Bdpc powerpoint 9 20-11 3 min

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Burkhead-DeVane Label Specialists located in Fayetteville, NC. Pharmaceutical

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  • Burkhead-DeVane capabilities introduction. Burkhead-DeVane Label Specialists, Inc. has recently purchased a DataMatrix Verification System/Barcode Reader, enabling the verification and grading of a redundant 2D barcode. The 2D barcode (redundant), is immediately obtainable and produced during the manufacturing process on press.  Burkhead-DeVane will obtain the print-heads and verification system to print/verify and grade a serialized 2D barcode. We are in the process of reviewing presentations by several prospective suppliers.
  • Vision system inspecition
  • Bdpc powerpoint 9 20-11 3 min

    1. 1. BURKHEAD-DEVANE LABEL SPECIALISTS • Founded in 1924 • Centrally located just off I-95 in Fayetteville, NC
    2. 2. BURKHEAD-DEVANE LABEL SPECIALISTS • ISO 9001:2008 • Nationally Certified Woman-Owned Minority Supplier • cGMP compliant to Pharma Standards
    3. 3. BURKHEAD-DEVANE LABEL SPECIALISTSBUSINESS FOCUS - PHARMA 100 90 80 70 60 50 Pharma 40 Other 30 20 10 0 2004 2005 2006 2007 2008 2009 2010• All labels are converted in compliance with pharmaceutical SOP’s• Healthcare customers comprise 95% of current business
    4. 4. BURKHEAD E V A N E Inc. Label Specialists
    5. 5. BURKHEAD E V A N E Inc. Label Specialists Burkhead-DeVane’s Recent Evolution Burkhead-DeVane welcomed the 21st century by winning 5 pharmaceutical related awardsAn initiative was implemented to expand the North Carolina healthcare client base and focus on pharmaceutical label opportunities nationwide Pharmaceutical sales staff was expanded 2002-2005 a healthcare customer base was established in the targeted area 2000-2009 over $1.2 million was spent on equipment to address healthcare labeling capacity and innovation Burkhead-DeVane continues to be a debt free, privately-owned company Financial costs analysis performed in 2004, 2006, and 2008 Burkhead-DeVane ISO 9001:2000 certified in 2006 National Minority Vendor certification through the Women’s Business Enterprise National Council (WBENC) in 2006 Equipment validated 2007-2008 Continued staff expansion and training in 2008 ISO 9001:2008 achieved in February 2009 Plant Renovation 2008-2009 Equipment Re-validation 2009 Management Information System 2010 Precision Measuring Equipment 2010
    6. 6. BURKHEAD E V A N E Inc. Label SpecialistsLabel Security
    7. 7. BURKHEAD E V A N E Inc. Label SpecialistsSerialized Barcoding
    8. 8. BURKHEAD E V A N E Inc. Label SpecialistsRENOVATED PRESS ROOM
    9. 9. BURKHEAD E V A N E Inc. Label SpecialistsRENOVATED CORRIDOR TO QUALITY DEPARTMENT
    10. 10. BURKHEAD E V A N E Inc. Label SpecialistsRENOVATED QUALITY DEPARTMENT
    11. 11. BURKHEAD E V A N E Inc. Label SpecialistsSECURED HOLDING AREA
    12. 12. BURKHEAD E V A N E Inc. Label SpecialistsRENOVATED TRAINING AND SALES SUITE
    13. 13. BURKHEAD E V A N E Inc. Label Specialists Burkhead-DeVane Label Specialists Process Flow Chart Administration order received and confirmed back to customer specified material and tooling ordered Art Department proof generated & approval obtained from customer printing plates created/approved/issued or plates issued for repeat items Manufacturing press scheduled material, inks, tooling delivered to presspress sheet and specified tests prepared by press operator for approvalquality approval obtained from quality manager using vision equipment labels run on press printed labels secured in locked cabinet pending inspection Inspection inspection template created by inspector template approved by quality manager labels inspected on vision system equipment sequential numbering applied if specified labels packed per customer specifications Shipping labels warehoused in secured area awaiting ship date final review and approval of each job by a manager prior to shipping jobs are shipped per customer specifications
    14. 14. BURKHEAD-DEVANE PREPRESS DEPARTMENT • Proofs are available in electronic or hard copy formats • FTP website implementation available upon request
    15. 15. BURKHEAD E V A N E Inc. Label Specialists BURKHEAD-DEVANE PREPRESS DEPARTMENT• Plates are made in-house of cyrel and item numbers are embedded into each cyrel plate• Plates are identified and filed by company name and item number• Plates are secured in a locked temperature controlled storage area• Offsite secured storage of original art is maintained and updated monthly• Plates, negatives, and job history jackets are obsoleted or destroyed per customer instructions
    16. 16. BURKHEAD E V A N E Inc. Label Specialists BURKHEAD-DEVANE WAREHOUSE• First In First Out Inventory system- stock segregation by material and date• Environmentally controlled• Humidity monitored• Pest control implemented• Just In Time material – Fasson Distribution Center located 2 hours away• Locked quarantine area• Preferred supplier base monitored with long- standing supplier relationships• Burkhead-DeVane employs 1% net 10 payment terms with suppliers
    17. 17. BURKHEAD E V A N E Inc. Label SpecialistsFLEXOGRAPHIC PRINTING • Cost effective • High quality images •4 color process •Graduated screening •Excellent bar-code readability •Crisp vignettes • Skilled Operators • Technology expanding • Capabilities • Print on film or paper materials • ECL’s – extended copy labels • Peel-away labels • Coupons and piggyback marketing labels • Print both sides of web – face sheet and adhesive side • +/- .005” registration for specialized constructions
    18. 18. BURKHEAD E V A N E Inc. Label SpecialistsVISION SYSTEM APPROVAL REQUIRED PRIOR TOPRESS RUN• Printed press sheet is electronically compared to the customer approved PDF image on the Eye-C Proofiler vision equipment by quality manager• Eye-C Proofiler purchased 06/2004, upgraded 12/2009
    19. 19. BURKHEAD E V A N E Inc. Label SpecialistsSTRATIX XAMINER ELITE 500 BAR CODE READER• Purchased 10/2003• Calibrated as per specifications• ISO and ANSI grading systems ISO level 2 or ANSI level B- minimum acceptable• Verification of horizontal symbologies
    20. 20. BURKHEAD E V A N E Inc. Label SpecialistsDATAMATRIX 2D BARCODE VERIFIER• ISO and ANSI grading systems ISO level 2 or ANSI level B – minimum acceptable• Purchased 05/2008• Verification of 2 dimensional symbologies
    21. 21. BURKHEAD E V A N E Inc. Label Specialists SUTHERLAND INK RUB TEST• Dry rub test consists of 50 strokes back and forth across the press sheet with a 4 pound weight per ASTM D-5264 Standard.•Scuff test assures print integrity through the use of appropriately cured inks and varnishes
    22. 22. BURKHEAD E V A N E Inc. Label SpecialistsX-RITE COLOR SPECTRODENSITOMETER• Provides objective reading of PMS printed ink color to conform to customer specifications• Purchased 04/2005• Calibrated as per specifications
    23. 23. BURKHEAD E V A N E Inc. Label Specialists PRESS DEPARTMENT• 6 presses, 7” to 13” web widths with clearly defined and labeled work areas• Camera monitoring systems• Adjustable anvils and load cell pressure gauges to ensure accurate die cutting
    24. 24. BURKHEAD E V A N E Inc. Label SpecialistsSECURED AND CODED LABELS AWAITINGINSPECTION• Each job is placed in an empty cabinet and secured until scheduled for inspection• Manager secures the cabinet and signs a line clearance• Job is coded according to pending requirements
    25. 25. BURKHEAD E V A N E Inc. Label SpecialistsBURKHEAD-DEVANE INSPECTION DEPARTMENT• 4 KOR rewinders purchased 2004-2009• AVT and Menzel vision system equipment - calibrated weekly – purchased 2004-2009• Accommodates ½” to 13” web widths
    26. 26. BURKHEAD E V A N E Inc. Label Specialists 100% VISION SYSTEM INSPECTION• Operators create an inspection template which Quality Manager approves against the customer approved PDF proof• Electronic detection stops and reverses the web if an error is detected for trained operator to review and remove defective material• Web is electronically re-inspected following all error indications• Web is slit into individual finished rolls
    27. 27. BURKHEAD E V A N E Inc. Label Specialists SEQUENTIAL NUMBERING AVAILABLE• Alpha-numeric sequential numbering for inventory control is available• Weekly equipment calibration• Certified authentication reports available
    28. 28. BURKHEAD E V A N E Inc. Label Specialists BURKHEAD-DEVANE SHIPPING• Packaging and shipping is in compliance with customer specifications• Completed labels are held in a secured area awaiting ship date• Vendor managed inventory is available

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