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Phase gate, 5 s lean manufacturing

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Phase Gate process, S5 and lean manufacturing to produce world class equipment with outstanding profit

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Phase gate, 5 s lean manufacturing

  1. 1. Phase-Gate, 5S and Lean Production Principles to Manufacture Superior Products and Maximize Profit
  2. 2. Product Development and Production Process Gate 1 Gate 2 Gate 3 Gate 4 Invention & Technology Product Verification & Continuously Innovation Development Design Optimization Monitoring of Phase Phase Phase Phase Production Phase 1 Phase 2 Phase 3 Phase 4 Production What is it? Make it work / Excellent Product Make it fail / Make it fail Make it work Customer & strategic Clarify customer & Customer needs → Capabilities & Continuous Requirements . business needs excellent product Certifications improvement and requirements valuation of production Alternative Develop the best Product Attributes & QA robustness Continuous Customer technology technical solution performace examination redesign Care methodes requirements Define investment Understand / Prevent System Integration CE, OSHA, TUV & outdated opportunities Errors other required conformity Manufacturing Adapt manufacturing Launch readiness product End of Life strategies operations and service strategies Alpha Test Beta Test Voice of the Customer Leadership Principles: superiority, robustness, simultaneous engineering, planning and continuous improvement.
  3. 3. Product Development Process - Gate Review Questions GATE 1 GATE 2 GATE 3 GATE 4 Invent & Innovate Technology Development Product Development/ Verify / Optimize ManufacturingProduct Management What is the idea & why What is the idea & why What is the product What is the final product (statement of product)? (statement of product)? specification? specification? Regulatory / Patent Issues? Regulatory / Patent Issues? How do we compare to the •What are the Life Cycle competition? implications?Sales / Marketing What is the selling price? What is the selling price? What is the selling price? What is the selling price? How many will be sold How many will be sold How many will be sold How many will be sold annually? annually? annually? annually? What are the selling List of sales spreadsheets, strategies? literature, personnel trained & advertising plan.Engineering /Software What are the alternative What are the performance What are the Alpha Test What are the Beta Test technologies? results? results (performance & results? What is the estimated What are the failure modes? failure)? What are CE/ OSHA Compliance development cost, unit costs What are the estimated Design specification. results? and ROI for the recommended development cost, unit costs What are the unit costs & Show exploded drawings with approach? & ROI? actual ROI? part numbers. What is the anticipated What is the anticipated What is the anticipated What is the anticipated schedule and resource list for schedule and resource list for schedule and resource list for schedule and resource list for Phase 2? Phase 3? Phase 4? Phase 5? How to optimize the build How to optimize the build process? process?Manufacturing Overview Assessment What are the manufacturing What is the manufacturing What is the unit cost based strategies (technical, plan and status (technical, upon the BOM? personnel & external personnel & external List the build procedures resources)? resources)? Improve the build proceduresCustomer Service Overview Assessment Overview Assessment What are the service Who has been trained on the strategies (personnel, training product? & documentation)? List the calibration procedures, spare parts list & trouble shooting guide.Executive Management Go / No Go Decision Go / No Go Decision Go / No Go Decision Go / No Go Decision <-------------------------------------------- Product Management Must Tie It All Together ------------------------------->
  4. 4. Samples – Phase / Gate, 5S and Lean Production Green Technology - Refurbished Equipment B7XX GS857  a M8XX GS827
  5. 5. Samples - Phase Gate, 5S and Lean Production New advanced Technology - New Equipment Gravostar HS Gravostar Spectrum Vision 3 - 8KHz Vision 4 - 12KHz Digital P-Card Printed Electronics Technology - New Equipment MicroStar AccuPress Dual MicroscopeLinearDirect Drive
  6. 6. Samples - Phase Gate, 5S and Lean Production
  7. 7. Manufacturing Costs/Profit/ROI Machine Project A:
  8. 8. Manufacturing Costs/Profit/ROIMachine Project B:

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