View into the Smartfactory

assembly process

augmented reality

Key finder production

Information, maintenance and control

© smartfactory-KL 2013-17
Questions and Remarks??

THANK YOU

© smartfactory-KL 2013-18

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Industry 4.0 – the German vision for advanced manufacturing

  • 1. www.smartfactory-kl.de Industry 4.0 the German vision for advanced manufacturing Prof. Dr. Dr. h.c. Detlef Zühlke Director Innovative Factory Systems IFS German Research Center for Artificial Intelligence, DFKI GmbH and Chairman Executive Board SmartFactoryKL e.V. © smartfactory-KL 2013-1
  • 2. Ubiquitous Information Availability Our life is deeply affected by many new technologies which have reached a sufficient level of maturity! WLAN, Bluetooth, UMTS… SmartPhones, PDA´s, SubNotebooks… Speech interaction, gesture control… From telephone to VoIP… The Internet of Things… Information will be available anywhere, anytime, with any content, for any user using any device and any access © smartfactory-KL 2013-2
  • 3. Everything gets smart Smart phones Smart Homes Smart Cars Market Pull Smart Factories Technology Push © smartfactory-KL 2013-3
  • 4. The traditional Factory PLC setup setup shorter product life cycles individualized products SCADA production international competition production monolitic quality demand fixed locations unknown positions Ethernet hierarchical wired Information and communication technologies © smartfactory-KL 2013-4
  • 5. Future Products must… …have a standardized network interface 7 6 5 4 3 2 1 R Services …have a unique identity and memory (by birth) IPV6 [2001:0db8:85a3:08d3:1319:8a2e:0370:7344] OPC UA IP …offer autonomy WiFi Resource and Energy model Service model Communication model Product model …be treated as abstract objects …be locatable at all times CAD model …be described by models © smartfactory-KL 2013-5
  • 6. I 4.0 is affecting the complete lifecycle ERP Change Management planning PLM Logistics delivering MES analyzing changing BigData scheduling designing Set-Up Cloud Operation Disassembly Design Engineering Information Backbone saving repairing informing Maintenance Resource Control © smartfactory-KL 2013-6 Customer
  • 7. Industry 4.0 Industrie 4.0 The 4th industrial revolution… …or just another Hype? © smartfactory-KL 2013-7
  • 8. The 4th Industrial Revolution - „Industry 4.0“ ICT Drivers Quality of life Engineering Sciences µelectronics Mobility 4th 3rd 2nd 1st Cyber Physical Systems Computer, NC,PLC conveyor belt steam engine EU US GB 1782 Power generation Mechanical automation 1913 Industrialization © smartfactory-KL 2013-8 US/EU 1954 Electronic Automation 2015 Smart Automation
  • 9. History Industrie 4.0 German BMBF initiates the Science Union to identify future High Tech Trends with high impact on society 2010 First Appearance of the word Industrie 4.0 2011 Final report of the Science Union on Industrie 4.0 2012 BMBF-Report “Securing the future of German manufacturing Industry” Recommendations for implementing the strategic initiative Industrie 4.0 2013 Foundation of the Platform Industrie 4.0 by 3 industry associations 2014 Publicity and Demonstration First I4.0 Demonstrator by smartfactory Revised I4.0 Demonstrator by smartfactory New I4.0 Demonstrator by smartfactory and industry Governmental Funding Funding program Industrie 4.0 (Research) © smartfactory-KL 2013-9 Funding program Industrie 4.0 (Application) 200 (x2) Mio€
  • 11. Why does Germany invest in this Program ? Germany is in a world leading position in production of goods as well the production equipment The world market is undergoing rapid changes Labor cost, quality demand, individualized products, shorter product life cycles Germany must keep production in Germany or even get production back from low-cost countries © smartfactory-KL 2013-11
  • 12. Industrie 4.0 funding strategy „Lighthouse“Projects „Streetlighting“Projects feasibility application big consortia >Industry >Academia 10-15 Mio€ each 10-12 partners smaller consortia >Industry Academia 3-5 Mio€ each 4-5 partners © smartfactory-KL 2013-12 „Laser“Projects basic research small consortia >Academia Industry 0,5-2 Mio€ each 1-3 partners
  • 13. Benefits from Industrie 4.0 for the German economy • • • • • • • Helps keeping production in Germany Helps German companies to compete successfully Brings leadership on world markets Needs skilled workers and gives employment Speeds up the production setup process A knowledge-based high-tech approach Reduces complexity But… • • • • • • Needs a longterm committment Is a major upheavel and not a smooth change Is not a single industry solution but has wide-spread impact Needs new skills Needs interdisciplinary collaboration Is closely linked to Cloud and Big Data © smartfactory-KL 2013-13
  • 14. The smartfactory Industry 4.0 not just words but actions…. © smartfactory-KL 2013-14
  • 16. View into the Smartfactory continuous flow process discrete handling process colored soap production bottling, handling, labeling, QC, packaging… Live-Webcam: http://www.smartfactory.de/webcam.de.htm © smartfactory-KL 2013-16
  • 17. View into the Smartfactory assembly process augmented reality Key finder production Information, maintenance and control © smartfactory-KL 2013-17
  • 18. Questions and Remarks?? THANK YOU © smartfactory-KL 2013-18