Overview of Material and Chemical Research Activities at ITRI J assy Wang MCL/ITRI Jan. 17, 2008
Material and Chemical Research Laboratories Corners of MCL Hsinchu, Taiwan
Office of General Director Division of Metallic Materials Research Division of Composite Materials & System Design Divisio...
Manpower of MCL Updated: 08.31.2006 Total: 765 人 PhD Master B.S. Other 41 % 16% College 14 % 1 % 28% Education 0-5 Years 5...
Missions of MCL/ITRI To create new specialty chemicals and materials industries <ul><li>To create new industries with spec...
Focus: Specialty Chemicals & Materials
Nano Glass-like Hybrid Substrate Polarizer BEF AMOLED Color Filter LED Back Light Liquid Crystal Dynode FED Materials for ...
High Energy Capacitor Solar Cell DMFC EV MEA Energy Management Flexible Battery Li-Battery Materials for Energy Storage
Discrete Component Embedded Module W-less Comm. Electronic Packaging Ceramic/Magnetic Materials MLC/LTCC MEMS/Sensor Ultra...
Carbon Golf Shaft Composite Bike Speaker Earphone Recreation Equipment Porous Hollow Fiber
Metallic Materials Semi-solid Molding Thermal Management Precision Rolling AIP AAO Light
Chemical Industry TPU resin Catalysts Novel Square Fiber Pigment & dyestuff Precision Polymers Smart window CA=152 ° Self-...
Development of High Transparent  Hybrid Materials and Substrates for Flexible Display   Developments of Transparent nano-s...
Transparent Organic-Inorganic Nano Hybrid Substrate for LCD Display Retardation at 550nm Retardation(nm) Nano dispersing a...
Compare with TAC: <ul><li>Optical and mechanical properties are very similar with TAC, for example:Low birefringence (low ...
Properties of PI-Silica Nano Hybrid Substrate Comparison on Thermal Expansion Silica content Analysis Transparency of PI-s...
Wool Cotton Novel Apparel Fibers & Yarns Synthetics Yarn Spinning Polydron ® -T3T Hydropore ® Polydron ® -T3H Polydron ®- ...
Advanced CD-Nylon 6 Fiber  Suitable for Deep Color Dyeing CD-nylon Dyeing of nylon fiber by acid dye at 1.0 o.w.f.  120 ℃ ...
In-Situ Polymerization for PET Materials In-Situ Polymerization Polyester  Molecular design Filler Morphology control Manu...
Applications of Polydron ® and HydroPore ®  Fibers
Highly Durable Anti-Fouling Coating  <ul><li>A series patents of  Highly Durable Anti-Fouling Coatings had been filed  in ...
Weather Durability Test & Wet Abrasion Scrub Test   ASTM G155: Xenon Arc Light Exposure Test  ASTM D2486: Wet Abrasion Scr...
Multidisciplinary Interactions
Industrial Linkage <ul><li>Communication Industry Alliance-Key Components SIG </li></ul><ul><li>Taiwan MEMS Industry Group...
International Cooperation Western Europe Office Moscow Office Tokyo Office ITRI Inc. (USA)
Cooperation in Russia <ul><li>MSU-ITRI Joint Lab. </li></ul><ul><ul><li>Started from 2005 </li></ul></ul><ul><ul><li>Estab...
<ul><li>National Taiwan University </li></ul><ul><ul><li>Energy Materials </li></ul></ul><ul><ul><li>Opto-electronic Mater...
Create Business Opportunities through IP Pooling New Opportunities IP from Others ITRI IP <ul><li>IP Pooling </li></ul><ul...
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  • ITRI Jassy Wang

    1. 1. Overview of Material and Chemical Research Activities at ITRI J assy Wang MCL/ITRI Jan. 17, 2008
    2. 2. Material and Chemical Research Laboratories Corners of MCL Hsinchu, Taiwan
    3. 3. Office of General Director Division of Metallic Materials Research Division of Composite Materials & System Design Division of Electronic Materials Research Division of Energy Storage Materials &Tech Div. of Platform Technology for Advanced Materials Polymer Technology Division Opto- Electronic Materials Technology Division Applied Chemistry Division Chemical Engineering Division Fiber Technology Division Material and Chemical Research Laboratories (MCL)
    4. 4. Manpower of MCL Updated: 08.31.2006 Total: 765 人 PhD Master B.S. Other 41 % 16% College 14 % 1 % 28% Education 0-5 Years 5-10 Years 50% 29 % 21% 10 Years and above Experience Background Mechanical Physics Others Materials Biology Chem./ Chem. Eng. Management Elec. Eng.
    5. 5. Missions of MCL/ITRI To create new specialty chemicals and materials industries <ul><li>To create new industries with specialty chemicals and materials enabling technology and build innovative and IP oriented industries </li></ul>To enhance competitiveness for Taiwan’s industries <ul><li>To develop specialty chemicals and key materials and devices for electronics, optical and communication industries </li></ul><ul><li>To shorten product development time by “design in” of advanced materials and components </li></ul>Upgrade traditional industries <ul><li>To develop value added products with specialty chemicals and materials technology </li></ul><ul><li>To improve processes and lowering costs </li></ul>
    6. 6. Focus: Specialty Chemicals & Materials
    7. 7. Nano Glass-like Hybrid Substrate Polarizer BEF AMOLED Color Filter LED Back Light Liquid Crystal Dynode FED Materials for Flat Panel Display
    8. 8. High Energy Capacitor Solar Cell DMFC EV MEA Energy Management Flexible Battery Li-Battery Materials for Energy Storage
    9. 9. Discrete Component Embedded Module W-less Comm. Electronic Packaging Ceramic/Magnetic Materials MLC/LTCC MEMS/Sensor Ultrahigh Density Recording Media Electronic Component and Packaging Materials
    10. 10. Carbon Golf Shaft Composite Bike Speaker Earphone Recreation Equipment Porous Hollow Fiber
    11. 11. Metallic Materials Semi-solid Molding Thermal Management Precision Rolling AIP AAO Light
    12. 12. Chemical Industry TPU resin Catalysts Novel Square Fiber Pigment & dyestuff Precision Polymers Smart window CA=152 ° Self-Cleaning Coating Nano synthetic leather
    13. 13. Development of High Transparent Hybrid Materials and Substrates for Flexible Display Developments of Transparent nano-structured organic-inorganic hybrid materials for LCD Display Applications Development of Polymer-silica Nano Hybrid Substrate Development of New Hybrid Substrate and Functional Coating Materials for Polarizer Nano powders -Silica -Clay Flexible/High temperature durable substrate for AM LCD display TAC replacement film in polarizer for LCD display Roll to Roll continuous wet coating processing technology Substrate forming Organic-inorganic Nano hybrid
    14. 14. Transparent Organic-Inorganic Nano Hybrid Substrate for LCD Display Retardation at 550nm Retardation(nm) Nano dispersing and hybrid materials Precision Continuous coating 20nm SiO 2 are well dispersed in resin. Low Retardation Low Roughness(AFM) TAC Glass-like Film <ul><li>High transparency (>92%), low retardation (<5nm) Epoxy hybrid glass-like substrate materials. </li></ul><ul><li>Tg>300 o C, colorless transparency (T%>90%) PI substrate and hybrid materials. </li></ul><ul><li>Hybrid materials can be made as roll form by UV or thermal curing. </li></ul>0 5 10 15 20 25 30 35 40 45 50 -60 -40 -20 0 20 40 60 Angle Glass TAC(FujiFilm) MRL(0408)
    15. 15. Compare with TAC: <ul><li>Optical and mechanical properties are very similar with TAC, for example:Low birefringence (low retardation) 、 Light Transmittance 、 Yellow index 、 Tensile strength 、 Modulus..etc. </li></ul><ul><li>Better than TAC: </li></ul><ul><li>Humidity resistance </li></ul><ul><li>Solvents resistance </li></ul><ul><li>Hardness </li></ul><ul><li>Thermal dimension stability </li></ul><ul><li>Film casting machine investment </li></ul><ul><li>Environmental protection problem(Non-solvent system) </li></ul>  TAC-like Film Physical Properties Development of New Hybrid Substrate and Functional Coating Materials for Polarizer 3080 3030 Mpa Modulus of elasticity 520 70 g/m2-day Water permeability 92.5 92.4 % Transmittance 96.85 96.58 L -0.30 -0.20 a 0.51 0.41 b 84 77 Mpa Tensile strength 60~80 80~90 o C Glass transition temperature HB 2H~3H -- Pencil Hardness <5 <5 nm Birefrigence 1.48 1. 51 Refractive Index TAC TAC-like Unit Properties
    16. 16. Properties of PI-Silica Nano Hybrid Substrate Comparison on Thermal Expansion Silica content Analysis Transparency of PI-silica Hybrid 3.8 92 2.46 PI/SiO2 9.2 61 0.68 PI Max strain (%) Max stress(Mpa) Young’s modulus(Gpa) Mechanical Proiperties
    17. 17. Wool Cotton Novel Apparel Fibers & Yarns Synthetics Yarn Spinning Polydron ® -T3T Hydropore ® Polydron ® -T3H Polydron ®- T4 Novel yarns   New Fabrics
    18. 18. Advanced CD-Nylon 6 Fiber Suitable for Deep Color Dyeing CD-nylon Dyeing of nylon fiber by acid dye at 1.0 o.w.f. 120 ℃ 30℃ 60 ℃ 90 ℃ 30℃ 60 ℃ 90 ℃ 120 ℃ Dyeing with acid-dye Regular Nylon 6 Cation dyeable Nylon 6 (CD-Nylon) Dyeing with cation-dye + H 3 N-D(cation-dye) SO 3 - SO 3 - SO 3 - SO 3 - Patented Regular Nylon Two Tone-Two Color Fabric Blue: Nylon Red: CD-Nylon Orange: Nylon Yellow: CD-Nylon Blue: Nylon White: CD-Nylon Red: Nylon Blue: CD-Nylon Nylon 6 / CD-Nylon 6 (Inter-weaving fabric) one-bath/one-step dyeing Acid dye does not stain on CD-nylon as shown on the back side of the fabric
    19. 19. In-Situ Polymerization for PET Materials In-Situ Polymerization Polyester Molecular design Filler Morphology control Manufacture Functional  Silica  Clay  CNT  Monomer  Oligomer  Catalyst  Roughness  Crystallization  Orientation  Film  Bottle  Spin tech.  Gas barrier  Anti-static  High strength Application : Nano tech. Polycondensation  Touch-panel  LCD substrate  Optical device  Connector  3C products  Anti-static fiber  High strength fiber PET/SiO2 PET/CNT O-PET
    20. 20. Applications of Polydron ® and HydroPore ® Fibers
    21. 21. Highly Durable Anti-Fouling Coating <ul><li>A series patents of Highly Durable Anti-Fouling Coatings had been filed in four countries. It possesses high weather, abrasion durability and anti-fouling properties.. </li></ul><ul><li>Transparency > 99.5%, pass wet abrasion scrub > 20,000 times, weather durability test > 1200 hrs (more than 5 years) </li></ul><ul><li>The coatings can be applied on ceramics, glass, stones and metals. </li></ul><ul><li>The applications of Anti-Fouling Coatings are construction steels, windows and trains /high speed trains etc. </li></ul>
    22. 22. Weather Durability Test & Wet Abrasion Scrub Test ASTM G155: Xenon Arc Light Exposure Test ASTM D2486: Wet Abrasion Scrub Test
    23. 23. Multidisciplinary Interactions
    24. 24. Industrial Linkage <ul><li>Communication Industry Alliance-Key Components SIG </li></ul><ul><li>Taiwan MEMS Industry Group </li></ul><ul><li>Advanced Microsystem and Package Technology Alliance (AMPA) </li></ul><ul><li>Taiwan Electronic Connectors Association </li></ul><ul><li>Taiwan Battery Association </li></ul><ul><li>Taiwan Flat Panel Display Materials & Devices Association (TDMDA) </li></ul><ul><li>Taiwan Magnesium Association </li></ul><ul><li>E-Bike Technology Development Strategy Alliance </li></ul><ul><li>Micro Fuel Cell Alliance </li></ul><ul><li>Taiwan Photovoltaic Industry Association (TPVIA) </li></ul><ul><li>Industrial Nanotech Application Promotion Association </li></ul><ul><li>Nano Powder and Application Club </li></ul><ul><li>Taiwan Nanotechnology Industrialization Promotion Association (TANIDA) </li></ul>
    25. 25. International Cooperation Western Europe Office Moscow Office Tokyo Office ITRI Inc. (USA)
    26. 26. Cooperation in Russia <ul><li>MSU-ITRI Joint Lab. </li></ul><ul><ul><li>Started from 2005 </li></ul></ul><ul><ul><li>Established in Moscow State University </li></ul></ul><ul><li>Cooperation Subject </li></ul><ul><ul><li>Advanced materials for liquid crystal display </li></ul></ul><ul><ul><li>Hybrid polymer materials </li></ul></ul><ul><li>Other Cooperation Projects in Russia </li></ul><ul><ul><li>IOFFE Physico-Technical Institute of Russian Academy of Science </li></ul></ul><ul><ul><ul><li>D evelopment of thermoelectric generator </li></ul></ul></ul><ul><ul><li>General Physics Institute/ Russia Academy of Science - Physics Instrumentation Center </li></ul></ul><ul><ul><ul><li>Manufacturing of Laser-arc Deposition System for Diamond-like Carbon Films </li></ul></ul></ul>
    27. 27. <ul><li>National Taiwan University </li></ul><ul><ul><li>Energy Materials </li></ul></ul><ul><ul><li>Opto-electronic Materials </li></ul></ul><ul><ul><li>Electronic Materials </li></ul></ul><ul><ul><li>Biomedical Materials </li></ul></ul><ul><li>National Central University </li></ul><ul><ul><li>Fuel Cell Materials </li></ul></ul><ul><ul><li>Opto-electronic Materials </li></ul></ul>Local Academia Cooperation
    28. 28. Create Business Opportunities through IP Pooling New Opportunities IP from Others ITRI IP <ul><li>IP Pooling </li></ul><ul><li>Business </li></ul><ul><li>Strategy </li></ul><ul><li>Digital Video </li></ul><ul><li>Flat Panel Display </li></ul><ul><li>IC Design </li></ul><ul><li>Nano Materials </li></ul>

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