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Department of Mechanical Engineering
TAE:-2
Topic:- Clutch
Session: 2015-2016
Subject:- A.I.C.ENGINE
Submitted by:-
TUSHAR.PILLAI
Roll. No:. 55
SEC:- B
Submitted to:-
Prof:.A.D.Pitale
A Clutch is a machine member used to connect or
disconnects the driving shaft to a driven shaft.
Clutch is located in between flywheel and
transmission system.
A clutch thus provides an interruptible connection
between two rotating shafts.
Clutch works on the principles of friction.
When properly operated it prevents jerks during
power flow.
Clutch:
Requirements of Clutch
1) Torque Transmission
2) Gradual Engagement
3) Heat Dissipation
4) Dynamic Balancing
5) Vibration Damping
6) Size
7) Inertia
8) Ease of operation
1)Torque Transmission
• The clutch should be able to transfer the maximum torque
of engine under all conditions.
• Usually designed to transmit 125 to 150% of maximum
engine torque.
2) Gradual Engagement:
Clutch should take the drive gradually without occurrence
of sudden jerks
3)Heat Dissipation:
During clutch application large amount of heat is
generated, the rubbing surfaces should have sufficient area
and mass to absorb the heat generated. The design of
clutch should ensure proper ventilation or cooling for
adequate dissipation of heat.
4)Dynamic Balancing:
This is necessary particularly in high speed clutches.
5)Vibration damping:
Suitable mechanism should be incorporated within the
clutch to eliminate the noise produced in transmission
6)Size:
The size of clutch must be smallest possible , so that it
occupy minimum amount of space.
7)Inertia:
The clutch rotating parts should have minimum inertia.
( Otherwise when clutch plate is released for gear
changing, clutch plate will keep on spinning)
8)Ease of Operation:
The operation of disengaging the clutch should be easy for
driver.
Classification of clutches
Friction Clutches
The friction clutches work on the fact that friction is
caused when two rotating discs come into contact
with each other
Principle of Friction Clutches
DRY FRICTION CLUTCHES
Types:
Cone clutch
Single Plate clutch
Multiplate clutch
Semi-centrifugal clutch
Centrifugal clutch
Cone Clutch
SINGLE PLATE CLUTCH
Single-plate Friction Clutch (Engaged position)
T
T
W (axial
thrust)
W
Friction plate
Friction
lining
Pressure
plates
springs
Driving
shaft
Driven
shaft
Flat-plate friction clutches
Advantages
• With single plate clutch , gear changing is easier than
with the cone clutch , because the pedal movement is
less in this case.
• More reliable ( As it does not suffer from
disadvantage of cone clutch , i.e. binding of cones)
Disadvantages
As compared to cone clutch , springs have to be more
stiff and this means greater force required to be
applied by driver while disengaging.
Torsional
springs
Splined boss
(hub)
Friction
lining
Clutch plate or friction plate
Pressure
plate
Diaphragm
spring
Clutch
housing
Pressure plate and housing
Advantages
It is more compact means of storing energy. Thus
compact design results in smaller clutch housing.
The diaphragm spring is comparatively less affected
by the centrifugal forces. It can withstand high
rotational speeds.
The diaphragm acts as both clamping spring and
release levers , therefore many extra parts like struts ,
eyebolts, levers etc are eliminated in the diaphragm
spring, because of which loss of efficiency because of
friction wear of these parts also does not occur.
Multiplate Clutch
Multiplate Clutch
The multiplate clutch is an extension of single plate type
where the number of frictional and metal plates is
increased.
Increase in number of friction surfaces obviously increases
capacity of the clutch to transmit torque.
Alternatively, the overall diameter of the clutch is reduced
for the same torque transmission as a single plate clutch
This type of clutch is therefore used in some heavy
transport vehicles and racing cars where high torque is to
be transmitted.
This finds application in case of scooters and motorcycles,
where the space available is limited
Clutch (aice)

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Clutch (aice)

  • 1. Department of Mechanical Engineering TAE:-2 Topic:- Clutch Session: 2015-2016 Subject:- A.I.C.ENGINE Submitted by:- TUSHAR.PILLAI Roll. No:. 55 SEC:- B Submitted to:- Prof:.A.D.Pitale
  • 2. A Clutch is a machine member used to connect or disconnects the driving shaft to a driven shaft. Clutch is located in between flywheel and transmission system. A clutch thus provides an interruptible connection between two rotating shafts. Clutch works on the principles of friction. When properly operated it prevents jerks during power flow. Clutch:
  • 3. Requirements of Clutch 1) Torque Transmission 2) Gradual Engagement 3) Heat Dissipation 4) Dynamic Balancing 5) Vibration Damping 6) Size 7) Inertia 8) Ease of operation
  • 4. 1)Torque Transmission • The clutch should be able to transfer the maximum torque of engine under all conditions. • Usually designed to transmit 125 to 150% of maximum engine torque. 2) Gradual Engagement: Clutch should take the drive gradually without occurrence of sudden jerks 3)Heat Dissipation: During clutch application large amount of heat is generated, the rubbing surfaces should have sufficient area and mass to absorb the heat generated. The design of clutch should ensure proper ventilation or cooling for adequate dissipation of heat.
  • 5. 4)Dynamic Balancing: This is necessary particularly in high speed clutches. 5)Vibration damping: Suitable mechanism should be incorporated within the clutch to eliminate the noise produced in transmission 6)Size: The size of clutch must be smallest possible , so that it occupy minimum amount of space. 7)Inertia: The clutch rotating parts should have minimum inertia. ( Otherwise when clutch plate is released for gear changing, clutch plate will keep on spinning) 8)Ease of Operation: The operation of disengaging the clutch should be easy for driver.
  • 7. Friction Clutches The friction clutches work on the fact that friction is caused when two rotating discs come into contact with each other
  • 9. DRY FRICTION CLUTCHES Types: Cone clutch Single Plate clutch Multiplate clutch Semi-centrifugal clutch Centrifugal clutch
  • 12. Single-plate Friction Clutch (Engaged position) T T W (axial thrust) W Friction plate Friction lining Pressure plates springs Driving shaft Driven shaft Flat-plate friction clutches
  • 13. Advantages • With single plate clutch , gear changing is easier than with the cone clutch , because the pedal movement is less in this case. • More reliable ( As it does not suffer from disadvantage of cone clutch , i.e. binding of cones)
  • 14. Disadvantages As compared to cone clutch , springs have to be more stiff and this means greater force required to be applied by driver while disengaging.
  • 17. Advantages It is more compact means of storing energy. Thus compact design results in smaller clutch housing. The diaphragm spring is comparatively less affected by the centrifugal forces. It can withstand high rotational speeds. The diaphragm acts as both clamping spring and release levers , therefore many extra parts like struts , eyebolts, levers etc are eliminated in the diaphragm spring, because of which loss of efficiency because of friction wear of these parts also does not occur.
  • 19. Multiplate Clutch The multiplate clutch is an extension of single plate type where the number of frictional and metal plates is increased. Increase in number of friction surfaces obviously increases capacity of the clutch to transmit torque. Alternatively, the overall diameter of the clutch is reduced for the same torque transmission as a single plate clutch This type of clutch is therefore used in some heavy transport vehicles and racing cars where high torque is to be transmitted. This finds application in case of scooters and motorcycles, where the space available is limited