Uniclass                         EPIC                 L41121+L412:N32          D1121+D122:Y42                 CI/SfB      ...
DoorsPROMAT UK LIMITED   Technical Services Tel: 01933 271476 Fax: 01933 276790
Doors                 CONTENTS    C O N T E N T S       INTRODUCTION                          ● Promat high performance st...
INTRODUCTION                                                                          Doors4    INTRODUCTION    Promat UK ...
Doors                                                    PRODUCT SELECTORPRODUCT SELECTOR                                 ...
PROMAT DURASTEEL® DOOR RANGE                                                    Doors    The DD range of high performance ...
Doors                              PROMAT DURASTEEL® DOOR RANGE                                                           ...
DURAFIRE® DD 120/240                                                                     Doors    STANDARD SPECIFICATION  ...
Doors                                                      DURAFIRE® DD 240 SLIDERSTANDARD SPECIFICATION   Leaf:          ...
DURAFIRE® DD 120/240 TRAP                                                                Doors     STANDARD SPECIFICATION ...
Doors                                DURAFIRE® DD 120 & DD 240 SHUTTERSTANDARD SPECIFICATION   Leaf:             Overall t...
DURASECURE DD 3 / DD 4 / DD 5                                                          Doors     STANDARD SPECIFICATION   ...
Doors                                                            DURASECURE DD TRAPSTANDARD SPECIFICATION   Leaf:         ...
DURASTEEL® DOOR OPTIONS                                                 Doors     VISION PANELS                           ...
Doors                                     DURASTEEL® DOOR OPTIONSHANDING TERMINOLOGYThe importance of understandingdoorset...
DD FRAME AND FIXING DETAILS                                                           Doors                 Jamb Details  ...
Doors                                    DD FINISH & IRONMONGERY OPTIONSDD FINISH OPTIONS Ref                   Finish Des...
BESPOKE DOORSETS                                                            Doors     This Guide aims to provide an unders...
Doors                                   DURASTEEL® BLAST DOOR RANGE                                                       ...
PROMAT DURABLAST DBD                                                         Doors     The following tables show the allow...
Doors                                                 PROMAT DURABLAST DBD  TABLE 3A DURABLAST DBD B3 SINGLE LEAF DOORSET ...
PROMAT DURABLAST DBD                                                                       Doors     STANDARD SPECIFICATIO...
DoorsCustomer Services Tel: 01344 381381 Fax: 01344 381380   PROMAT UK LIMITED
Doors                        PROMAT UK LIMITED      Door Division: P.O.Box 6718, Wellingborough, Northants, NN8 6XS       ...
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Durasteel doors

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Durasteel doors

  1. 1. Uniclass EPIC L41121+L412:N32 D1121+D122:Y42 CI/SfB (31.5)+(37.5) X (K2)+(K3) January 2004Guide to High Performance Door Applications
  2. 2. DoorsPROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  3. 3. Doors CONTENTS C O N T E N T S INTRODUCTION ● Promat high performance steel doors PRODUCT SELECTOR ● Product selector by market sector PROMAT DURASTEEL® DOOR RANGE ● Introduction ● DURAFIRE® DD 120/240 3 ● DURAFIRE® DD 240 slider ● DURAFIRE® DD 240 trap ● DURAFIRE® DD 120/240 shutter ● DURASECURE DD 3/4/5 ● DURASECURE DD trap STANDARD OPTIONS AND ACCESSORIES ● DD options and accessories ADDITIONAL INFORMATION PROMAT DURASTEEL® BLAST DOOR RANGE ● Introduction ● DBD blast tables ● DURABLAST DBDCustomer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  4. 4. INTRODUCTION Doors4 INTRODUCTION Promat UK Limited, a leader in passive fire protection Promat’s commitment to technical excellence is the driving solutions, also produce a comprehensive range of high force behind the company. Equally, there is a concern for performance steel doorsets for commercial and industrial quality in all its forms; quality of materials, quality of applications. production, quality of its people and even quality of the environment. And as you would expect, Promat is a BS EN Promat has long been involved in establishing standards ISO 9000 registered company. for performance of building systems world-wide, working closely with British and International bodies. The result is a For further information contact the Promat UK Limited range of tested and proven products and systems that show Technical Services Department. exceptional performance characteristics for fire, impact, blast, and security. Promat’s expertise is now recognised in many countries across the world and the company has its own sales and marketing operations in Europe, Australasia and the Far East. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  5. 5. Doors PRODUCT SELECTORPRODUCT SELECTOR Commercial Light Industrial Heavy Industrial Special Applications Pharmaceutical Manufacturing Sports Stadiums/Grounds Petrochemical Exploration Petrochemical Production Underground Stations Offices/Office Blocks Colleges/Universities Temporary Buildings Power Transmission Private Health Care Public Health Care Sports Complexes Retail Units/Shops Cinemas/Theatres Shopping Centres Product Type Water Authorities Food Processing Power Stations Police Stations Page Number Storage Units Telecom Schools Airports Railway Tunnels Tunnels Prisons Hotels MODDURAFIRE® DD 120 6 ● ● ● ● ● ● ● ● ● ●DURAFIRE® DD 240 6 ● ● ● ● ● ● ● 5DURAFIRE® DD 240 Slider 6 ● ● ● ● ● ● ● ●DURAFIRE® DD 240 Trap 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ●DURAFIRE® DD 120 Shutter 7 ● ● ● ● ● ● ● ● ● ●DURAFIRE® DD 240 Shutter 7 ● ● ● ● ● ● ● ●DURASECURE DD 3 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●DURASECURE DD 4 7 ● ● ● ● ● ● ● ● ● ● ●DURASECURE DD 5 7 ● ● ● ● ● ● ● ● ●DURASECURE DD Trap 7 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●DURABLAST DBD 19 ● ● ● ● ● ● ● ● ●Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  6. 6. PROMAT DURASTEEL® DOOR RANGE Doors The DD range of high performance steel doors is unique to The DD range can be specified and supplied with standard Promat UK Limited. The manufacturing process, along with ironmongery but the flexibility in design and manufacture the design of the products, offers flexibility in configurations allows for a range of options – refer to Pages 14 - 17. and performance. Each doorset can be purpose built to the client’s exact specification, enabling virtually any shape or DURAFIRE® DD 120/240 size to be created to meet the project requirements. Promat has conducted extensive fire resistance tests on a range of sizes and configurations of hinged steel doorsets. The range covers single and multiple leaf constructions for The independent certification of these products ensures that internal and external use and offers some of the highest fire the doorset will prevent the spread of fire from one and security ratings in the industry. compartment to another, reducing loss of property and6 The DD range of doorsets can be supplied as an integral ensuring safe emergency escape for personnel. The part of the DURASTEEL fire protection system or as an ® DURAFIRE® DD range of hinged products are certified to individual item suitable for fixing into timber or steel stud BS 476: Part 22: 1987 for up to 240 minutes integrity and partitions and brick or blockwork apertures. to SOLAS and IMO standards. These products have been designed with quality and The range covers single and double leaf constructions performance in mind. The high impact resistance and for internal and external uses. The unique design of the durability of the DURASTEEL sheet means that, once ® DURAFIRE® DD products enables great flexibility in installed, they are virtually maintenance free. With a history manufacture, allowing almost any shape or size to of projects over 35 years, DD doorsets have a proven be produced. track record. DURAFIRE® DD 240 SLIDER The DURAFIRE® DD 240 Slider has its principal application as movable sections of a DURASTEEL® fire protection system. The DURAFIRE® DD 240 Sliders are certified to BS 476: Part 22: 1987 for up to 240 minutes integrity and are ideally suited to medium and heavy duty industrial situations in power generation and industrial buildings. One of the main benefits of these sliding doors is that they can be produced to much larger dimensions than conventional hinged doorsets, offering access to large plant and machinery etc, whilst retaining the specified fire performance of the compartment wall. These doorsets can be designed to incorporate a wicket door for personnel access. The unique design of the DURAFIRE® DD 240 slider enables manufacture of a variety of configurations for both horizontal and vertical sliding in single and double leaf constructions. The DURAFIRE® DD 240 Slider door range is supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide fail-safe Promat DURAFIRE DD 240 Slider operation. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  7. 7. Doors PROMAT DURASTEEL® DOOR RANGE All shutters are supplied with a counterbalance system to ensure a controlled closure. If required, fusible links and electro-magnetic devices can be incorporated in the design to provide fail- safe operation. DURASECURE DD 3/4/5 The DURASECURE DD range provides outstanding resistance to intruder attack. These doorsets also provide a fire 7 performance of 120 minutes integrity. Depending on client requirements, Promat can offer: ● Grade 3 (DURASECURE DD 3), ● Grade 4 (DURASECURE DD 4) ● Grade 5 (DURASECURE DD 5). DURASECURE DD TRAP The DURASECURE DD Trap door is the product of Promat’s relationship and Promat DURAFIRE® DD 240 commitment to specific client developmentDURAFIRE® DD 240 TRAP to meet a unique performance specification for security andThe unique design of the DURAFIRE® DD 240 Trap enables fire rated trap doors.flexibility in manufacture allowing almost any shape or sizeto be produced. A range of configurations with single and Incorporating a heavy duty leaf with a 3-way shoot boltmultiple leaf constructions are available. The DURAFIRE® DD mechanism and pin hinge, the doorset offers an enhanced240 Trap is certified to BS 476: Part 22: 1987 for up to 240 level of security to British Telecom test standards. The trapminutes integrity. doors are designed to withstand medium traffic loads and can be set up to provide assisted opening for panicThe DURAFIRE DD 240 Trap can be supplied with standard escape situations.ironmongery but the flexibility in design and manufactureallows for a range of options. Gas struts can be providedwhere controlled closure is required. Doors can also bedesigned to withstand light traffic loads and with a flushface and pivot hinge to avoid trip hazards.DURAFIRE® DD 120 AND 240 SHUTTERThe DURAFIRE® DD 120 and 240 Shutters are ideal forincorporation into industrial fire protection systems,particularly where conveyor belts penetrate compartmentwalls. The design of the DURAFIRE® DD 240 Shutter allowsthe manufacture of a variety of configurations, both droppingand rising to close, dependent on the application.Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  8. 8. DURAFIRE® DD 120/240 Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 60mm (FR7) (FR11) Material: 60 x 60 x 6mm thick angle section Jointing: Mitred and welding joints or cleated constructions Type and configuration: Single rebate/3-sided frame Threshold plate: 70 x 10mm thick MS plate (FR15) Finish: Frame and leaf: Standard shop-applied zinc based primer, ready for site painting (P3)8 Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Double Leaf Example Doorset Calculation Doorset Calculation Structural opening width A A 900 A 1800mm Structural opening height B B 2100 B 2100mm Overall frame width C (A - 8 = C) 892 (A - 8 = C) 1792mm Overall frame height D (B - 6 = D) 2094 (B - 6 = D) 2094mm Door leaf width E (A - 25 = E) 875 ((A - 30)/2 = E) 885mm Door leaf height F (B - 35 = F) 2065 (B - 35 = F) 2065mm Note: For maximum leaf sizes and configurations, please refer to page 15. Calculations based on standard specification. Single Leaf Double Leaf DD 120 / DD 240 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  9. 9. Doors DURAFIRE® DD 240 SLIDERSTANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 80mm Material: 80 x 40 x 80 x 6mm thick Z-section Jointing: Mitred and welding joints Type and configuration: Single rebate/3-sided frame Threshold plate: Not as standard Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Heavy duty mild steel track and rollers recessed handle and bottom guide rollers. 9 Standard weight counterbalance system and thermo-fusible link Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 920mm Structural opening height B B 2100mm Door leaf width C (A + 340 = C) 1260mm Door leaf leading edge height D (B + 212 = D) 2312mm Door leaf trailing edge height E (C/30 + D = E) 2354mm Frame leading edge height F (B + 272 = F) 2372mm Frame trailing edge height G (H/30 + F = G) 2451mm Frame Length H ((2 x A) + 536 = H) 2376mm Note: For maximum leaf sizes, configurations and options, please refer to page 15. Calculations based on standard specification. D DD 240 SliderCustomer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  10. 10. DURAFIRE® DD 120/240 TRAP Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 60mm (FR7) Material: 60 x 60 x 6mm thick angle section Jointing: Mitred and welding Type and configuration: Single rebate/4-sided frame Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: 2 no. hook and ride hinges per leaf and recessed pull handle10 Certification: BS 476: Part 22: 1987 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 900mm Structural opening height B B 1000mm Overall frame width C (A - 8 = C) 892mm Overall frame length D (B - 8 = D) 992mm Door leaf width E (A - 25 = E) 875mm Door leaf length H (B - 26 = F) 974mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD240 Trap PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  11. 11. Doors DURAFIRE® DD 120 & DD 240 SHUTTERSTANDARD SPECIFICATION Leaf: Overall thickness: 12mm (DD120) 28mm (DD240) Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 80mm Material: 45 x 80 x 45 x 6mm thick Z-section/25 x 15 x 3mm thick angle section Jointing: Mitred and welded joints Type and configuration: 3-sided frame with trailing edge flame trap Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Standard weight counterbalance system, heavy duty mild steel track Certification: BS 476: Part 22: 1987 11 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 920mm Structural opening height B B 900mm Overall frame width C (A + 92 = C) 1012mm Overall frame length D (B + 96 = D) 996mm Door leaf width E ((B + D + 92 = E) 1988mm Door leaf length F (A + 178 = F) 1098mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD120 DD240Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  12. 12. DURASECURE DD 3 / DD 4 / DD 5 Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28mm Material: 9.5mm thick DURASTEEL® sheet Core material: Security Steel Jointing construction: Mitred and welded Frame: Overall frame depth: 75mm (FR9, FR13) Material: 75 x 50 x 6mm thick channel section Jointing: Mitred and welded joints Type and configuration: 3-sided frame with trailing edge flame trap Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3) Ironmongery: Leaf fitted with 3-way shoot bolt mechanism with security dead bolt, handle12 set and rose plates. 3 no. hook and ride hinges and 1 no. hinge keep per leaf. Lock fitted with security cover plates Certification: LPS 1175 Grades 3/4/5 Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 900mm Structural opening height B B 2100mm Overall frame width C (A - 8 = C) 892mm Overall frame length D (B - 6 = D) 2094mm Door leaf width E ((A - 113 = E) 787mm Door leaf length F (B - 76 = F) 2021mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. Single Leaf DD 3 / DD 4 / DD 5 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  13. 13. Doors DURASECURE DD TRAPSTANDARD SPECIFICATION Leaf: Overall thickness: 45mm Material: 10mm thick security plate Jointing construction: Mitred and welded Frame: Overall frame depth: 185mm Material: 50 x 130 x 50 x 6mm thick Z-section,35 x 90 x 39 x 6mm thick channel section Jointing: Mitred and welded joints Type and configuration: Single rebated/4-sided frame Finish: Frame and leaf: Hot dip galvanised (P7) Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, removable handle. Special pin hinge, 2 no. gas struts 13 Certification: British Telecom Standard Performance Enhanced Level Dimensional Details Ref Single Leaf Example Doorset Calculation Structural opening width A A 610mm Structural opening height B B 610mm Overall frame width C (A + 220 = C) 830mm Overall frame length D (B + 248 = D) 858mm Door leaf width E ((A + 326 = E) 936mm Door leaf length F (B + 326) = F 936mm Note: For maximum leaf sizes, configurations and options, please refer to Promat Technical Services Department Calculations based on standard specification. DD TrapCustomer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  14. 14. DURASTEEL® DOOR OPTIONS Doors VISION PANELS LOUVRE PANELS 100 x 150mm 400 x 400mm 500 x 500mm 500 x 500mm14 100 x 300mm 2 no. 100 x 300mm 2 no. 500 x 500mm Fully louvred The vision panel details are applicable to the The louvre panel details shown are part of Promat’s DURAFIRE DD, range. ® standard range. The vision panel details shown are Promat’s standard range. For louvre panels shapes and sizes outside this range please For vision panel shapes and sizes outside this range please refer to Promat’s Technical Services Department. refer to Promat’s Technical Services Department. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  15. 15. Doors DURASTEEL® DOOR OPTIONSHANDING TERMINOLOGYThe importance of understandingdoorset handings can never beunderstated.The direction of the swing and theposition of the hinges identify thehanding of a doorset.Example: when the door leaf openstoward the operator and the hinges are 15visible on the left-hand side the doorsetis deemed to be left hand hung. Left hand hung Right hand hungHANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 120/240 DOORSETS Door leaf handing Max leaf size Description Ref Left hand hung Right hand hung Width Height DD 120 latched, single LSASD 1100 3000 acting, single leaf doorset DD 240 latched, single LSASD 1500 4000 acting, single leaf doorsetHANDINGS AND CONFIGURATIONS – DOUBLE LEAF DURAFIRE® DD 120/240 DOORSETS Door leaf handing Max leaf size Description Ref Left hand active Right hand active Width Height DD 120 latched, single LSADD 1100 3000 acting, double leaf doorset DD 240 latched, single LSADD 1500 4000 acting, double leaf doorsetHANDINGS AND CONFIGURATIONS – SINGLE LEAF DURAFIRE® DD 240 SLIDER Door leaf handing Max leaf size Description Ref Left hand sliding Right hand sliding Width Height DD 240 slider unlatched, ULSD 5000 5000 single sliding doorsetCustomer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  16. 16. DD FRAME AND FIXING DETAILS Doors Jamb Details Head Details Cill Details FR7 Reveal Fixing FR11 Reveal Fixing 60 x 60 x 6 MS Angle FR15 Surface fixed16 60 x 60 x 6 MS Angle 70 x 10 flat plate FR8 Face Fixing 60 x 60 x 6 MS Angle FR12 Face Fixing 60 x 60 x 6 MS Angle FR16 Recessed 70 x 10 flat plate FR9 Hidden Fixing 75 x 50 x 6 MS Channel FR13 Hidden Fixing 75 x 50 x 6 MS Channel FR10 Reveal Fixing FR14 Reveal Fixing 75 x 50 x 6 MS Channel 75 x 50 x 6 MS Channel The frame options above are based on industry standards. Specification profiles can be developed on request. The fixing details shown above are on typical backgrounds such as concrete block. For fixing details into alternative apertures, constructions and materials, refer to Promat Technical Services Department. As standard, the frame is fabricated as a 3-sided construction, with a head, hinges side and lock side jamb. Threshold plates are not standard but can easily be incorporated within the construction upon request. The threshold can be formed from a flat or rebated steel or aluminium plate or with a fourth side of the frame. PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  17. 17. Doors DD FINISH & IRONMONGERY OPTIONSDD FINISH OPTIONS Ref Finish Description Each of the product types within the DD range have a P2 Grey zinc based primer standard finish detailed in the product specification. The P3 Blue zinc based primer finish options table gives a list of alternative standard finishes P4 Two pack polyurethane – RAL/BS colours available for the range. P5 Brushed stainless steel P7 Hot dip galvanised – frame only P8 Shot blast and zinc sprayIRONMONGERY OPTIONS 17 Double cylinder with thumbturn Double cylinder key operated Half cylinder key operated Mortice 3-way shoot bolt Chubb mortice deadbolt Leo lockable handle set Union mortice deadbolt Escutcheon plate Circular cylinder Lever handle Rose plate Panic bar Set Type Description Face side Key retracts deadbolt, lever retracts shootbolt DD – A1 ● ● ● ● ● Far side No operation Face side Key retracts deadbolt, lever retracts shootbolt DD – A2 ● ● ● ● ● ● Far Side No operation Face side Key retracts deadbolt, lever retracts shootbolt DD – B1 ● ● ● ● ● Far side Key retracts deadbolt, lever retracts shootbolt Face side Key retracts deadbolt, lever retracts shootbolt DD – B2 ● ● ● ● ● ● Far side Key retracts deadbolt, lever retracts shootbolt Face side Key retracts deadbolt, lever retracts shootbolt DD – E ● ● ● ● ● ● Far side Thumbturn retracts deadbolt, handle retracts shootbolt Face side Key releases handle, handle retracts shootbolt DD – G ● ● ● ● ● Far side Panic bar retracts shootbolt Face side Lever retracts shootbolt DD – L ● ● ● Far side Lever retracts shootbolt Face side No operation DD – T ● ● Far side Panic bar retracts shootbolt Face side Lever retracts shootbolt DD – U ● ● ● ● Far side Panic bar retracts shootboltThe above table gives details of our standard ironmongery options which are based on the most commonly used functions.For further details on ironmongery including: closers, locks, handle sets, panic functions, hold open devices, door stops, kick plates, smoke and weather seals,hinges, suited and master keyed cylinders, please contact Promat Technical Services Department.Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  18. 18. BESPOKE DOORSETS Doors This Guide aims to provide an understanding of the standard TECHNICAL AND DESIGN SUPPORT SERVICES door specifications that Promat can provide for applications For technical enquires, designs advice contact Promat such as fire, impact, blast and security. Technical Services Department, telephone: 01933 271476 or fax: 01933 276790. Although this Guide details standard door specifications, Promat specialises in the manufacture of bespoke doorsets SALES ENQUIRES (i.e. no standard sizes, shapes, finishes or function) and aims Promat’s Sales Department, telephone: 01344 381381 or to provide a door solution for any situation. fax: 01344 381380. For your specialist door requirements contact Promat’s Technical Services Department on: telephone: 01933 271476 or fax: 01933 276790.18 INSTALLATION All doorsets should be installed in accordance with our recommended installation instructions. For installation instructions or details of our recommended installers please contact Promat’s Technical Services Department, telephone: 01933 271476 or fax: 01933 276790. DURAFIRE® DD Sliding Trap DURAFIRE® DD Sliding Folding Door PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  19. 19. Doors DURASTEEL® BLAST DOOR RANGE 19 Promat DURABLAST DBD – BRE Cardington Blast Door TestMan-made disasters are often harrowing and tragic events. The DURABLAST DBD range has been independently testedYet from them we gain valuable lessons which can lead to at the Building Research Establishment at Cardingtonimproved legislation. specifically for the offshore market. However, these products can also be used in a diverse range of industrial andWhether the applications are industrial, commercial or commercial applications, including power generation,domestic, fire, explosion, hazardous emissions and terrorist chemical and paint plants, control room protection, defenceactivity all have to be taken into account by today’s establishments and anti-terrorist installations.engineers. The benefits of such safety improvements resultin reduced risk, reduced loss and reduced cost to lives, The DURABLAST DBD range can be supplied as an integralproperty and the environment. part of the DURASTEEL® FIREBLAST® system or as an individual item to be fitted into any blast resistantFor example, one system developed to protect against such construction. The range covers single and double leafsituations is Promat’s DURABLAST DBD range of blast constructions for internal and external use. The high impactdoorsets. These products have been designed to withstand resistance, durability and DURASTEEL® sheet means thatblast pressures up to 1.52 Bar with a fire performance of once installed, the doorsets are virtually maintenance free.240 minutes.These products have been developed with quality andperformance in mind. Promat’s design, combining specialistenergy absorbing, durable materials and years of experience,ensures that the DURABLAST DBD systems can withstandexplosions, yet still remain unaffected by prolonged periodsof fire. Additionally, as the system maintains its integrity, itcontinues to offer protection against impact and moisture.Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  20. 20. PROMAT DURABLAST DBD Doors The following tables show the allowable blast pressures that the single and double leaf doors can safely withstand. The pressure is related to the leaf size, leaf construction and the direction of the blast i.e. “away from frame” and “into frame”. TABLE 1A DURABLAST DBD B1 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25 2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23 2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19 2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.1520 2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13 Table 1A/1B 2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11 120 minute fire resistant single leaf 2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10 blast door with a blast capacity up to 0.38 Bar “away from frame” TABLE 1B DURABLAST DBD B1 SINGLE LEAF DOORSET and up to 0.73 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.1 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.2 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.3 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.4 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.5 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 2.6 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44 TABLE 2A DURABLAST DBD B2 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25 2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23 2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19 2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15 2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13 Table 2A/2B 2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11 240 minute fire resistant single leaf 2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10 blast door with a blast capacity up to 0.38 Bar “away from frame” TABLE 2B DURABLAST DBD B2 SINGLE LEAF DOORSET and up to 0.72 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.1 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.2 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.3 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.4 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.5 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 2.6 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43 PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  21. 21. Doors PROMAT DURABLAST DBD TABLE 3A DURABLAST DBD B3 SINGLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.70 0.65 0.61 0.57 0.54 0.51 0.48 0.46 0.44 2.1 0.68 0.63 0.59 0.55 0.52 0.49 0.47 0.45 0.43 2.2 0.65 0.60 0.56 0.53 0.50 0.47 0.45 0.43 0.41 2.3 0.62 0.57 0.54 0.50 0.47 0.45 0.43 0.41 0.39 2.4 0.59 0.55 0.51 0.48 0.45 0.43 0.41 0.39 0.37 Table 3A/3B 21 2.5 0.57 0.53 0.49 0.46 0.43 0.41 0.39 0.37 0.35 240 minute H60 rated single leaf 2.6 0.55 0.51 0.47 0.44 0.42 0.39 0.37 0.35 0.34 blast doors with a blast capacity up to 0.7 Bar “away from frame” TABLE 3B DURABLAST DBD B3 SINGLE LEAF DOORSET and up to 1.52 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 1.52 1.40 1.30 1.22 1.14 1.07 1.01 0.96 0.90 2.1 1.52 1.40 1.30 1.22 1.13 1.06 1.00 0.94 0.88 2.2 1.48 1.36 1.25 1.16 1.09 1.02 0.95 0.90 0.85 2.3 1.14 1.30 1.20 1.12 1.04 0.98 0.92 0.86 0.82 2.4 1.36 1.25 1.16 1.07 1.00 0.94 0.88 0.83 0.79 2.5 1.31 1.20 1.11 1.03 0.96 0.90 0.85 0.8 0.76 2.6 1.26 1.16 1.07 1.00 0.93 0.87 0.82 0.77 0.73 TABLE 4A DURABLAST DBD B4 DOUBLE LEAF DOORSET Pressure (Bar) away from frame Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33 2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32 2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29 2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26 2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24 Table 4A/4B 2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22 240 minute H60 rated double leaf 2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20 blast doors with a blast capacity up to 0.53 Bar “away from frame” TABLE 4B DURABLAST DBD B4 DOUBLE LEAF DOORSET and up to 0.53 Bar “into frame” Pressure (Bar) into frame according to leaf size. Leaf Height (m) Leaf width (m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33 2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32 2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29 2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26 2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24 2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22 2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20Customer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  22. 22. PROMAT DURABLAST DBD Doors STANDARD SPECIFICATION Leaf: Overall thickness: 28 or 50mm Material: 9.5mm thick DURASTEEL® sheet Jointing construction: Mitred and welded Frame: Overall frame depth: 70mm (FR9) (FR13) Material: 75 x 50 x 6mm thick channel section Jointing: Mitred and welding joints Type and configuration: Single rebate/3-sided frame Threshold plate: 70 x 10mm thick MS plate (FR15) Finish: Frame and leaf: Standard shop applied zinc based primer, ready for site painting (P3)22 Ironmongery: Leaf fitted with 3-way shoot bolt mechanism, handle set and rose plates. 2 no. hook and ride hinges and central hinge keep per leaf. Passive leaf on a double leaf doorset is fitted with either face fixed tower bolts top and bottom or 2-way shoot bolts Certification: Independent blast test at BRE Cardington TCR 112/95 Dimensional Details Ref Single Leaf Example Double Leaf Example Doorset Calculation Doorset Calculation Structural opening width A A 900mm A 900mm Structural opening height B B 2100mm B 2100mm Overall frame width C (A - 8 = C) 892mm (A - 8 = C) 1792mm Overall frame height D (B - 6 = D) 2094mm (B - 6 = D) 2094mm Door leaf width E (A - 113 = E) 787mm (A - 120)/2 = E) 840mm Door leaf height F (B - 79 = F) 2021mm (B - 79 = F) 2021mm Note: For maximum leaf sizes, blast ratings, please refer to tables on page 20 - 21. Calculations based on standard specification. B1/B2 B3/B4 Single leaf Double leaf DURABLAST DBD PROMAT UK LIMITED Technical Services Tel: 01933 271476 Fax: 01933 276790
  23. 23. DoorsCustomer Services Tel: 01344 381381 Fax: 01344 381380 PROMAT UK LIMITED
  24. 24. Doors PROMAT UK LIMITED Door Division: P.O.Box 6718, Wellingborough, Northants, NN8 6XS Telephone: 01933 271476 Fax: 01933 276790Head Office: The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD Telephone: 01344 381300 Fax: 01344 381301Customer Services Department: Telephone: 01344 381381 Fax: 01344 381380Technical Services Department: Telephone: 01933 271476 Fax: 01933 276790

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