This document discusses the unique challenges of docking and mooring floating storage and regasification units (FSRUs). It summarizes Trelleborg Marine Systems' comprehensive approach to designing integrated mooring systems for FSRUs. The presentation outlines considerations for mechanical elements, instrumentation, control, monitoring, and emergency release across FSRU, jetty, and liquefied natural gas carrier interfaces. It then discusses the evolution of the project designing the mooring system for the Golar Winter FSRU and Petrobras Bahia regasification terminal in Brazil, including load monitoring, remote release capabilities, and data sharing between vessels and shoreside systems.
2. A Comprehensive Approach to FSRU
Docking & Mooring Systems
Agenda
Introduction
Defining the unique challenges of FSRU mooring
Project Evolution of the Golar Winter FSRU and Petrobras Bahia
Regasification Terminal
Questions
TRELLEBORG GROUP
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3. TRELLEBORG MARINE SYSTEMS
INTRODUCTION
Trelleborg Marine Systems provides safe berthing and
mooring solutions for demanding marine environments
History
Harbour Marine Engineering was established in 1971
Focus on onshore and offshore mooring equipment since 1980
Acquired by Trelleborg in 2006
Technical capabilities
Proven ability to integrate complex solutions – 50% of LNG jetties
worldwide
World leader in the supply of quick release hooks
Complete Design Control
Mechanical, electrical, instrumentation and software in-house design,
procurement, manufacturing, QA, project management and after sale
service
TRELLEBORG GROUP
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4. Ship-To-Ship – FSRU/FLNG APPLICATIONS
Recent Projects :
Golar Freeze for Dubai LNG
Golar Frost for Livorno LNG
Golar KHANNUR West Java
LNG
Hoegh FSRU 2459 & 2450
Golar Winter for Bahia LNG
Excelerate Escobar
Argentina
Mooring System Elements
STS Quick Release Hooks
Load Monitoring
Remote Release
RTK GPS Berthing Aid
Fenders and Deployment
TRELLEBORG GROUP System
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5. A Comprehensive Approach to FSRU
Docking & Mooring Systems
Agenda
Introduction
Defining the unique challenges of FSRU mooring
Project Evolution of the Golar Winter FSRU and Petrobras Bahia
Regasification Terminal
Questions
TRELLEBORG GROUP
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6. FSRU Docking and Mooring System General
Observations
This presentation is focused on onshore/near shore docking and
mooring FSRU applications
Majority of current projects are floating onshore regas
We are finding that floating regas are more complex from a
mooring system integration standpoint
The docking and mooring system elements tend to be
considered in isolation
LNGC/FSRU – Shipbuilder focusing on primarily FSRU
Ship-to-Ship mooring system hardware
FSRU/LNG Jetty – Civil EPC focusing on jetty
construction
The total mooring system must be considered entirety
The “system” includes mechanical elements, instrumentation and
control & monitoring
TRELLEBORG GROUP
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7. Mooring System Arrangements Effect
System Integration Considerations
Where will centralised control & monitoring be located?
TRELLEBORG GROUP
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8. Design Considerations
Mechanical mooring system elements
Quick Release Hawser Hooks - QRHs
Coordination of QRH sizing (SWL) between Jetty and FSRU
OCIMF guidelines versus MCS – Operational based
“recommendations” versus defined maximum structural
limits
Located on the Jetty
Semi Permanent nature of FSRU creates special challenges
– mechanical equipment difficult to access for maintenance
QRHs may also be utilised by transient LNGC
Mooring lines may be terminated by chain stoppers on
FSRU – typically mooring winch brake is the limiting factor
Ship-to-Ship FSRU/LNGC
Length of mooring line affects shock absorbing ability
Optimizing mooring line arrangement
Lines are potentially provided by transient LNGC
Pneumatic fenders and deployment system
TRELLEBORG GROUP
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9. Design Considerations
Operational and Environmental considerations
Who requires monitoring system data?
Plant operations/Process Oversight – FSRU and ashore
Terminal operations floating and ashore
LNGC deck officers
Where will the cargo operations be controlled from?
Safe execution of emergency release – assurance that only
the desired vessel is release during an emergency
Hazardous versus Non Hazardous
Equipment selection – intrinsically safe electrics and
instrumentation
TRELLEBORG GROUP
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10. Design Considerations
Overall control and monitoring elements
MetOcean and Environmental
Docking Aids
Mooring System Load Monitoring
Interface with Ship-to-Ship Link (SSL)
Where to place the equipment?
Who needs the information?
Optimization of cabling (FOL, copper, Wireless)
Ship-to-Ship Link (SSL) – What is the ESD philosophy across all
vessels?
SSL – Hot Line and general comms are consistent across all
vessels
SSL – will mooring line data be transferred via the link or will an
independent system? The demand for data sharing is increasing...
TRELLEBORG GROUP
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11. Mooring System Integration Challenges
Safe and coordinated emergency release is critical
TRELLEBORG GROUP
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13. A Comprehensive Approach to FSRU
Docking & Mooring Systems
Agenda
Introduction
Defining the unique challenges of FSRU mooring
Project Evolution of the Golar Winter FSRU and Petrobras Bahia
Regasification Terminal
Questions
TRELLEBORG GROUP
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14. Project Evolution
Petrobras Bahia
Regasification Terminal
•Petrobras previously implemented
Pecem & Guanabara FSRU Terminals
•Neither had a monitoring system on
board at specification time.
•TMS supplied a wireless system later
•Petrobras required a permanent
monitoring system in the FSRU with a
view of all the mooring, Shore Side
FSRU & LNGC as well as process
data.
•A new separate Fibre Optic LAN was
specified . Original architecture was
using OPC which was not suitable for
QRH control.
•Trelleborg implemented a solution
over Ethernet with multiple protocols
over the new LAN that allows data
exchange and control of outer hooks
from the FSRU without compromising
safety.
•Data can be viewed from any
suitable equipped workstation on the
network
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15. Project Evolution
Petrobras Bahia
Regasification Terminal –
FSRU side
•Golar Winter
•Control of outer jetty hooks
•Data output for LNGC via standard
SSL MLM Repeater
•FSRU has view of Mooring load
from LNGC and view of total loads
as viewed from Jetty
•System has provision for RTK
GPS STS docking system (option
not taken up yet)
•FSRU has access to all Met Ocean
data as measured from shore side
systems
•FSRU controls remote release of
all LNGC lines, terminating on
FSRU & Jetty
•Data can be provided on handheld
units (option not taken up yet)
TRELLEBORG GROUP
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16. A Comprehensive Approach to FSRU
Docking & Mooring Systems
Agenda
Introduction
Defining the unique challenges of FSRU mooring
Project Evolution of the Golar Winter FSRU and Petrobras Bahia
Regasification Terminal
Questions
TRELLEBORG GROUP
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17. Stephen Woolway
Offshore Integrated Moorings Systems Business Development Manager
stephen.woolway@trelleborg.com
www.trelleborg.com/marine
TRELLEBORG GROUP
17 October 2, 2008
Editor's Notes
The FSRU located equipment consists of: Ship Shore Interconnection system for Hazardous Area using PYLE 37 way system; Ship Shore Interconnection Junction Box for Manifold Area. RTK GPS system for measurement of Vessel Position, Pitch, Roll ,Yaw, Longitudinal Drift and Seaward drift., Remote workstation for display of Jetty based Mooring Line Tension and Environmental data as measured at the Jetty and setup monitoring of the FRSU GPS position system. Telemetry system provides data to the Remote Marine Terminal Facility.
QRH Release Interface to FSRU QRH units BL-1 & BL-8 on the outer dolphins are wired on a separate communications network. They are expected to interface to a Trelleborg supplied Remote Release control system on board the FSRU . The local Release Enable and Release All circuits are incorporated into an Ethernet interface and the Modbus control and monitoring system is converted by the interface unit to Modbus TCP. Interconnection to the FSRU systems is via Ethernet which is via the Ship Shore Network Link. QRH Data to FSRU Mooring Line Tension and EMS data is made available for the FSRU based mooring system via a MMS server In the Trelleborg system QRH Data from FSRU Mooring Line Tension data is made available at the FSRU using a MMS server in the FSRU Trelleborg mooring systemQRH & EMS to Petrobras SCADA All data (Mooring Line Tension and Environmental Data at the Jetty based Trelleborg Marine System is available to the Petrobras SCADA system via OPC . (With the exception of the Remote Release )
QRH Release Interface to From Jetty QRH units BL-1 & BL-8 on the outer dolphins are wired on a separate communications network. They are expected to interface to a Trelleborg supplied Remote Release control system at the jetty. The local Release Enable and Release All circuits are incorporated into an Ethernet interface and the Modbus control and monitoring system is converted by the interface unit to Modbus TCP. Interconnection to the Jetty systems is via Ethernet which is via the Ship Shore Network Link. QRH & EMS Data From Jetty Mooring Line Tension and EMS data is made available At the Jetty based mooring system via a MMS server In the Trelleborg system QRH Data To Jetty FRSU Mooring Line Tension data is made available To the Jetty using a MMS server in the FSRU Trelleborg mooring system QRH & EMS to Petrobras SCADA All data (Mooring Line Tension Jetty & FSRU as well as Environmental Data at the Jetty based Trelleborg Marine System is available to the Petrobras SCADA system via OPC Server at the Jetty . (With the exception of the Remote Release )Docking Aid Systems The use of :Laser docking deployed from the FSRU is not recommended , Trelleborg preference is for a differential GPS based system similar to other FSRU sites.