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Open communication standards 
Key to success for Industry 4.0
Your speaker 
Stéphane POTIER Technology Marketing Manager B&R Automation stephane.potier@br-automation.com 
Perfection in Automation 
www.br-automation.com
First industrial revolution 
Mechanization of production using water and steam power
Second industrial revolution 
Mass production with the help of electric power
Third industrial revolution 
Digital communication technologies to automate production
Fourth industrial evolution 
Interconnected systems for smart production
Fourth industrial evolution 
Industry 4.0 
Smart Manufacturing 
The Connected Machine© 
The Industrial Internet 
One concept, several initiatives worldwide
Industry 4.0 
The goal of Industry 4.0 is the smart and connected factory with Internet of Things and Cyber Physical Systems as technology basis. 
Internet of Things (IoT) is the Interconnection of uniquely identifiable embedded computing devices (smart objects) within the Internet infrastructure. 
Cyber Physical Systems (CPS) are systems using computations and communication deeply embedded in and interacting with physical processes. 
Computerization of the manufacturing industry
Industry 4.0 
Concept of Industry 4.0 is to interconnect machinery, sensors and control systems together via intelligent networks to achieve: 
•Dynamic response to product demands, enable rapid manufacturing of new products. 
•Real-time optimization of manufacturing production and supply chain networks, highly flexible production. 
•Strong customization of products, mass customization. 
•Self-optimization, self-configuration and self-diagnosis. 
•Active support of the manufacturing process by smart products themselves 
Connecting machines with intelligent networks
Networked Manufacturing 
Horizontal value network
Industry 4.0 Working Group 
Industry 4.0 will involve networking and integration of several different companies through value networks. 
This collaborative partnership will only be possible if a single set of common standards is developed. 
Standardization as a prerequisite for Industry 4.0 
http://www.forschungsunion.de/pdf/industrie_4_0_final_report.pdf
Distributed intelligence based on standards 
Networks incorporate entire manufacturing process
Connecting ERP, MES, SCADA and PLCs 
•Interoperability standard developed by the OPC Foundation 
•Manufacturer-independent standard for exchanging data 
•Multi-platform service-oriented architecture 
•Scalable from smart sensors/actuators to mainframes 
•International standard IEC 62541 
OPC Unified Architecture (OPC UA)
OPC UA in PLC 
•OPC UA Server in PLC for vertical communication to SCADA, MES and ERP 
•OPC UA Client in PLC enables vendor-independent horizontal communication from PLC to PLC 
•PLCopen-compliant function blocks 
•Guaranteed semantic interoperability 
OPC UA Client / Server in the PLC
Distributed intelligence based on standards 
OPC UA standard for ERP, MES, SCADA and PLCs
Distributed intelligence based on standards 
Standard for real-time field network
Connecting sensors and actuators 
A real-time standard for the field network 
•OPC UA is based on TCP/UDP/IP 
•Not suitable for real-time data exchange 
•Field network usually require high level of determinism 
•POWERLINK fulfills perfectly requirements for real-time field network
Why POWERLINK 
•Maximum performance 
•Absolute openness 
•Based on Standard Ethernet 
•Designed for Integrated Automation 
•International standard IEC 61158-13
Worldwide market leader 
•Worldwide leader for real-time Ethernet solutions 
•3,100 OEMs trust in POWERLINK 
•More than 900,000 POWERLINK systems installed
An 100% open standard 
•POWERLINK is completely free of patents and without licenses 
•POWERLINK is open source – downloadable on sourceforge.net 
27.000
Designed for integrated automation 
Remote 
I/Os 
Safety 
Motion 
Vision 
Robotics 
Pneumatic 
Integrated Automation 
Controller 
Visualization 
Decentralized 
controller 
Sensors 
Encoder
Distributed intelligence based on standards 
POWERLINK standard for field level networks
OPC UA down to the sensors 
•Deterministic data are exchanged in the POWERLINK isochronous phase 
•With POWERLINK a dedicated bandwidth is reserved for non real-time data exchange, can not degrade real-time data exchange 
Combining OPC UA and determinism of field network
OPC UA down to the sensors 
Efficient non real-time data exchange with POWERLINK
OPC UA down to the sensors 
OPC UA client/server down to the sensors
Distributed intelligence based on standards 
POWERLINK standard for field level networks
Integrated safety 
The Industry 4.0 Working Group has stated: 
•Safety is the first priority area for Industry 4.0 
•Safety strategies must be designed for open collaborative subsystems belonging to different manufacturers and operators 
•Industry 4.0 will require the deployment of integrated safety 
•openSAFETY is ideal solution for integrated safety in an open multi- vendor environment 
Critical factor for the success of Industry 4.0
openSAFETY is open and independent 
•The world’s first 100% open safety protocol 
•Totally independent from technical and legal aspects 
•Supported by the international user organization EPSG
One safety standard for all networks 
TCP/IP 
EtherCAT 
POWERLINK 
PROFINET
Distributed intelligence based on standards 
Standard for integrated safety
Distributed intelligence based on standards 
OPC UA – POWERLINK - openSAFETY
Open standards for Industry 4.0 
OPC UA – POWERLINK - openSAFETY
YOUR GLOBAL PARTNER FOR AUTOMATION EXCELLENCE

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Open standards - Key to success for Industry 4.0

  • 1. Open communication standards Key to success for Industry 4.0
  • 2. Your speaker Stéphane POTIER Technology Marketing Manager B&R Automation stephane.potier@br-automation.com Perfection in Automation www.br-automation.com
  • 3. First industrial revolution Mechanization of production using water and steam power
  • 4. Second industrial revolution Mass production with the help of electric power
  • 5. Third industrial revolution Digital communication technologies to automate production
  • 6. Fourth industrial evolution Interconnected systems for smart production
  • 7. Fourth industrial evolution Industry 4.0 Smart Manufacturing The Connected Machine© The Industrial Internet One concept, several initiatives worldwide
  • 8. Industry 4.0 The goal of Industry 4.0 is the smart and connected factory with Internet of Things and Cyber Physical Systems as technology basis. Internet of Things (IoT) is the Interconnection of uniquely identifiable embedded computing devices (smart objects) within the Internet infrastructure. Cyber Physical Systems (CPS) are systems using computations and communication deeply embedded in and interacting with physical processes. Computerization of the manufacturing industry
  • 9. Industry 4.0 Concept of Industry 4.0 is to interconnect machinery, sensors and control systems together via intelligent networks to achieve: •Dynamic response to product demands, enable rapid manufacturing of new products. •Real-time optimization of manufacturing production and supply chain networks, highly flexible production. •Strong customization of products, mass customization. •Self-optimization, self-configuration and self-diagnosis. •Active support of the manufacturing process by smart products themselves Connecting machines with intelligent networks
  • 11. Industry 4.0 Working Group Industry 4.0 will involve networking and integration of several different companies through value networks. This collaborative partnership will only be possible if a single set of common standards is developed. Standardization as a prerequisite for Industry 4.0 http://www.forschungsunion.de/pdf/industrie_4_0_final_report.pdf
  • 12. Distributed intelligence based on standards Networks incorporate entire manufacturing process
  • 13. Connecting ERP, MES, SCADA and PLCs •Interoperability standard developed by the OPC Foundation •Manufacturer-independent standard for exchanging data •Multi-platform service-oriented architecture •Scalable from smart sensors/actuators to mainframes •International standard IEC 62541 OPC Unified Architecture (OPC UA)
  • 14. OPC UA in PLC •OPC UA Server in PLC for vertical communication to SCADA, MES and ERP •OPC UA Client in PLC enables vendor-independent horizontal communication from PLC to PLC •PLCopen-compliant function blocks •Guaranteed semantic interoperability OPC UA Client / Server in the PLC
  • 15. Distributed intelligence based on standards OPC UA standard for ERP, MES, SCADA and PLCs
  • 16. Distributed intelligence based on standards Standard for real-time field network
  • 17. Connecting sensors and actuators A real-time standard for the field network •OPC UA is based on TCP/UDP/IP •Not suitable for real-time data exchange •Field network usually require high level of determinism •POWERLINK fulfills perfectly requirements for real-time field network
  • 18. Why POWERLINK •Maximum performance •Absolute openness •Based on Standard Ethernet •Designed for Integrated Automation •International standard IEC 61158-13
  • 19. Worldwide market leader •Worldwide leader for real-time Ethernet solutions •3,100 OEMs trust in POWERLINK •More than 900,000 POWERLINK systems installed
  • 20. An 100% open standard •POWERLINK is completely free of patents and without licenses •POWERLINK is open source – downloadable on sourceforge.net 27.000
  • 21. Designed for integrated automation Remote I/Os Safety Motion Vision Robotics Pneumatic Integrated Automation Controller Visualization Decentralized controller Sensors Encoder
  • 22. Distributed intelligence based on standards POWERLINK standard for field level networks
  • 23. OPC UA down to the sensors •Deterministic data are exchanged in the POWERLINK isochronous phase •With POWERLINK a dedicated bandwidth is reserved for non real-time data exchange, can not degrade real-time data exchange Combining OPC UA and determinism of field network
  • 24. OPC UA down to the sensors Efficient non real-time data exchange with POWERLINK
  • 25. OPC UA down to the sensors OPC UA client/server down to the sensors
  • 26. Distributed intelligence based on standards POWERLINK standard for field level networks
  • 27. Integrated safety The Industry 4.0 Working Group has stated: •Safety is the first priority area for Industry 4.0 •Safety strategies must be designed for open collaborative subsystems belonging to different manufacturers and operators •Industry 4.0 will require the deployment of integrated safety •openSAFETY is ideal solution for integrated safety in an open multi- vendor environment Critical factor for the success of Industry 4.0
  • 28. openSAFETY is open and independent •The world’s first 100% open safety protocol •Totally independent from technical and legal aspects •Supported by the international user organization EPSG
  • 29. One safety standard for all networks TCP/IP EtherCAT POWERLINK PROFINET
  • 30. Distributed intelligence based on standards Standard for integrated safety
  • 31. Distributed intelligence based on standards OPC UA – POWERLINK - openSAFETY
  • 32. Open standards for Industry 4.0 OPC UA – POWERLINK - openSAFETY
  • 33. YOUR GLOBAL PARTNER FOR AUTOMATION EXCELLENCE