Eaton Enterprise Data Centers Sep 2010


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Eaton\'s new KY enterprise data cetners presented at the 7X24 Exchange, June 2010

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  • In fact, Eaton is a leading diversified power management company. We help the world use electrical, fluid and mechanical power more reliably, efficiently and safely.
  • That culture of “doing business right” includes a commitment to being sustainable by design. That means we can deliver innovations that not only help your business; they are also helping to improve the world. Some products that help reduce energy consumption Lighting control systems: turn off the lights when a space is unoccupied, and reduce artificial lighting when natural light is strong. These systems typically reduce lighting energy consumption from 10 to 30 percent. Eaton’s UPSs: achieve higher efficiency than traditional UPSs—and at typical low loading levels, result in 50 percent less power loss. Revolutionary technology delivers reduced energy costs and increased energy efficiency. Single-phase UPSs meet RoHS standards. Variable frequency drive (VFD): adjusts a motor’s speed to closely match output requirements, resulting in typical energy savings of 10 to 50 percent. Soft-start motor controls lower the demands on a motor during start-up, conserving energy and extending the life of the mechanical system. Harmonic Mitigating Transformers (HMT): HMTs reduce harmonic currents that disrupt the flow of useful electricity in a circuit. Fewer harmonics means more efficient energy consumption overall. Meters and software: High quality meters detect and analyze potentially costly power quality problems, as well as monitor energy consumption and efficiency in real time throughout a building. Metering software aggregates information into understandable charts and graphs that allow users to easily identify energy-saving opportunities. Eaton’s LEED Gold Certified Green Building Eaton Technical Center (Pittsburgh, PA) completed August 2008 Expansion of Eaton Corporation’s Electrical Group America’s headquarters $24M project brings total building to 260,000 sf Office and product development space brings over 800 people under one roof LEED Gold Several Eaton products contribute to LEED certification: Variable frequency drives help to reduce electricity use by 50% compared to existing Tech Center Daylight harvesting / lumen maintenance (lighting control system) Metering down to electrical feeders (system level) Educational Green Outreach program Construction site – recycling Green housekeeping program SMaRT certification (Sustainable Materials Rating Technology) - Eaton is conducting Life Cycle Assessments for many of our products. Eaton’s 9395 UPS was the world’s first electrical product to achieve SMaRT Gold certification.
  • ESS - Energy saver circuit provides power to the critical load and maintains the inverter input Double Conversion Mode & Battery Mode – Since the inverter input is always charged and the output is always synchronized, transition time is minimized
  • Eaton Enterprise Data Centers Sep 2010

    1. 1. Eaton Enterprise Data Centers, Louisville, KY Rob Agar Dr. Kenneth Uhlman, PE VP Critical Infrastructure Director Data Center Business Development Cleveland, OH Raleigh, NC August 2010
    2. 2. Agenda <ul><li>Eaton overview </li></ul><ul><li>Project Bluegrass Key Deliverables </li></ul><ul><li>Organizational alignment </li></ul><ul><li>Business Service Management and Software </li></ul><ul><li>Power Distribution </li></ul><ul><li>Power Quality </li></ul><ul><li>Cooling </li></ul>
    3. 5. Project Bluegrass Overview <ul><li>Two “copy exact” (design once / build twice) “Greenfield” technology centers 12 miles apart near Louisville, KY. </li></ul><ul><li>Must be cost effective, reliable, available, flexible, agile and scalable in front of dynamic business growth. </li></ul><ul><li>Technology Centers will be Tier 3 facilities (N+1). </li></ul><ul><li>Green Initiative - new facilities will be energy efficient & environmentally friendly (LEED). </li></ul><ul><li>Use of products and technologies to reduce energy consumption </li></ul><ul><li>2 New technology centers will become part of enterprise 3 technology center model for OORDR (out of region disaster recovery) </li></ul><ul><li>ITIL™ V3 work processes for IT and Facilities </li></ul><ul><li>Business Service Management </li></ul><ul><ul><li>Converged IT and Facilities </li></ul></ul><ul><ul><li>Leverage IT Operations Software </li></ul></ul><ul><ul><li>3-D Tools - Building Information Management™ (BIM) </li></ul></ul><ul><li>Scheduled for completion / commissioning in 2011. </li></ul>
    4. 6. Industry Standards and Certifications <ul><li>Green Grid Metrics </li></ul><ul><li>Eaton is a Contributing Member </li></ul><ul><li>U.S. Green Building Council </li></ul><ul><li>LEED Gold under 2.2 Standards </li></ul><ul><li>Energy Star </li></ul><ul><li>IT and Facility Equipment </li></ul><ul><li>UPS Energy Star under development </li></ul>
    5. 7. Organizational Alignment and Processes <ul><li>Eaton VP Critical Infrastructure </li></ul><ul><li>Reports to CIO </li></ul><ul><li>IT and Facilities linked to support the businesses </li></ul><ul><li>Optimize reliability, efficiency, energy, capital and operating expenses </li></ul><ul><li>Common assets and work processes: Information Technology Information Library™ ITIL V3 </li></ul>Typical Organization Eaton IT and Facilities
    6. 8. Gartner Maturity Model Source: Gartner Level Gartner IT Maturity Model Description 5 Business Partnership <ul><li>Business Impact and Metrics (Health Dashboard) </li></ul><ul><li>Business Service Management (BSM) </li></ul>4 Service Aligned <ul><li>Event Correlation and Analysis </li></ul><ul><li>Service Level Management </li></ul><ul><li>Service Impact & Root Cause Analysis </li></ul><ul><li>Automated Remedy ticketing and “self healing” actions </li></ul>3 Proactive <ul><li>Consolidate, standardize and integrate monitoring tools </li></ul><ul><li>Synthetic & real-user transactions </li></ul><ul><li>Holistic view of IT systems and facilities </li></ul><ul><li>Event Management </li></ul>2 Committed <ul><li>Siloed monitoring for availability and performance </li></ul><ul><li>Toolsets from many vendors and are not integrated </li></ul><ul><li>Application response time through Synthetic Transactions </li></ul>1 Awareness <ul><li>Up/Down Status and Fire Fighting </li></ul><ul><li>Ad-hoc component monitoring with disparate tools </li></ul><ul><li>Shareware or homegrown tools </li></ul>0 Survival <ul><li>Users first to report issues </li></ul><ul><li>Undocumented and Unmeasured </li></ul>
    7. 9. ITIL™ V3 Work Processes <ul><li>IT and Facilities uses common work processes </li></ul><ul><li>All IT and Facilities Moves, Adds and Changes documented in CMDB </li></ul>Source: ITIL Avocent Management Platform ® Business Management of IT Operations Inventory, Change, Configuration & Release Management Incident & Problem Management Service-level, Availability, Performance & Capacity Management ITIL & Other Process Frameworks Real-time Infrastructure & Operations Architecture Change & Configuration Management Infrastructure Management Incident & Problem Management Process Management Security
    8. 10. IT and Facility Software Integration Business Availability Infrastructure Management Manager of Managers Event Correlation Incident Management Change Management Work Orders <ul><li>Leverage IT software applications to support both IT and Facilities </li></ul><ul><li>Apply Business Analytics to optimize </li></ul><ul><li>Document sustainability metrics: energy savings, carbon footprint, PUE, DCiE, etc. </li></ul><ul><li>Reduce costs and complexity </li></ul>IT Facilities Eaton Corporation
    9. 11. Eaton Business Service Management Enterprise Portal <ul><li>Converged IT and Facilities </li></ul><ul><li>Facilities is a node on the IT network </li></ul><ul><li>Use common Business Analytics and processes </li></ul><ul><li>Leverage IT Operations Software </li></ul><ul><ul><li>Asset Management, Work Orders </li></ul></ul><ul><ul><li>Event correlation, CMDB </li></ul></ul><ul><ul><li>“ What if” scenarios </li></ul></ul><ul><ul><li>Reduced costs and complexity </li></ul></ul>Source: IBM
    10. 12. Power Xpert® Architecture
    11. 13. Power Xpert™ Foreseer Dashboard <ul><li>Utility Power </li></ul><ul><li>Critical Power Status </li></ul><ul><li>Generation </li></ul><ul><li>Building Automation </li></ul><ul><li>Network </li></ul><ul><li>Green Grid Metrics </li></ul><ul><ul><li>DCiE </li></ul></ul><ul><ul><li>PUE </li></ul></ul><ul><ul><li>Others pending </li></ul></ul><ul><li>Sustainability </li></ul>Power Xpert® Meter
    12. 14. Power Xpert® Power Quality Meters and Gateways <ul><li>Power Xpert screens are color coded and auto-scaled similar to airplane cockpit gauges to identify normal operations at a glance </li></ul><ul><li>Power Xpert Gateways with built-in web server to integrate meters, building automation systems including BACNet, Modbus or RS485 </li></ul><ul><li>Foreseer integrates over 600 vendor neutral devices </li></ul><ul><li>Measure and record Data Centre PUE (Power Utilization Effectiveness) </li></ul><ul><li>Access to information and waveform capture with out annual fees </li></ul>
    13. 15. Building Information Management (BIM) <ul><li>3D BIM: A methodology of creating a 3D model that integrates disciplines and trades to provide an object-based information database that meets the needs of all the parties on a project. </li></ul><ul><li>BIM is a host of different applications during the building lifecycle including walls, windows, doors, equipment </li></ul><ul><li>3D Benefits: collision detection of different trades including electrical equipment, construction… </li></ul><ul><li>4D BIM: XML file attached to BIM enabling real-time monitoring of equipment and processes </li></ul><ul><li>Proactive diagnostics compares predicted verus actual for preventive maintenance </li></ul>
    14. 16. Data Center Operational Support <ul><li>Onsite Real-time Monitoring </li></ul><ul><li>IT linked with EPMS linked with BMS </li></ul><ul><li>Power Xpert® Foreseer </li></ul><ul><li>Redundant systems </li></ul><ul><li>Eaton Customer Reliability Center </li></ul><ul><li>Raleigh, NC 24x7 hardened facility </li></ul><ul><li>Service Level Agreements </li></ul><ul><li>Linked with Subject Matter Experts </li></ul><ul><li>Virtual Model </li></ul><ul><li>3D Building Information Management (BIM) </li></ul><ul><li>Switchgear, UPS and other major systems </li></ul><ul><li>XML files linked to BIM file for real-time monitoring </li></ul>
    15. 17. Eaton BIM Data Center Model
    16. 18. Medium Voltage Power Distribution <ul><li>Substations and Medium Voltage Switchgear </li></ul><ul><li>Magnum Vacuum Circuit Protection </li></ul><ul><li>Space savings up to 50% </li></ul><ul><li>Arc Resistant Switchgear </li></ul><ul><li>Generator Parallel Switchgear </li></ul><ul><li>Caterpillar generators and switchgear </li></ul><ul><li>Moving Master Technology </li></ul><ul><li>Eaton Magnum Circuit Protection </li></ul>
    17. 19. Low Voltage Power Distribution <ul><li>Magnum Switchgear </li></ul><ul><li>Front accessible reduces floor space up to 50% </li></ul><ul><li>Side cable compartments for thermal scanning </li></ul><ul><li>Magnum DS Circuit Protection </li></ul><ul><li>400 VAC Remote Power Panels </li></ul><ul><li>Eliminates transformers </li></ul><ul><li>Branch Circuit Monitoring </li></ul><ul><li>Eaton Circuit Protection </li></ul>
    18. 20. The Challenge For UPS’s <ul><li>In double conversion mode, the efficiency of any UPS varies depending on the % of load </li></ul><ul><ul><li>Highest efficiency when close to full capacity </li></ul></ul><ul><li>UPS systems rarely loaded at full capacity </li></ul><ul><ul><li>This is fact in redundant systems </li></ul></ul><ul><li>How to maximize efficiency potential of UPS systems with lighter loads </li></ul>The Solution: Eaton 9395 UPS and VMMS
    19. 21. Eaton 9395 UPS system <ul><li>Historically, high availability and high efficiency were conflicting goals </li></ul><ul><li>Highest reliability & availability </li></ul><ul><ul><li>Double Conversion UPS </li></ul></ul><ul><ul><li>Inherent redundancy </li></ul></ul><ul><ul><li>Concurrent maintenance </li></ul></ul><ul><ul><li>Flexible, scalable, upgradeable </li></ul></ul><ul><ul><li>Lowest weight and smallest footprint </li></ul></ul><ul><ul><li>Scalable 275 KVA Modules up to 1.1 MVA </li></ul></ul><ul><li>Energy Advantage Architecture </li></ul><ul><ul><li>99% efficiency across the loading spectrum with Energy Saver System </li></ul></ul><ul><ul><li>Scalable with Variable Module Management System (VMMS) </li></ul></ul>
    20. 22. Energy Saver System saves even more at lower loadings <ul><li>ESS Efficiency — 99% across the complete operating range </li></ul>
    21. 23. Energy Advantage Architecture Two complementary Eaton-proprietary technologies to maximize UPS performance & efficiency <ul><li>Energy Advantage Architecture </li></ul><ul><li>Higher System Efficiency </li></ul><ul><li>No Compromise On Reliability </li></ul><ul><li>Energy Saver Systems (ESS) </li></ul><ul><li>The ultimate savings: 99% efficiency </li></ul><ul><li>Automatic fast transfer to double conversion mode when needed (in less than 2 ms) </li></ul><ul><li>Variable Module Management System (VMMS) </li></ul><ul><li>Maximized efficiency in double conversion mode </li></ul><ul><li>Both in single- and multi-UPS systems applications </li></ul>
    22. 24. Energy Saver System <ul><ul><li>User configurable with security passwords </li></ul></ul><ul><ul><li>Maximising efficiency when utility is within window </li></ul></ul><ul><ul><li>Instantly and seamlessly transitions to double conversion when poor power quality is detected </li></ul></ul>Battery Backup Double Conversion Energy Saver +3Hz -3Hz +10% -10% +15% -10Hz +10Hz -15% Frequency Input Voltage
    23. 25. Normal Utility Power - Energy Saver Mode <ul><li>Utilizes “clean” utility power for IT equipment </li></ul><ul><li>Industry leading 99% efficiency </li></ul><ul><li>User configurable tolerances for ITIC (voltage, frequency, modes) </li></ul>Normal Input Power Quality Active Modules
    24. 26. Erratic Power <ul><li>Transformerless designs enables Switches to Double-Conversion in < 2 milliseconds </li></ul><ul><li>User configurable time in Double-Conversion mode to enable utility power to stabilize </li></ul>Erratic Power Active Modules
    25. 27. Power outage or sustained erratic power <ul><li>UPS draws power from the internal or external battery modules </li></ul><ul><li>Flywheel option </li></ul><ul><li>Generator support for longer-term outages </li></ul><ul><li>User configurable time in Double-Conversion mode to enable utility power to stabilize </li></ul>Sustained Anomalies Active Modules
    26. 28. The Solution: Eaton VMMS How to maximize efficiency with lighter loads in double conversion mode, especially in multi-UPS and redundant system configurations? <ul><li>Solution #2 (+++) </li></ul><ul><li>Eaton 9395 and its Variable Module Management System </li></ul><ul><li>Automatically optimize efficiency at UPM level </li></ul><ul><li>Concentrate the load on certain UPM’s to maximize overall system efficiency </li></ul><ul><li>Only possible thanks to modularity of Eaton 9395 UPS </li></ul><ul><li>Not limited to multiple-UPS systems </li></ul><ul><li>Achieve even higher optimization thanks to UPM’s modularity </li></ul><ul><li>Solution #1 (+) </li></ul><ul><li>Concentrate load on certain UPS’s to maximize UPS load level and overall system efficiency </li></ul><ul><li>Some energy savings </li></ul><ul><li>Limited to multiple-UPS systems (with several UPS in parallel) </li></ul><ul><li>Still not optimal </li></ul>
    27. 29. Variable Module Management System <ul><li>Particularly efficient with multiple-UPM systems for lighter loads </li></ul><ul><li>Drives up system efficiency thus reducing overall energy consumption without compromising reliability </li></ul>UPM 1 On UPM 2 On UPM 1 On UPM 2 Idle With VMMS Without VMMS
    28. 30. Eaton Data Center Energy Savings per Data Hall <ul><li>Energy Saver System (ESS) </li></ul><ul><li>At 35% loading, energy savings is $33,000 per data hall </li></ul><ul><li>Dotted line is efficiency from UPS </li></ul><ul><li>Solid line includes UPS and cooling </li></ul><ul><li>Solid line is dependent on operating PUE </li></ul><ul><li>Variable Module Management </li></ul><ul><li>System (VMMS) </li></ul><ul><li>3 – 5% efficiency gains under typical loading </li></ul><ul><li>Decreases as load increases </li></ul>
    29. 31. Cooling Considerations Hot Aisle / Cold Aisle In Row Liquid Cooling Overhead Liquid Cooling <ul><li>Mixture of low and high density applications including Blade Servers </li></ul><ul><li>Need 20 KW per rack for long-term growth </li></ul><ul><li>Wanted to keep water off the raised floor </li></ul><ul><li>Considered multiple cooling strategies to optimize energy, floor space, capital and operating expenses </li></ul><ul><li>Selected Chimney Cooling to meet 20KW without water on the raised floor </li></ul>Chimney Cooling Source: Chatsworth
    30. 32. High density data centers Out of Power, Out of Cooling <ul><li>1 MW Data Center, 10,000 sq. ft. </li></ul><ul><li>Legacy Volume Servers @ 500W each </li></ul><ul><li>100 Racks, 10 Rows, 10 Racks/Row, 5 KW/Rack </li></ul><ul><li>500 KW UPS, 350 KW Cooling </li></ul><ul><li>15% Server Utilization </li></ul><ul><li>Incremental Power and Cooling </li></ul><ul><li>PowerChain™ Audit </li></ul><ul><li>Free stranded capacity in existing facility </li></ul><ul><ul><li>Replace legacy UPS with energy efficient UPS </li></ul></ul><ul><ul><li>More efficient cooling systems </li></ul></ul><ul><li>Onsite Combined Cooling and Power systems </li></ul>Pumps Cooling Tower H2O $ Chillers Volume Server Data Center Legacy Volume IT Server 5KW per Rack <ul><li>Blade Servers </li></ul><ul><li>20 IT Racks, 2 Rows, 10 Racks/Row, 25 KW/Rack </li></ul><ul><li>500 KW UPS, 350 KW Cooling </li></ul><ul><li>70% Server Utilization </li></ul><ul><li>Out of Power and Cooling </li></ul><ul><li>Lots of Raised Floor space </li></ul>Pumps Cooling Tower H2O $ Chillers Blade Server Data Center Blade Servers 25 KW per Rack Microturbine CHP
    31. 33. <ul><li>Absorption chiller uses waste heat; 80% efficiency versus 33% of remote utility power plants </li></ul><ul><li>Addresses electric grid issues and reduces carbon footprint </li></ul><ul><li>Reduces power risks with both electric and gas utilities </li></ul><ul><li>Turnkey solutions with UTC and CAT </li></ul><ul><li>Microturbine </li></ul><ul><li>Containerized 1 MW electric and 450 tons of chilled water </li></ul><ul><li>Leasing provides $.06/KWHR with natural gas at $10/Therm and no capital including lease and maintenance </li></ul><ul><li>Six month typical lead time </li></ul><ul><li>Turbine </li></ul><ul><li>Multi megawatt modular systems for global markets </li></ul><ul><li>Fuel Cell </li></ul><ul><li>400 KW electric plus chilled water or high-grade heat </li></ul>Collaborative partnerships for Incremental Onsite Combined Cooling and Power
    32. 34. In Summary / Questions <ul><li>Project Bluegrass will position Eaton for our long-term growth initiatives and business continuity and sustainability needs </li></ul><ul><li>Industry-leading energy efficient data center with integrated IT and Facility processes </li></ul><ul><li>Questions? </li></ul><ul><li>Thank you </li></ul>