Steelway Brochure Core Products09


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Steelway Brochure Core Products09

  1. 1. Core Products M a n u a l
  2. 2. Manufacturers and Installers of: Flooring Steelway Fensecure has displayed for Heavy Duty Gratings over eighty years the expertise for design, manufacture and installation of Walkways our specialised equipment. Staircases We offer our customers the assurance of equipment complying with relevant Platforms British Standards, Code of Practice and Building Regulations backed up ladders by quality assurance control in our works. architects, engineers and others Duct Covers now have the benefit of our experience brought together in this Catalogue Ball Type Handrail Systems of products engineered by Steelway Fensecure. Guidance will readilyFlush Welded Handrail Systems be given by our Engineers for the architectural Balustrades specification and type of Steelway Fensecure equipment most suitable for your project. This help is available from the outset when the initial plans Screens are being drawn up. It will prove invaluable to the architect, Engineer and Draughtsman alike. access Covers Steelway Fensecure are frequently asked, not only to manufacture and Component Fabrication supply equipment, but also to assemble and erect installations on site. Experienced teams of Steelway erectors undertake this work, controlled in Mild Steel from the Wolverhampton works, they operate in all parts of the u.K. mainland. Stainless Steel In the interest of quality and customer service, we pursue a policy of aluminium continuous product development and reserve the right to modify product designs without notice. Due to the limitations of space we have not been & GRP able to illustrate our complete product range. Please enquire if you do not find the products that fulfil your requirements - we may still be able to help you. HOT DIP GALVANISED COATING THICKNESSES TO BSENISO 1461 We feel that our growing number of customers reflect the confidence they ARTICLE AND MEAN COATING have in us to provide the products and service they require. ITS THICKNESS THICKNESS (MINIMUM) STEEL >/= 6mm 85 MICRONS We offer: STEEL >/= 3mm to < 6mm 70 MICRONS Free advice.STEEL >/= 1.5mm to < 3mm 55 MICRONS Free Preliminary Surveys.* STEEL < 1.5mm 45 MICRONS Free estimates and specification. Drawings for approval prior to manufacture. Full manufacturing facilities. On site assembly and erection service.* * u.K. only. Queensgate Works, Bilston Road, Wolverhampton, West Midlands WV2 2nJ Tel: 01902 451733 Fax: 01902 452256 Email: E X P E R T S I N S T E E L
  3. 3. Open Type Flooring - Diamond PatternKey1. Adjustable fixing clip, Type, FC2, can be used with all depths of ‘Steelway’ flooring listed on page 2 and will secure panels to almost any support. Two clip assemblies are provided with each panel when required. Fix to straight bars.2. “Steelway” mild steel diamond pattern open mesh flooring of all welded construction.3. Straight bar (load bearing bars).4. Pressed bar, acts as spacer and M8 Hex. Bolt transmits localised loads to adjacent Depth load-bearing bars. Top clip 3mm thick material Support 15. Strong stich welded joints. Type FC2 clip assembly 2mm Thick clip plate pressing if ordered as a separate6. Nosing bar (binding bar) 5mm Nut item, please state thick flat bar welded along the flooring type ref span edge of all panels. Nosing bars are not intended to be load bearing. Welded7. Every fourth or fifth straight bar and the edge bars are strongly welded to the nosing bars. Adjustable clip Edge bar8. Erection marks are steel stamped in the centre of nosing bars - see Steel stamped location mark drawing below. on nosing bar (span edge of panel)Available inMild SteelStainless Steel Incorrect (Wrong)Aluminium Ends of Load Correct (Right) Bearing Bars are not supportedUnless otherwise specified, mild steelflooring will be given one coat ofblack paint, suitable only for internaldry conditions. A galvanised finish isrequired for external or dampconditions Span or direction Width of Straight Bearing Bar of panel (length of panel) 1
  4. 4. Safe Load Tables for Mild Steel Diamond Pattern Flooring Depth of 2 U.D.L. Straight Mass Tabulated loads (UDL) in kN per m for spans in metres flooring in RL RR bar and in 2 mm and (pressed bar) Kgs/m 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Type Ref. 20 20 x 3 FL20L (20 x 3) 28.8 20.5 14.9 10.0 7.0 5.1 3.3 Tabulated Load are calculated to a 25 25 x 3 maximum stress 2 32.4 32.5 23.9 18.3 13.5 9.8 5.7 3.6 2.3 of 140N/mm FL25L (20 x 3) 25 25 x 5 41.0 48.1 35.3 27.0 20.1 14.7 8.5 5.4 3.6 2.0 1.0 FL25H (20 x 3) 35 35 x 3 43.1 61.6 45.3 34.7 27.4 22.2 15.0 9.4 6.3 4.4 2.2 1.2 FL35L (25 x 3) 35 35 x 5 55.2 92.2 67.7 51.9 41.0 33.2 22.7 14.3 9.6 6.7 4.9 2.0 1.0 FL35H (25 x 3) 40 40 x 5 60.8 118 86.6 66.3 52.4 42.5 29.5 20.9 14.0 9.8 7.2 4.9 1.9 FL40H (25 x 3) 45 45 x 5 66.3 147 108 82.7 65.4 53.0 36.8 27.0 19.7 13.8 10.1 6.9 4.9 FL45H (25 x 3) 50 50 x 5 71.8 180 132 101 79.9 64.7 44.9 33.0 25.3 18.8 13.7 9.4 6.6 FL50H (25 x 3) Deflection limited to span/200 or 10mm whichever is lesser. 2 Loads shown to the right of the thick blue line are below 5 kN/m the minimum design requirements of BS.4592. Note: We also manufacture open type flooring of a similar pattern constructed from aluminium. For safe loads on aluminium flooring multiply tabular loads by 0.35. 2 1 kN/m = 101.9718 kg f/m2 = 20.8854 Ib f/ft2. TYPE FLS OPEN TYPE FLOORING TYPE FLP OPEN TYPE FLOORING with serrated edge. with integral solid floor plate. TYPE ‘FLS’ TYPE ‘FLP’ Covers can be supplied in a range of Steelway Type ‘FLS’ serrated flooring Type ‘FLP’ flooring has a solid surface of depths from 30mm (FLP 30) to 55mm is available ranging in depths from 4.5mm thick non-slip Durbar pattern FLP 55). 25mm (Type FLS 25) up to 50mm plate or alternatively plain surface plate Type FLS 50).Pressed spacer bars have as preferred, welded to the top face of For particularly slippery conditions a a serrated edge providing extra grip type ‘FL’ open flooring. Type ‘FLP’ covers carborundum surface finish for solid for the user on the walking surface. may be used alongside type ‘FL’ or ‘FLS’ covers is available. Serrated flooring, apart from the flooring of matching depth, without a ‘FLP’ floor covers and open type serrated surface, is supplied in trip, to provide a virtually sealed floor flooring panels have been used panels of similar specification to area over machinery or other sensitive extensively for raised flooring our standards Type ‘FL’ flooring. equipment, whilst retaining the systems, thus allowing easy access to advantage of open type flooring in other services below should the need arise. areas. This type of cover also provides better distribution of highly concentrated Example: FLP 30 is FL 25 + 4.5mm point loads across a panel without the plate cover. usual distortion.2
  5. 5. Safe Load Tables for Concentrated LoadsOn Mild Steel Diamond Pattern heavy duty opentype covers subject to loads applied by slow movingroad vehicles with pneumatic tyres. Where coversare subject to other types of usage e.g. Fork LiftTrucks etc. a specific enquiry should be made. Depth of Average Tabulated Point Loads (Concentrated on Min. Area of 200 x 200mm) in kN for Spans in Metres Section Mass and in 2 Type Ref. Kgs/m 0.6 0.75 0.9 1.0 1.25 1.5 1.75 2.0 35 55.2 9.87 7.90 6.58 5.92 4.74 3.33 2.45 1.88 FL35H 50 71.8 19.2 15.4 12.8 11.5 9.24 7.70 6.60 5.19 FL50H 65 114 38.5 30.8 25.7 23.1 18.5 15.4 13.2 11.5 FL65H6 65 137 48.1 38.5 32.1 28.8 23.1 19.2 16.5 14.4 FL65H8 80 135 57.2 45.7 38.1 34.3 27.4 22.9 19.6 17.1 FL80H6 80 163 71.7 57.4 47.8 43.1 34.4 28.7 24.6 21.5 FL80H8 80 190 85.0 68.0 57.6 51.0 40.8 34.0 29.1 25.5 FL80H10 100 215 109 87.4 72.9 65.6 52.5 43.7 37.5 32.8 FL100H8 100 246 129 103 86.1 77.5 62.0 51.7 44.3 38.8 FL100H10 100 276 147 118 98.3 88.4 70.7 58.9 50.5 44.2 FL100H12Mild Steel Angle CurbFor straight runs of duct we supply standard 3m lengths of curb. ANGLE CURBING TYPE ‘FLC’ FORMake-up lengths are provided to obtain the correct overall length, STEELWAY OPEN TYPE FLOORING IN STANDARD 3M LENGTHS ORthese are marked for identification on site. Each angle curb is CUT TO SIZEprovided with joint plates and countersunk bolts to assist installationon site. Lugs are welded on at approximately 900mm centres and atapproximately 150mm from each end. It is preferable, though notessential, for customers to provide a layout showing all ducts whereit is proposed to have floor covers and curbing: this will allow us toprovide you with drawings for your approval showing the mosteconomical arrangement. ANGLE CURB TYPE CODE AND SIZES Type Fl.Depth Clearance Bearing Min. Rebate Code A B C D E FLC 20 20 8 32 100 60 FLC 25 25 10 50 120 65 FLC 35 35 10 30 100 80 FLC 40 40 11 34 110 90 FLC 45 45 11 39 110 100 FLC 50 50 16 44 120 110 Mild Steel Aluminium Stainless Steel 3
  6. 6. Rectangular Pattern Mild Steel Open Type Flooring Our rectangular pattern open steel Load Bearing Bar Pitch grating provides the structural benefits A longitudinal load carrying The distance centre-to-centre of of strength, light weight and good member of uniform section load bearing bars or centre-to- spanning between supports. centre of transverse bars. stability, constructed from mild steel, load bearing and twisted transverse Transverse Bar Depth bars are joined together by the forge A member fixed at right angles to Overall depth of load bearing bars welding process to produce a grating the load bearing bars to provide which complies with the requirements lateral restraint. Length (Span) of BS4592 Part 1 and is suitable for The overall dimension of a flooring many industrial applications. Binding Bar panel measured in a direction A bar or section, of at least equal parallel with the load bearing bars. thickness to the load bearing bars, This dimension is always referred fixed to the edge of a panel, to as ‘length’ even if it is shorter flush with the top of the load than the width. bearing bars. Width The overall dimension of a flooring panel measured in a direction at right angles to the load bearing bars. This dimension is always referred to as ‘width’ even if it exceeds the length. Effective Span The clear span between supports. Standard Range Rectangular Pattern Four types of standard pattern gratings are Type 41/100 readily available. They are designated by Load bearing bars at 41mm centre the pitch (centre spacing) in mm’s of the Transervse bars at 100mm centres load bearing and transverse bars. Stock Panels Type 30/100 These can be supplied in nominal 6m lengths Load bearing bars at 30mm centre by 1m wide. Transervse bars at 100mm centres Non Standard Patterns In addition to the standard range, other patterns with different pitches can be supplied Type 41/50 subject to availability. Please enquire if you Load bearing bars at 41mm centre have a specific requirement outside the Transervse bars at 50mm centres standard range. Plain and Serrated Load Bearing Bars Our standard range of gratings with the special transverse twisted bar provide better than average slip resistance. Where oily or icy Type 30/50 conditions are likely to be prevalent, then Load bearing bars at 30mm centre gratings with serrated edge load bearing bars Transervse bars at 50mm centres can be supplied for improved grip. Standard Finishes Self colour, painted black or galvanised to Load bearings in 3mm and 5mm thickness and varying depths are available BSENISO 1461. Alternative finishes are for each type of grating. See load tables for the range of sections. available on special request. Fixing Clips Fabrication All gratings should be fixed securely to the Your specific requirements are undertaken after submission of our detailed supporting structure using not less than two drawings for your approval. Our proposals will provide you with the optimum clips for each panel. A range of fixing clips are layout taking account of all requirements for cut-outs, shaping and supporting available to suit particular applications. steelwork. For ease of installation on site, each fabricated panel is hard stamped Standard Clip FC2 See page 1 for illustration. on the binding bar with an erection mark to correspond with our layout drawings.4
  7. 7. Safe Load Tables Rectangular Pattern Mild Steel Flooring 2The table below give the safe Uniformly Distributed Loads in kN/m for mild steel gratings with plain load bearing bars.For gratings with serrated edge load bearings bars the tabulated loads should be multiplied by 0.75 for 25 mm and30 mm deep sections and 0.80 for 35 mm and over deep sections.The loads have been calculated to a maximum stress of 165 N/mm2 and deflections are limited to within 1/200th of thespan or 10 mm whichever is the lesser. 2Note that loads shown to the right of the blue line are below 5 kN/m which is the minimum design requirement for 2general duty regular two way pedestrian traffic. #The maximum span for 5 kN/m uniformly distributed load is statedin the end column for each section. 2TYPES 41/100 and 41/50 Safe Uniformly Distributed Load in kN/m Load # Bearing Clear Span in Millimetres Max Mass2 Bars Kg/m Span mm 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 mm * 20 x 3 14.8 17.4 9.1 5.2 3.3 908 25 x 3 18.0 27.2 17.4 10.2 6.5 4.3 1141 25 x 5 27.8 45.4 29.0 17.1 10.8 7.2 5.1 3.7 1350 30 x 3 21.0 39.2 25.1 17.4 11.2 7.5 5.2 3.8 1367 30 x 5 33.0 65.0 41.8 29.0 18.6 12.5 8.5 6.4 4.8 1594 35 x 3 23.8 53.0 34.0 23.7 17.4 11.9 8.3 6.0 4.6 1570 35 x 5 37.8 89.0 57.0 39.5 29.0 19.8 13.9 10.1 7.7 5.9 4.6 1867 40 x 3 26.8 70.0 44.6 31.0 22.8 17.4 12.6 9.1 6.8 5.2 4.2 1816 40 x 5 43.0 116 74.0 52.0 37.9 29.0 20.8 15.2 11.4 8.79 6.9 5.3 4.0 2119 50 x 5 52.8 181 116 81.0 59.0 45.4 35.8 29.0 22.9 17.2 13.5 10.3 7.8 5.9 2505 60 x 5 63.0 261 167 110 85.0 65.0 52.0 41.8 34.6 28.5 23.1 17.7 13.4 10.3 2872 2* For mass of Type 41/50 add 1.8 Kg/m 2TYPES 30/100 and 30/50 Safe Uniformly Distributed Load in kN/m Load # Bearing Clear Span in Millimetres Max Mass2 Bars Kg/m Span mm 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 mm * 20 x 3 17.7 23.0 11.9 6.9 4.4 973 25 x 3 21.7 35.9 23.0 13.6 8.5 5.7 3.9 1236 25 x 5 33.8 60.0 38.3 22.5 14.3 9.6 6.7 4.9 1480 30 x 3 25.4 52.0 33.1 23.0 14.8 9.9 6.8 5.0 3.8 1500 30 x 5 40.3 86.0 55.2 38.3 24.6 16.6 11.6 8.4 6.3 4.9 1747 35 x 3 28.8 70.0 45.1 31.3 23.0 15.7 11.0 8.0 6.0 4.6 1726 35 x 5 46.2 117.0 75.0 52.0 38.3 26.2 18.4 13.4 10.0 7.7 6.1 4.6 2044 40 x 3 32.6 92.0 59.0 40.9 30.0 23.0 16.6 11.9 9.0 6.9 5.4 4.1 1989 40 x 5 52.7 153 98.0 68.0 50.0 38.3 27.6 19.9 15.0 11.6 9.1 6.9 5.3 4.0 2271 50 x 5 64.8 239 153 106 78.0 60.0 47.3 38.3 29.2 22.6 17.8 13.6 10.3 7.9 2685 60 x 5 77.5 345 221 153 113 86.0 68.0 55.0 45.6 37.8 30.6 23.5 17.7 13.7 3079 2* For mass of Type 30/50 add 1.8 Kg/m 5
  8. 8. Mild Steel & Stainless Steel Floor Plate Durbar raised pattern non-slip mild steel solid floor plate. This plate may be used for trench covers, platforms, stair landings and stair treads. The raised leaf pattern, having no enclosures, provides increased non-slip surface to give firm grip in all directions. For particularly slippery conditions a carborundum surface finish is available. Plates of this type are self draining and readily cleaned, therefore minimising corrosion and ensuring longer life. Trench covers, which are to be readily removed, are holed for and supplied complete with standard lifting keys. Where necessary, plates are cut to clear pipework or other obstructions and are countersunk drilled for securing to steelwork with fixing screws. PGP HEAVY PATTERN Mild Steel Floor Plate is available in 4.5, 6.0, 8.0,10.0 and 12.5mm base thickness. Primer Painted or Galvanised. In Stainless Steel available in grades 304L or 316L. Aluminium Tread Plate Aluminium tread plate, designed primarily for flooring applications provides a non-slip, easy clean, hard wearing surface, which has found extensive use in Industrial, Marine and Transport fields. Tread plate comes in three popular patterns to suit various conditions of service and personal preferences. Thickness for thickness, in a particular material, the load bearing characteristics of the three patterns, are not significantly different, but a choice does accommodate factors such as pedestrian comfort, durability, and aesthetic consideration. Applications vary from kick plates to loading ramps, from factory flooring and stairtreads to protective facias. Supplied self-colour. ONE-BAR PATTERN FIVE-BAR PATTERN Mild Steel Built-up Curbing Mild steel built-up curbs suitable for Standard 3-metre lengths of mild Lugs are welded on at approximately mild steel ‘Durbar’ plate trench covers. steel built-up type curbing. 900mm centres and approximately Curbs are supplied painted in standard For long straight runs of trench we 150mm from each end. oxide primer and can be tapped to supply standard 3-metre lengths. receive fixing screws to secure covers if Make-up lengths are provided as necessary. Mild steel built-up curbing necessary and as shown on location can also be supplied for aluminium drawings. Joints are secured with P.G.P. plates with the mild steel countersunk bolts to assist materials suitably insulated with Installation. Bitumen of Neoprene Strip. Also available in stainless steel and aluminium.6
  9. 9. LaddersAvailable in steel, aluminium alloy LADDER WITH EXTENDED SIDES TYPE ‘A’and stainless steel. LADDER WITH EXTENDED SIDES TYPE ‘B’ Note: Handrails omitted for clarity, but must be fitted around opening with either removable chains or self closing gate. LADDER WITH EXTENDED SIDES TYPE ‘C’ LADDER WITH RETRACTABLE TUBULAR HANDHOLDTABLE OF RECOMMENDED LADDER SECTIONS AND FIXING CENTRES TYPE ‘D’Fixing centres of stays indicated are based on good connections to steelwork. (Ladder can be supplied with orFor fixings to good sound brickwork or concrete divide stated centres by 1.5. without retractable handhold) Max. Spacing of Stays or Fixings Section of Stringer (Mild Steel) Vert. Sloping Ladders Ladders 65 x 10 Flat 3.7 3.1 65 x 12 Flat 4.1 3.5 70 x 10 Flat 4.0 3.4 70 x 12 Flat 4.4 3.7 80 x 10 Flat 4.6 3.9 80 x 12 Flat 5.0 4.2 75 x 50 x 8 Angle 4.8 4.1 100 x 65 x 8 Angle 6.2 5.2 125 x 75 x 10 Angle 7.7 6.5 7
  10. 10. Staircases & Platforms Steelway Fensecure have wide experience in the storage or for fire emergency use. These proposals design and construction of staircases, mezzanine are then submitted to the customer for approval. floors, walkways and platforms. Designs are produced to the most exacting Where required, the company’s own engineers will requirements to ensure stability and durability. visit the site of a proposed installation and subsequently prepare schemes for access, Solid Pattern Treads REF: CTR (Mild Steel) ACTR (Aluminium) SCTR (Stainless Steel) Steelway Solid Mild Steel Tread with Raised Pattern-Tabulated Mass in kg Width of Preferred lengths of treads in metres and thickness in mm Hole centres Hole Tread 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 in mm dia. in mm 6 6 6 6 8 8 10 10 A B mm 100 3.69 4.31 30 45 12 150 5.30 6.17 7.05 40 75 15 200 6.92 8.04 9.17 10.29 14.59 50 100 15 250 11.28 16.11 17.91 19.72 26.27 28.51 50 100 15 300 19.11 21.24 23.36 31.11 33.75 50 125 158
  11. 11. Staircases & Platforms Steelway Fensecure have wide experience in the storage or for fire emergency use. These proposals design and construction of staircases, mezzanine are then submitted to the customer for approval. floors, walkways and platforms. Designs are produced to the most exacting Where required, the company’s own engineers will requirements to ensure stability and durability. visit the site of a proposed installation and subsequently prepare schemes for access, Solid Pattern Treads REF: CTR (Mild Steel) ACTR (Aluminium) SCTR (Stainless Steel) Steelway Solid Mild Steel Tread with Raised Pattern-Tabulated Mass in kg Width of Preferred lengths of treads in metres and thickness in mm Hole centres Hole Tread 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 in mm dia. in mm 6 6 6 6 8 8 10 10 A B mm 100 3.69 4.31 30 45 12 150 5.30 6.17 7.05 40 75 15 200 6.92 8.04 9.17 10.29 14.59 50 100 15 250 11.28 16.11 17.91 19.72 26.27 28.51 50 100 15 300 19.11 21.24 23.36 31.11 33.75 50 125 158
  12. 12. Companion Step or Ship Type Ladders This type of ladder provides an improved means of access over the normal single run ladder when space is available. The 65 degree to 75 degree slope is easier to negotiate than a vertical or near vertical ladder. We recommend that the maximum vertical rise should not exceed 3000mm and the width between stringers should preferably be between limits of 450mm and 550mm. It should be noted that 250mm minimum foot space should be allowed from the nose of treads to the wall, platform face or other obstruction, see illustration. A top tread should be provided at floor level, or the platform can be arranged to run over, but the minimum foot space should still be maintained. Handrails are necessary on this type of ladder and should be provided on both sides without exception. Chart giving useful recommendations for staircases This chart gives preferred rise/go dimensions see section coloured yellow for any given rake of staircase or ladder and is based on our recommended formula: Twice the rise plus the go = not less than 570mm nor more than 640mm (550 to 700). ‘Go’ is the term used for the horizontal dimension of a stair or tread. ‘Rise’ is the vertical dimension. ‘Overlap’ is the amount the nosing of one tread overlaps the one below (minimum16mm). Example: A single flight stair has a rise of 2600mm and has to comply with a minimum tread ‘go’ of 250mm and a maximum rise of 190mm. From the chart below we see with a ‘go’ of 250mm an acceptable rise will be about 185mm. This will give 14 equal rises. The stair will thus have an angle of rake pitch of 36º 36’ and will fall within the limits required for this type of stair. Also the aggregate of twice the rise plus the go equals 620mm, close to the optimum recommended in BS 5395 Part 1.10
  13. 13. Spiral Stairs Mild SteelA spiral staircase suitable for a wide welded to a tubular collar to fit over Additional balusters are required forrange of applications from Residential the centre core column. Alternative stairs in residential situations in orderto Industrial, and complying with the type treads and landings are available that any gaps do not exceed 100mm.requirements of BS.5395: Part 2. such as pan type. Landings are All parts are prefabricated for easy siteAvailable in any diameter, rising provided to fit existing situations assembly. Spirals of 2.0m diameter orclockwise or anti-clockwise to suit where details are available or to suit less require relaxation of Buildingcustomers requirements. Construction new applications. Handrails comprise Regulations regarding minimum treadis based on a tubular centre column of a 42.4mm dia. tube supported on ‘go’. The 2.2m diameter spiral will givewhich is fully load bearing and 20mm dia. balusters that also serve to 800mm clear width of stair when fittedcapable of supporting a landing or secure the outer extremities of the with an inside handrail to comply with 1floor joists. Treads are set at 22 /2° treads, and together, they form a rigid Building Regulations.(16 per circle) and are constructed construction.from solid Durbar pattern plateHeavy Industrial Type Spiral Staircase illustrated. 11
  14. 14. Handrail & Guardrails General Application Aluminium alloy and stainless steel do not normally require protective As a general rule, any unprotected edge of a walkway, platform, treatment. However. where additional protection or improved staircase or other raised area from which a person may fall more than appearance is thought necessary, then aluminium can be anodised 0.5m must be fitted with a guardrail. Steelway handrails and guardrails and stainless steel polished. are designed to provide safety and give reassurance for users of Note: Some discolouration may occur on Aluminium bends and heat staircases and walkways. They may be of tubular or solid construction affected areas when anodised. or a combination of both. We supply handrails not only to complement our staircases. platforms, and other similar structures, but also as Handrails completely independent items to fit customers own equipment or civil Tubular and Solid mild steel handrails are available in a range of sizes engineering work etc. All component parts are tailor-made in easy to handle lengths and Tubular: 26.9 o/d x 3.2mm wall minimum, (1.87kg/m) clearly marked for assembly on site. Drawings are provided for 33.7 o/d x 3.2mm wall minimum, (2.41kg/m) customers’ use where they wish to undertake the site erection 42.4 o/d x 3.2mm wall minimum, (3.10 kg/m) themselves. Alternatively, we can provide a speedy and efficient site 48.3 o/d x 4.0mm wall minimum, (4.39kg/m) installation service. Solid: 25mm dia. solid bar (3.85kg/m) Design 32mm dia. solid bar (6.31 Kg/m) Our designs follow the recommendation of BS 6399; Part 1, BS 5395 and BS 6180. There are at least two horizontal rails - a top rail Stainless steel handrails are available with ball type standards, but all (handrail) and an intermediate rail (knee rail) at approximately mid- welded construction can also be accommodated. height. For step (companion) ladders and staircases in close proximity to, or bounded by a wall, a single handrail only is required with a Aluminium tubular handrail is also available on request in a range of minimum clearance for the hand of 75mm** (EEUA recommend sizes. minimum 65mm). If glazed areas occur adjacent to a walkway, platform, balcony or staircase, they should be guarded by a secure Handrail Standards handrail or balustrade. Tubular and Solid ball type mild steel standards are available in a Wherever possible, handrails should be continuous and follow the variety of types and sizes. For further details, including types of base exposed edge of raised platform areas and staircases. Sharp changes of fittings, see page 13, 14 & 15. A handrail system may be tubular or direction in the vertical plane should be avoided in runs of handrail. solid, or a combination of both e.g. tubular handrails with solid The minimum height of handrails for platforms walkways and landings standards. However, it is important to select a standard with is 1.1m above the walking surface; for staircases the handrail height adequate ball size to be compatible with the diameter of handrail to should be between 0.9m and 1m above the pitch line. be used, as illustrated below. Handrails should terminate in a swept end, either to the wall or to the knee rail, or return to the standards. Specification of Standard Max Dia. of Handrail to suit Ball Size Shank Size x Ball Size Note: Sharp corners, protrusions and stop ends should be avoided since these may catch clothing and cause accidents. Return bends (‘U’ bends) should not extend more than 350mm from the centre line of the 33.7mm o/d x 3.2mm wall x 60mm dia. ball 33.7mm o/d standards. At the foot of staircases, ‘U’ bends should extend to the 42.4mm o/d x 3.2mm wall x 75mm dia. ball 42.4mm o/d TUBULAR 48.3mm o/d x 4.0mm wall x 90mm dia. ball 48.3mm o/d point of maximum extension of the stringer. 60.3mm o/d x 4.0mm wall x 90mm dia. ball 48.3mm o/d Loadings BS 5395: Part 3 recommends the following minimum design imposed 32mm dia. Solid x 60mm dia. ball 33.7mm o/d SOLID lateral loads that should be used for handrails in industrial situations: 38mm dia. Solid x 70mm dia. ball 42.4mm o/d Light duty. Access limited to one person. —0.36 kN/m General duty. Regular two-way pedestrian traffic. —0.36 kN/m Note: All standards are compatible with 25mm and 32mm Solid Heavy duty. High density pedestrian traffic: escape routes. —0.74 kN/m Handrails. Potentially crowded areas over 3m wide. —3.00 kN/m Details regarding the spacing between Standards at different Loadings are given on page 13. If there is any possibility of vehicular impact, the recommendations in Aluminium tubular Standards are also available to complement the appendix C of BS 6180 should be followed. Aluminium tubular handrailing. For light access stairs, gangways etc., which are not more than 600mm wide, a minimum design load of 0.22 kN/m may be used (BS 6399: Part 1). Gates and Safety Chains Where loading access is required for a mezzanine floor, or for Protective Treatments protection across openings at the head of stairs and ladders. we can Steel can be supplied in the following finishes: supply gates of tubular construction to match the design of adjoining i) Self colour. handrails. Alternatively, safety chains can be provided. Chains are ii) Red oxide metal primer. galvanized mild steel, smooth welded to BS4942 and supplied with iii) Hot dipped galvanized to BSENISO 1461. Recommended for hooks, split rings, shackles, eye bolts and snap fasteners as required. exposed or corrosive conditions. Decorative paint finishes can be applied by the customer on top of galvanized materials, but a Infill Panels and Mesh Guards suitable priming system must be used prior to painting. Where a two line system of handrail is preferred or for existing iv) Nylon/Plastic coated. Not recommended for exposed conditions. handrails where the need arises for additional protection, we can v) Chrome plated, polished and powder coated finishes are provide infill panels. These panels consist of 50mm sq. welded mesh available to special order. constructed from 3.25mm dia. wire with heavy gauge wire frame surrounds and supplied complete with fixing clips for securing to ** BS 5395 handrails.12
  15. 15. Typical arrangement of Handrails for Stairs, Platforms and Walkways For loadings on Handrails reference should be made to BS 6399; Part 1. Information on Design and Loadings is also given in BS 6180. Spacing Between Standards Tables A and B take into account the In order to select a suitable size of (c) select from table A or Table B limiting stress for the grade of steel handrail standard from the above tables a suitable standard specified The horizontal displacement one must first decide: Note: Height should be taken from of any part of the barrier should not (a) the horizontal loading requirement fixing point (1) see base details exceed 25mm. Allowance has been (b) the handrail diameter to be used page 15 . made for the combined deflection of Having decided the handrail dia. (d) check that the handrail dia. is handrails and standards. and loading: compatible with the size of handrail standard selected . See page 12. Max. Spacing in mm of Mild Steel Handrail Standards where Intensity of Horizontal Loading = 0.36 kN/m Height of Standards Specification of Standards 900 950 1000 1050 1100 1150 1200 1250 33.7mm o/d Shank x 60mm dia. ball 1090 1030 N/A N/A N/A N/A N/A N/A TUBULARTABLE A 42.4mm o/d Shank x 75mm dia. ball 1800 1800 1795 1710 1630 1560 1495 1300 M.S. 48.3mm o/d Shank x 90mm dia. ball 1800 1800 1800 1800 1800 1800 1800 1800 60.3mm o/d Shank x 90mm dia. ball 1800 1800 1800 1800 1800 1800 1800 1800 SOLID M.S. 32mm dia. Solid x 60mm dia. ball 1635 1550 1473 1405 1245 N/A N/A N/A 38mm dia. Solid x 70mm dia. ball 1800 1800 1800 1800 1800 1800 1800 1800 Max. Spacing in mm of Mild Steel Handrail Standards where Intensity of Horizontal Loading = 0.74 kN/m Height of Standards Specification of Standards 900 950 1000 1050 1100 1150 1200 1250 33.7mm o/d Shank x 60mm dia. ball THIS PATTERN NOT SUITABLETABLE B TUBULAR 42.4mm o/d Shank x 75mm dia. ball THIS PATTERN NOT SUITABLE M.S. 48.3mm o/d Shank x 90mm dia. ball 1800 1800 1763 1685 1545 1330 1010 N/A 60.3mm o/d Shank x 90mm dia. ball 1800 1800 1800 1800 1800 1800 1800 1800 32mm dia. Solid x 60mm dia. ball THIS PATTERN NOT SUITABLE SOLID M.S. 38mm dia. Solid x 70mm dia. ball 1333 1265 1200 1143 830* N/A N/A N/A * By using 42.4mm o/d tube handrails, spacing of standards in this particular instance could be increased to 1090mm. When fixed to concrete or other building materials, the maximum spacing of standards for 0.74kN/m loading should be no greater than 1250mm 13
  16. 16. Handrail Standards Steelway tubular and solid ball type A full range of available bases brickwork, block work. standards are made in varying heights are illustrated on page 15. The type The size and spacing of fixing to suit single, double and multi-line of base should be chosen with bolts into concrete or other handrails. Balls are drilled to suit care to ensure it will be suitable low density materials requires handrails or can be fitted with eyes for attaching to the structure in careful consideration. There is for chains. Grub screws are a standard question. A larger size of base an optimum requirement for fitment in balls to secure handrails is more suitable when fixing to fixings, and exceeding this against movement. materials which have a lower may weaken rather than density than steel e.g. concrete, strengthen the attachment. Note: Handrail standards must not be supported from toe plates, unless it can be shown that the toe plates are structural members. When ordering please indicate whether solid type or tubular type standards are required, and state: 1) Height. 2) Ball centres. 3) Diameter of ball/shank. 4) Outside diameter of handrail. 5) Type of base (state reference). See page 15. 6) Angle of rake/pitch (if side fixing type base state handing L.H. or R.H. side of stair when ascending). 7) Material and finish. See page 12. Should be fitted in preference to safety chains.14
  17. 17. Bases for Tubular Standards Type ’ST’These bases aresuitable for mild steelstandards requiredto resist a maximumhorizontal force of0.36 kN/m at designlevel.Bases for Solid Standards Type ’S’Suitable for 32mm and38mm dia. standardsrequired to resist amaximum horizontalforce of 0.36 kN/mat design load.Heavy Duty Bases Type ’HS’Suitable for both Solid and Tubular Standardsrequired to resist a maximum horizontal forceof 0.74 kN/m at design level.High Tensile Bolts should be used.Types with suffix C are designed for fixing toconcrete at an optimum spacing of 1.25mnominal assuming concrete to be unreinforcedwith a minimum compressive strength of 225 N/mm .Types with a suffix S are designed for fixingto steelwork at spacings of up to 1.8m.Designers should ensure that the adjacentconstruction acting as support for handrailsand balustrades is of adequate strength andstability to sustain all applied loads safelywithout excessive strain, deflection ordistortion.Note: Bases are drilled 19mm dia. holes for M16 bolts. Non standard drilling can be accommodated and bolts supplied on request. 15
  18. 18. GRP Products Complete support structures are available constructed from GRP sections with stainless steel fixings, in both fire and non fire retardant GRP materials The benefits of GRP materials are GRP Handrails GRP ‘Safegrip’ Planking numerous • Light, medium and heavy duty Solid (40SP-S) or perforated (40SP-P) • High strength designs from stock in 6m x 500m panels or cut • Low weight • Posts are square or rectangular to size and shape. Adjacent panels • Corrosion resistance sections connect by tongue and groove joints. • Low maintenance • Contrasting colour posts and Supplied with a plain or gritted top • Low conductivity to heat rails available walking surface. Fixings are stainless and electricity • With or without kickplate steel. • Non magnetic • Supplied in kit form for ease of • Non sparking installation GRP Moulded Gratings Available 25mm or 40mm thick in GRP ‘Safegrip’ Stairtreads GRP Ladders stock panels 1.22m * 2.44m having a Stairtreads from GRP grating / solid • Stringers are square or 40mm square perforated grid pattern. have a square siting bar to the front rectangular hollow sections With plain or gritted slip resistant top of the tread which also acts as a high for greater stiffness and walking surface. stress absorber where most of the strength force is applied in use.The siting bar is • Serrated rungs offer good grip of a contrasting colour, normally • Contrasting colours for rungs yellow. and stringers available • Complete with GRP safety cages where required • Stays and feet in GRP or stainless steel to suit ‘Safegrip’ (40SP-P) ‘Safegrip’ (40SP-S)16
  19. 19. Steelway is a leadingengineering and fabricationcompany that specialises in themanufacture of steel, aluminiumand GRP products.Our dedicated workforce pridesitself on its professionalism andthe quality finish of the productsproduced. We strive to beexperts in our field. Queensgate Works, Bilston Road, Wolverhampton, West Midlands WV2 2nJ Tel: 01902 451733 Fax: 01902 452256 Email: E X P E R T S I N S T E E L