SlideShare a Scribd company logo

Suzuki-Raider-150R-parts.pdf

automotive guide

1 of 62
Download to read offline
SUZUKI
PARTS CATALOGUE
FU150SC-C2
2004-10 2 NO EDITION
http://mototh.com
INFORMATI
INDEX
ENGINE
TRANSMISSION
ELECTRICAL
BODY
PARTS NUMBER
http://mototh.com
PREFACE
When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use
SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees
quality and performance
This parts catalogue covers the list of all service parts for SUZUKI
FU150SC-C2
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DIMENSIONS
Dimensions of the parts in thiS catalogue are indicated in unit millimeters
2. ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR As required NT
ASSY Assembly OPT
E .No. Engine number OS
F.NO. Frame number STD
d Diameter of material T
ID Inside d iameter US
OD O llt SlriP rliameter W
L Length
LH Left hand side
RH Right hand side
3. INNER PARTS OF ASSEMBLY
Number of teeth
Optional
Over size
Standard
Thickness
Under side
Width
Parts name with a dot ( . ) in front as shown in the description column Indicates
the component of the assembly also available individua lly
4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes In parts
occur, including interchangeable modifications between new parts and old ones.
5. NOTE
5.1 There are some different parts from those of production models among
-sp~re ·~arts.for the aeministrative reasons and common use of them with
other models
52
5.3
In respect of rubber hoses and vinyl tubes, plese be sure to use them by
c utting off according to the length mentioned on parts catalogue or what
is actually required on the vehic le.
Note that the d rawings on the illustration page are for ready reference
of spare parts numbe r, not to be used as an assembly manual.
When assembling , use "SUZUKI SERVICE MANUAL~
6. STO COLOR CHART
COLOR NO. PARTS COLOR DESCRIPTION
019 SUPER BLACK
126 SILVER
12R 1000 GRAY
12Z CRYSTRAL SILVER-S
13L SILVER-E
20H WARM SILVER
26B GRAY
2B1 FLAT BLACK
2Be BASE GRAY MET.
28W WHITE
291 BLACK (ACRYLIC-MELAMINE)
OLS BLACK
13T GOLD
http://mototh.com
ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI !1!n" f'l11H~L~
'EI::1"'~u.Yl'll'El-J1!'tIn~Yi1,rU iit.i1wrYl1!f111"1?l'Eluiif)rurn~1;)).J1(JI"31UU.'I::~lJnrlu::.vj?l).lprU
l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii
lU FU 150SC-C2
1. n'li"rh "'UfllI,n{il
n""1ri'lt1U~"U'lii',.tl-l'f):;-1tfn.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i'
2. i'm:tHiil
'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l.1aUiintJfI:::Ltiu"".r.:]t>iillu~
AR 1'l"l)Jfl1 ').J~'f).:]n·u
ASSY 1.J'l::ntl1J dJu,~
E.No. "')J iU~fI'II Ljirtn fJUtJl
F NO 1)J'lULfI'II tIt'lrl-J
d l.'i:'iUt.l'lf:!tuj"nfil>l
ID ~'i:'iut.iil!!utJnfl"l>lJl'Ulu
OD ~'i:'iw..hf;ju6nfi'l.JIl'lUUiln
A'l'llJtJl'l
LII il>loD'lU
RH i'l>l'll'J'
3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!
".mmfl'llfl:;1.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrjL'Uil'f)'j',um1,ru
4 'ULL~>ln"li"LU~ £lULLt.lfl.J
NT
OPT
as
STO
us
w
~"lU1UYfU
L~'f)nA'l).JII'I'J')JL"-1).l'l::~).l
~-ln<j""!lu'lf'l)J' fi1n:!'lU
'IIU'lf'l)J'lE'l'1!i'lU
P!'J'l).JltlU'l
~'ln11'11U'l~)Jl~1l'U
Pl1'"1)Jn1,>l
"I:::i.iLtlMn"uA·>l)J"lti.:]vi"lu~nf'l¥..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.itln£ln·l1e:::lltla
5. ,r'il-i".J~nlJ.!
5.1 ;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu
L
@iu1nu
5.2 ~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI
~i'iiln[Jn,re::l",~
5.3 m.nu ~~'Il'f):::1".alu!t.lfn~b.il'li~"l~UIl'l~ m1'J1::nilu
COLOR NO PARTS COLOR DESCRIPTION
019 6;"l1!I.Uilf
126 'iflL'l'Bf
12R ~Y1' 1000
12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl
13L 'iiiH'ltlf-fi
20H 'Jtlf).l=iim'l'Elf
26B
'"'''
281 @il L~-nflLfl
28C L'VI'LUfl LlJ"Y1'~f'I
28w .00
291 ,;i''f):::Rflf''l-LlJmiiu
OLS
.,
13T ~"'
http://mototh.com
COLOR PARTS $ SUZUKI
RAIDER-R150
MODEL CODE fUl~)()$C Cl
YEAR
TWO IONt
MorORCYCLI: COLOR 'IA'V1l PARTS COLOR COD~ COLOR NI
R COlO~ CODE 415! 391 AURA V(llOW' (;Rv$r
S!::.RIAL rRAML & ENGINr. NUMBLH ~RAML NO I:.NGINE N
8G41A TH104715 G415-T H104
, >LOR PARTS
PARTS COLOR COOl-
,~U NO mSCRIPnON PART NO CO'
." ~,.I~ ... ..
• COVI:Rl-RJMLSL! RH 47110 25G20 C3 1
2 COVER FRAM( SO LH 47210 25G2O C3 1
J SHIELD LEG CENTER SET 48130-25G20 C"
4 HOUSING HEADlAMP SET S1810-25G2O C31
" FEN DER FRON T ')31 11 2">GOO .1 1')
b COWlING LO WeR SET SlO[ RH 94401-l">G20 C31
7 COWUNG LOWER SEl SIDE LH <)tI480 2~)(;"'O C;S1
MOTORCYCLE COLOR NAME
TWO TONE
c
AURA YELLOW (415)
+
CRYSTAL BLACK (397)
http://mototh.com
FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C
REF.NO. PART NO. DESCRIPTION :jIflfl::'hui Q'TY REMARKS
11400-25800 GASKET SET "ll"tJ::ui-u
11141-25GOO .GASKET,cylinder head .tJ::uimht3u (1)
11241-25GOO .GASKET,cylinder .tJ::ui-ULifl1U (1)
11482-25GOO .GASKET,clutch cover .tJ::uimhI'IfflU1'1flM (1)
11483-25GOO .GASKET,magneto cover .tJ::ui-u~hl'lfflU"''l-U'~ (1)
12837-25GOO .GASKET,tensioner adjuster .tJ::ui-u~'l~-lt'li"'l~-U (1)
14181-25GOO .GASKET,muffier joint .tJ::Ln-uYifl'tlLfttJ (1)
1
I
FU150SC-C
http://mototh.com

Recommended

Toyota 5FB30 Forklift Service Repair Manual
Toyota 5FB30 Forklift Service Repair ManualToyota 5FB30 Forklift Service Repair Manual
Toyota 5FB30 Forklift Service Repair Manualukjemm kjskmfm
 
Daewoo doosan dx340 lca crawler excavator parts catalogue manual
Daewoo doosan dx340 lca crawler excavator parts catalogue manualDaewoo doosan dx340 lca crawler excavator parts catalogue manual
Daewoo doosan dx340 lca crawler excavator parts catalogue manualf9soeikdkdk
 
2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manual
2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manual2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manual
2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manualuekmmmd
 
Manual de serviço c 100 dream - 00 x6b-gn5-710 diagrama
Manual de serviço c 100 dream - 00 x6b-gn5-710 diagramaManual de serviço c 100 dream - 00 x6b-gn5-710 diagrama
Manual de serviço c 100 dream - 00 x6b-gn5-710 diagramaThiago Huari
 
Honda OBD2 Codes
Honda OBD2 CodesHonda OBD2 Codes
Honda OBD2 CodesTim Miller
 
Daewoo doosan dx300 lca crawler excavator parts catalogue manual
Daewoo doosan dx300 lca crawler excavator parts catalogue manualDaewoo doosan dx300 lca crawler excavator parts catalogue manual
Daewoo doosan dx300 lca crawler excavator parts catalogue manualf9soeikdkdk
 
MX 285 CASE IH Magnum Tractor (EUROPE)
MX 285 CASE IH Magnum Tractor (EUROPE)MX 285 CASE IH Magnum Tractor (EUROPE)
MX 285 CASE IH Magnum Tractor (EUROPE)PartCatalogs Net
 

More Related Content

What's hot

Manual de serviço supl cbx250
Manual de serviço supl cbx250Manual de serviço supl cbx250
Manual de serviço supl cbx250Thiago Huari
 
New Holland CSX 7080 D660 Combine parts catalog
New Holland CSX 7080 D660 Combine  parts catalog New Holland CSX 7080 D660 Combine  parts catalog
New Holland CSX 7080 D660 Combine parts catalog PartCatalogs Net
 
Lista de peças da bomba Doowoon 104749-7330
Lista de peças da bomba Doowoon 104749-7330Lista de peças da bomba Doowoon 104749-7330
Lista de peças da bomba Doowoon 104749-7330Junior Iung
 
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzes
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzesManual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzes
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzesThiago Huari
 
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwards
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 OnwardsJCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwards
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwardsuhjsnefn kmdjnm
 
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))Deepjot Rekhi
 
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-Tabrakan
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-TabrakanLaporan Tugas Besar Studi Sertifikasi Lampu Anti-Tabrakan
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-TabrakanAlvinIrwanto1
 
Volvo ec210 b lc ec210blc excavator service repair manual
Volvo ec210 b lc ec210blc excavator service repair manualVolvo ec210 b lc ec210blc excavator service repair manual
Volvo ec210 b lc ec210blc excavator service repair manualfujsekfksmemer
 
Hyster f003 (h3.00 js europe) forklift service repair manual
Hyster f003 (h3.00 js europe) forklift service repair manualHyster f003 (h3.00 js europe) forklift service repair manual
Hyster f003 (h3.00 js europe) forklift service repair manualfjjsekfksmem
 
Cableado electrico
Cableado electricoCableado electrico
Cableado electricoNey Vargas
 
CASE 1010 GRAIN HEADER parts catalog
CASE 1010 GRAIN HEADER parts catalogCASE 1010 GRAIN HEADER parts catalog
CASE 1010 GRAIN HEADER parts catalogPartCatalogs Net
 
Daewoo doosan dx500 lca crawler excavator parts catalogue manual
Daewoo doosan dx500 lca crawler excavator parts catalogue manualDaewoo doosan dx500 lca crawler excavator parts catalogue manual
Daewoo doosan dx500 lca crawler excavator parts catalogue manualikkdkdmmsmd
 
Toyota 52 6 fgu30 forklift service repair manual
Toyota 52 6 fgu30 forklift service repair manualToyota 52 6 fgu30 forklift service repair manual
Toyota 52 6 fgu30 forklift service repair manualhjsemmmd
 
Ls 20 180 - 3 de 5 compresores sullair
Ls 20 180 - 3 de 5 compresores sullairLs 20 180 - 3 de 5 compresores sullair
Ls 20 180 - 3 de 5 compresores sullairAlfredo Marchese
 

What's hot (20)

Manual de serviço supl cbx250
Manual de serviço supl cbx250Manual de serviço supl cbx250
Manual de serviço supl cbx250
 
New Holland CSX 7080 D660 Combine parts catalog
New Holland CSX 7080 D660 Combine  parts catalog New Holland CSX 7080 D660 Combine  parts catalog
New Holland CSX 7080 D660 Combine parts catalog
 
Lista de peças da bomba Doowoon 104749-7330
Lista de peças da bomba Doowoon 104749-7330Lista de peças da bomba Doowoon 104749-7330
Lista de peças da bomba Doowoon 104749-7330
 
Catalogo TL New Holland - Intro
Catalogo TL New Holland - IntroCatalogo TL New Holland - Intro
Catalogo TL New Holland - Intro
 
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzes
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzesManual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzes
Manual de serviço ms nx 4 falcon - 00 x6b-mcg-002 luzes
 
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwards
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 OnwardsJCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwards
JCB 3.5D 4×4 TELETRUK Service Repair Manual SN:1176586 Onwards
 
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))
FARMTRAC AND FORD TRACTORS PARTS PHOTO CATALOG (S1-S5))
 
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-Tabrakan
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-TabrakanLaporan Tugas Besar Studi Sertifikasi Lampu Anti-Tabrakan
Laporan Tugas Besar Studi Sertifikasi Lampu Anti-Tabrakan
 
Volvo ec210 b lc ec210blc excavator service repair manual
Volvo ec210 b lc ec210blc excavator service repair manualVolvo ec210 b lc ec210blc excavator service repair manual
Volvo ec210 b lc ec210blc excavator service repair manual
 
Hyster f003 (h3.00 js europe) forklift service repair manual
Hyster f003 (h3.00 js europe) forklift service repair manualHyster f003 (h3.00 js europe) forklift service repair manual
Hyster f003 (h3.00 js europe) forklift service repair manual
 
howo electrical system.pptx
howo electrical system.pptxhowo electrical system.pptx
howo electrical system.pptx
 
Cableado electrico
Cableado electricoCableado electrico
Cableado electrico
 
CASE 1010 GRAIN HEADER parts catalog
CASE 1010 GRAIN HEADER parts catalogCASE 1010 GRAIN HEADER parts catalog
CASE 1010 GRAIN HEADER parts catalog
 
MANUAL PARTES GIXXER
MANUAL PARTES GIXXERMANUAL PARTES GIXXER
MANUAL PARTES GIXXER
 
Landing Gear
Landing GearLanding Gear
Landing Gear
 
Aircraft Oxygen System
Aircraft Oxygen SystemAircraft Oxygen System
Aircraft Oxygen System
 
Daewoo doosan dx500 lca crawler excavator parts catalogue manual
Daewoo doosan dx500 lca crawler excavator parts catalogue manualDaewoo doosan dx500 lca crawler excavator parts catalogue manual
Daewoo doosan dx500 lca crawler excavator parts catalogue manual
 
Toyota 52 6 fgu30 forklift service repair manual
Toyota 52 6 fgu30 forklift service repair manualToyota 52 6 fgu30 forklift service repair manual
Toyota 52 6 fgu30 forklift service repair manual
 
Ls 20 180 - 3 de 5 compresores sullair
Ls 20 180 - 3 de 5 compresores sullairLs 20 180 - 3 de 5 compresores sullair
Ls 20 180 - 3 de 5 compresores sullair
 
Tabela compressao-cilindro-completa
Tabela compressao-cilindro-completaTabela compressao-cilindro-completa
Tabela compressao-cilindro-completa
 

Similar to Suzuki-Raider-150R-parts.pdf

354620572-Part-Catalog-Kaze-R.pdf
354620572-Part-Catalog-Kaze-R.pdf354620572-Part-Catalog-Kaze-R.pdf
354620572-Part-Catalog-Kaze-R.pdfNixsonRoberto1
 
Data sheet scorpio
Data sheet scorpioData sheet scorpio
Data sheet scorpioNiko Demaga
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualfhsjekdmme
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualfhjskemme
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualfjjseksxckmdme
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualdidkkkdmdmd
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualfujskekfmsme
 
285852096-YAMAHA-FZ-S-CATALOGUE.pdf
285852096-YAMAHA-FZ-S-CATALOGUE.pdf285852096-YAMAHA-FZ-S-CATALOGUE.pdf
285852096-YAMAHA-FZ-S-CATALOGUE.pdfSameer Kadam
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfshangfan268
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfyanshi71197
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfzhongshipin19972
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfbubengbi5892
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfltfe084197
 
Compresor ingersoll rand p185
Compresor ingersoll rand p185Compresor ingersoll rand p185
Compresor ingersoll rand p185JoseContreras302
 
product_download_pdf_56d3c8d4833a9.pdf
product_download_pdf_56d3c8d4833a9.pdfproduct_download_pdf_56d3c8d4833a9.pdf
product_download_pdf_56d3c8d4833a9.pdfMohdaliMursidan
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...zhiquelanlu
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...sf69hh3t876
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...jinghe26468279
 

Similar to Suzuki-Raider-150R-parts.pdf (20)

354620572-Part-Catalog-Kaze-R.pdf
354620572-Part-Catalog-Kaze-R.pdf354620572-Part-Catalog-Kaze-R.pdf
354620572-Part-Catalog-Kaze-R.pdf
 
Data sheet scorpio
Data sheet scorpioData sheet scorpio
Data sheet scorpio
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manual
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manual
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manual
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manual
 
Asv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manualAsv posi track pt-80 track loader parts catalogue manual
Asv posi track pt-80 track loader parts catalogue manual
 
285852096-YAMAHA-FZ-S-CATALOGUE.pdf
285852096-YAMAHA-FZ-S-CATALOGUE.pdf285852096-YAMAHA-FZ-S-CATALOGUE.pdf
285852096-YAMAHA-FZ-S-CATALOGUE.pdf
 
Jupiterz 20045 tp4-5tp5
Jupiterz 20045 tp4-5tp5Jupiterz 20045 tp4-5tp5
Jupiterz 20045 tp4-5tp5
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
 
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdfTerex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
Terex Posi-Track PT 80 Track Loader Parts Catalogue Manual.pdf
 
Compresor ingersoll rand p185
Compresor ingersoll rand p185Compresor ingersoll rand p185
Compresor ingersoll rand p185
 
Parts-EgoSolariz.pdf
Parts-EgoSolariz.pdfParts-EgoSolariz.pdf
Parts-EgoSolariz.pdf
 
product_download_pdf_56d3c8d4833a9.pdf
product_download_pdf_56d3c8d4833a9.pdfproduct_download_pdf_56d3c8d4833a9.pdf
product_download_pdf_56d3c8d4833a9.pdf
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
 
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
Takeuchi TL12 Track Loader Parts Catalogue Manual (Serial No. 201200003 and u...
 

Recently uploaded

The Smart Seller's Guide to Cash for Cars in Adelaide
The Smart Seller's Guide to Cash for Cars in AdelaideThe Smart Seller's Guide to Cash for Cars in Adelaide
The Smart Seller's Guide to Cash for Cars in AdelaideCash For Cars Adelaide
 
Electric-vehicle manufaturing 2024 F.pptx
Electric-vehicle manufaturing 2024  F.pptxElectric-vehicle manufaturing 2024  F.pptx
Electric-vehicle manufaturing 2024 F.pptxNanaDada2
 
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...pvmalirosh
 
sffdsfdsfsdfsd gdsfa gsdfg w arga g a graa
sffdsfdsfsdfsd gdsfa gsdfg w arga  g a graasffdsfdsfsdfsd gdsfa gsdfg w arga  g a graa
sffdsfdsfsdfsd gdsfa gsdfg w arga g a graaLeadersOfTomorrow1
 
Cinematic Language.pptx xxxxxxxxxxxxxxxx
Cinematic Language.pptx xxxxxxxxxxxxxxxxCinematic Language.pptx xxxxxxxxxxxxxxxx
Cinematic Language.pptx xxxxxxxxxxxxxxxxcaitlinbooton
 

Recently uploaded (6)

The Smart Seller's Guide to Cash for Cars in Adelaide
The Smart Seller's Guide to Cash for Cars in AdelaideThe Smart Seller's Guide to Cash for Cars in Adelaide
The Smart Seller's Guide to Cash for Cars in Adelaide
 
Electric-vehicle manufaturing 2024 F.pptx
Electric-vehicle manufaturing 2024  F.pptxElectric-vehicle manufaturing 2024  F.pptx
Electric-vehicle manufaturing 2024 F.pptx
 
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...
draft-information-package-leaflet-regarding-polysorbates-used-excipients-medi...
 
Friday - peak day for red-light fatalities
Friday - peak day for red-light fatalitiesFriday - peak day for red-light fatalities
Friday - peak day for red-light fatalities
 
sffdsfdsfsdfsd gdsfa gsdfg w arga g a graa
sffdsfdsfsdfsd gdsfa gsdfg w arga  g a graasffdsfdsfsdfsd gdsfa gsdfg w arga  g a graa
sffdsfdsfsdfsd gdsfa gsdfg w arga g a graa
 
Cinematic Language.pptx xxxxxxxxxxxxxxxx
Cinematic Language.pptx xxxxxxxxxxxxxxxxCinematic Language.pptx xxxxxxxxxxxxxxxx
Cinematic Language.pptx xxxxxxxxxxxxxxxx
 

Suzuki-Raider-150R-parts.pdf

  • 1. SUZUKI PARTS CATALOGUE FU150SC-C2 2004-10 2 NO EDITION http://mototh.com
  • 3. PREFACE When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees quality and performance This parts catalogue covers the list of all service parts for SUZUKI FU150SC-C2 INSTRUCTIONS FOR QUOTING THE CATALOGUE 1. DIMENSIONS Dimensions of the parts in thiS catalogue are indicated in unit millimeters 2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR As required NT ASSY Assembly OPT E .No. Engine number OS F.NO. Frame number STD d Diameter of material T ID Inside d iameter US OD O llt SlriP rliameter W L Length LH Left hand side RH Right hand side 3. INNER PARTS OF ASSEMBLY Number of teeth Optional Over size Standard Thickness Under side Width Parts name with a dot ( . ) in front as shown in the description column Indicates the component of the assembly also available individua lly 4. MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes In parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5.1 There are some different parts from those of production models among -sp~re ·~arts.for the aeministrative reasons and common use of them with other models 52 5.3 In respect of rubber hoses and vinyl tubes, plese be sure to use them by c utting off according to the length mentioned on parts catalogue or what is actually required on the vehic le. Note that the d rawings on the illustration page are for ready reference of spare parts numbe r, not to be used as an assembly manual. When assembling , use "SUZUKI SERVICE MANUAL~ 6. STO COLOR CHART COLOR NO. PARTS COLOR DESCRIPTION 019 SUPER BLACK 126 SILVER 12R 1000 GRAY 12Z CRYSTRAL SILVER-S 13L SILVER-E 20H WARM SILVER 26B GRAY 2B1 FLAT BLACK 2Be BASE GRAY MET. 28W WHITE 291 BLACK (ACRYLIC-MELAMINE) OLS BLACK 13T GOLD http://mototh.com
  • 4. ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI !1!n" f'l11H~L~ 'EI::1"'~u.Yl'll'El-J1!'tIn~Yi1,rU iit.i1wrYl1!f111"1?l'Eluiif)rurn~1;)).J1(JI"31UU.'I::~lJnrlu::.vj?l).lprU l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii lU FU 150SC-C2 1. n'li"rh "'UfllI,n{il n""1ri'lt1U~"U'lii',.tl-l'f):;-1tfn.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i' 2. i'm:tHiil 'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l.1aUiintJfI:::Ltiu"".r.:]t>iillu~ AR 1'l"l)Jfl1 ').J~'f).:]n·u ASSY 1.J'l::ntl1J dJu,~ E.No. "')J iU~fI'II Ljirtn fJUtJl F NO 1)J'lULfI'II tIt'lrl-J d l.'i:'iUt.l'lf:!tuj"nfil>l ID ~'i:'iut.iil!!utJnfl"l>lJl'Ulu OD ~'i:'iw..hf;ju6nfi'l.JIl'lUUiln A'l'llJtJl'l LII il>loD'lU RH i'l>l'll'J' 3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;! ".mmfl'llfl:;1.1aYiihPt~fl>l'U)JiU ~1fl ( tl:::lmi,flvitlrjL'Uil'f)'j',um1,ru 4 'ULL~>ln"li"LU~ £lULLt.lfl.J NT OPT as STO us w ~"lU1UYfU L~'f)nA'l).JII'I'J')JL"-1).l'l::~).l ~-ln<j""!lu'lf'l)J' fi1n:!'lU 'IIU'lf'l)J'lE'l'1!i'lU P!'J'l).JltlU'l ~'ln11'11U'l~)Jl~1l'U Pl1'"1)Jn1,>l "I:::i.iLtlMn"uA·>l)J"lti.:]vi"lu~nf'l¥..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.itln£ln·l1e:::lltla 5. ,r'il-i".J~nlJ.! 5.1 ;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu L @iu1nu 5.2 ~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI ~i'iiln[Jn,re::l",~ 5.3 m.nu ~~'Il'f):::1".alu!t.lfn~b.il'li~"l~UIl'l~ m1'J1::nilu COLOR NO PARTS COLOR DESCRIPTION 019 6;"l1!I.Uilf 126 'iflL'l'Bf 12R ~Y1' 1000 12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl 13L 'iiiH'ltlf-fi 20H 'Jtlf).l=iim'l'Elf 26B '"''' 281 @il L~-nflLfl 28C L'VI'LUfl LlJ"Y1'~f'I 28w .00 291 ,;i''f):::Rflf''l-LlJmiiu OLS ., 13T ~"' http://mototh.com
  • 5. COLOR PARTS $ SUZUKI RAIDER-R150 MODEL CODE fUl~)()$C Cl YEAR TWO IONt MorORCYCLI: COLOR 'IA'V1l PARTS COLOR COD~ COLOR NI R COlO~ CODE 415! 391 AURA V(llOW' (;Rv$r S!::.RIAL rRAML & ENGINr. NUMBLH ~RAML NO I:.NGINE N 8G41A TH104715 G415-T H104 , >LOR PARTS PARTS COLOR COOl- ,~U NO mSCRIPnON PART NO CO' ." ~,.I~ ... .. • COVI:Rl-RJMLSL! RH 47110 25G20 C3 1 2 COVER FRAM( SO LH 47210 25G2O C3 1 J SHIELD LEG CENTER SET 48130-25G20 C" 4 HOUSING HEADlAMP SET S1810-25G2O C31 " FEN DER FRON T ')31 11 2">GOO .1 1') b COWlING LO WeR SET SlO[ RH 94401-l">G20 C31 7 COWUNG LOWER SEl SIDE LH <)tI480 2~)(;"'O C;S1 MOTORCYCLE COLOR NAME TWO TONE c AURA YELLOW (415) + CRYSTAL BLACK (397) http://mototh.com
  • 6. FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C REF.NO. PART NO. DESCRIPTION :jIflfl::'hui Q'TY REMARKS 11400-25800 GASKET SET "ll"tJ::ui-u 11141-25GOO .GASKET,cylinder head .tJ::uimht3u (1) 11241-25GOO .GASKET,cylinder .tJ::ui-ULifl1U (1) 11482-25GOO .GASKET,clutch cover .tJ::uimhI'IfflU1'1flM (1) 11483-25GOO .GASKET,magneto cover .tJ::ui-u~hl'lfflU"''l-U'~ (1) 12837-25GOO .GASKET,tensioner adjuster .tJ::ui-u~'l~-lt'li"'l~-U (1) 14181-25GOO .GASKET,muffier joint .tJ::Ln-uYifl'tlLfttJ (1) 1 I FU150SC-C http://mototh.com
  • 7. FIG.2 2- .,.,...." 2 3 4 FIG. 2 11173-47E50 09106-07009 09161-11008 FU150SC-C CYLINDER HEADCOVER DESCRIPTION COVER,cylinder head GASKET cylind , er head SOLT,head cover WASHER,head cover tJ1I'lffi1Jr.h~ .tJ.oI FU150SC-C 'lItltl::11i1fl tJ11'l1tltJtJ1~1J Q'TY 1.I::LiiutJ11'l1tltJtJ1~ LUilyJ .tJ 4 4 http://mototh.com
  • 8. FIG.3 FIG. 3 CYLINDER HEAD ~1~U FUl50SC-C REF.NO. PART NO. DESCRIPTION ;fltl::l.1t"i Q'TY REMARKS 5 5 5 5 11100-25GOO-OTO HEAD ASSY,cylinder ~1~U 2 11115-33071 .GUIDE,valve .t1fltlm",fl'lltl;lLl.fl::ltlL~u 4 3 09381-10004 .SNAP RING .LI..I'lUfltlrl 4 11 11 4 09206-08001 .PIN,camshaft housing knock .~in 8 5 5 6 6 5 09103-06132 .BOLT,camshaft housing(L41) .~Uflyf 8 6 6 09103-06108 .BOLT,camshaft housing(L35) .~Uflyf 4 7 11141-25GOO GASKET,cylinder head t1::LI;U~"'~1J 6 5 5 8 04211-11169 PIN,cylinder head knock ~in~1~1J 2 9 09168-06004 GASKET,oil gallery plug t1::u'iu 10 01550-06123 PLUG,oil gallery ~Uftyf 2 10 ~UftyfLjflLnft1tlmfitJ'l ~~ 11 09103-06108 BOLT,camshaft housing (L35) 2 12 09103-08305 BOLT,cylinder head (L140) ~UftYl~"'~1J 4 ~ 13 09168-08021 GASKET,cylinder head bolt t1::Lnu 4 14 01421-06253 BOLT,cylinder head stud ~UftYl~1~1J 3 2~ 15 08316-10063 NUT,cylinder head !" 3 16 09482-45700 SPARK PLUG (U24ES-N) li'lLiiuu (U24ES-N) 17 13110-25GOO PIPE,intake Yifllfl;i 18 09280-35001 O-RING,intake pipe ~fii'l 19 02122-06163 SCREW,intake pipe ftnl 2 20 09402-44208 CLAMP,intake pipe Loi)J-D1'I1I'1Yitlltl;l 21 09103-08289 BOLT,eng mtg head (L50) ~Uftyf 12 22 11280-47EOO PIPE,head oil yjfl,l...,r'U.It"itl~~1~1J 23 09168-10012 GASKET,union bolt t1::Lnu 4 24 09360-10047 UNION BOLT tUftYl 2 7 4fJ' FU150SC-C http://mototh.com
  • 9. FIG.4 FIG. 4 CYLINDER ~tl1tJ FU150SC-C REF.NO. PART NO. DESCRIPTION ~tI!d"fl a'TV REMARKS 11211-25GOO-OFO CYLINDER LatltltJ 2 01421-06253 STUD BOLT tUflyfL~tlt3tJ 2 3 08316-10063 NUT,cylinder ,r.. 2 4 11241-25GOO GASKET,cylinder t1:;ui'Ul~tl'tJ 5 04211-11129 PIN,cylinder knock "ftn 2 s----B 4 FU150SC-C http://mototh.com
  • 10. FIG.5 FIG. 5 CRANKCASE U:riUU'litH FUl50SC-C 5 3 4 ~tltl::l"fi REF.NO. PART NO. DESCRIPTION Q'TY REMARKS 11300-25800 CRANKCASE SET ,,,~yjuU'lffi'l 2 04211-13189 PIN,crankcase t'fln~yjuU'lffi'l 2 3 01547-06403 BOLT,crankcase ~Uftyf 8 5 3 4 01547-06407 BOLT,crankcase ~Uftyf 3 5 01547-06653 BOLT,crankcase ~Uftyf 3 19 3 ~uriu,l1~Unfl1J ~I 6 09364-12001 UNION,breather hose 09247-12103T PLUG,breather ~Uft'l'lil"yjtlr.:1J1£Jtl1n1'" 7 16 ~15 8 09168-12002 GASKET,breather plug l.l::u;u 3 3 3 3 ~Uft'l'lil"Yl1'1Liiu,l1~u ~ 9 01550-06123 PLUG,oil gallery mission 10 09168-06004 GASKET,oil gallery mission l.l::Lnu -~ 11 09168-12002 GASKET,oil gallery l.l::Lriu 2 12 09247-12103T PLUG,oil gallery ~Uft'l'lil"'I'I1'1Liiu,l1~u 2 13 09168-12002 GASKET,oil drain plug l.l::uiu 14 09247-12106 PLUG,oil drain ~Uftyfth£J,l1~ULrtitJ'I 15 09280-04004 O-RING,oil gallery jet ~tl1'1 16 09493-24012 JET,oil gallery ~~"'~1J~~,l1~U"fttl~U 17 09103-10052 BOLT,eng mtg upper (L120) ~Uftyf 18 09103-10148 BOLT,eng mtg lower (L110) ~Uftyf 19 08319-31108 NUT,eng mIg Uil 2 20 11186-25GOO SEP,oil breather ~tJun~'1,h~u I i @-13 i--14 FU150SC-C http://mototh.com
  • 11. FIG.6 FIG. 6 CRANKCASE COVER "'''''nJlJ~,jULfl~~ FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl::'l"fl a'TV REMARKS 5 12 11340-47E20 COVER,clutch ",.,,.7tllJ,.ftfli 2 11971-45010 .LENS,oillevel check .nt::~m4~,h,jULf'I~~ 3 11482-25GOO GASKET,clutch cover u::Lliu"'''f'l7tllJf'lft"i 4 04211-09149 PIN,clutch cover ftftn 4 5 12 tUflYl 5 5 01547-06303 BOLT,clutch cover 10 12 6 11342-25GOO PLUG,eng oil filler "'''ll''Lll''Ljj,.nl.,,jULfl~~ 7 09280-17003 O-RING,eng oil filler ttll~ 8 09247-14026 PLUGTDC tUflYl 12 9 09168-14002 GASKET TDC,plug u::Liiu 10 11351-47E10 COVER,magneto "'''~7tllJ~''u'lyj 'iii-6 11 11483-25GOO GASKET,magneto cover t.I::Liiu"'''f'l7tllJ~''u'lyj ~7 12 01547-06353 BOLT,magneto cover tUfl,m""'''f'l7tllJ~''u'lyj 7 13 01547-06503 BOLT,magneto cover tUfl,m""'''f'l7tl~''u'lyj 14 09259-26013 PLUG,crankshaft hole "'''llM~~~''U'lyj 15 / 09280-22008 O-RING,crankshaft hole ttlN 16 04211-09149 PIN,magneto cover ftftn 3 17 09206-13003 PIN,magneto cover ftftn 18 09248-14011 PLUG,oil gallery tUflYl 19 09168-14002 GASKET,oil gallery plug tJ::Liiu 20 11360-25Goo COVER,eng sprocket "'''''7fIlJftLfltlf""ih 21 01547-06253 BOLT,eng sprocket cover tUflYl 22 01547-06303 BOLT,eng sprocket cover tUflYl 2 FU150SC-C http://mototh.com
  • 12. FIG.7 17 FIG. 7 CRANKSHAFT L'I'lt'l1'iflL'III~tJ~ FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl::l'lllfi Q'TY REMARKS 12220-25GOO CRANKSHAFT,RH L'I'lfnfflL'III'lm f,~'!I'l' 19 12261-25GOO CRANKSHAFT,LH L'I'ltnfflL'III~tJ~ f,~;htJ 2 3 12160-25810 ROD,connecting set ,''''hu~u :. 4 12161-25GOO-OBO .ROD,connecting .ri'U1U 18 5 12210-25GOO .PIN,crank .ftflm'l'lfl,ftlL'III~tJ~ 6 09263-30048-DBO .BEARING,crank pin ."flUlJnWftflnri'U1U 7 12661-25GOO GEAR.crank balancer drive Ll1~iUL'I'lfl' 8 09262-28035 BEARING,crankshaft M "flulJnilu 9 09262-35026 BEARING,crankshaft L "flulJnilu 10 09282-12001 OIL SEAL ;jftfflL'III~tJ~ 11 24742-18AOO RETAINER,crank shaft oil seal L'IIIflnti,,;ifl 12 02112-06123 SCREW,crankshaft oil seal ftnl 13 09140-16019 NUT,primary drive gear u.. 14 09164-16005 WASHER,primary drive LL"'lU2tl~ 15 09421-04004 KEY,primary drive gear ftfln 16 16321-47EOO GEAR.oil pump drive Ll1f).:1ofuii~,i,Jju 17 12100-25800-0FO PISTON SET (STD) 'IJ"l3ntu (STD) 18 12111-25GOO-DFO .PISTON (STD) .l3n~u (STD) 19 12140-25GOO .RING SET,piston (STD) .'I'ILLW1Ul3n1U (STD) 20 12151-25GOO .PIN,piston .ftflnlJn~u 21 09381-16001 .CIRCLIP .LLWlUfltll'lftfl'nlJn1u 2 10 2 ~~~~ . lf2 0- ~ ,,1 ,4 1.r;, FU150SC-C http://mototh.com
  • 13. FIG.8 FIG. 8 CRANK BALANCER L'rtft1Ch'lL;;twLfltJf FU150SC-C REF.NO. PART NO. DESCRIPTION ~flfd'lllfi Q'TY REMARKS 12650-25GOO BALANCER,crank L'rtft1ri'l'lL;;tl'lLfluf 2 09262-20137 BEARING,crank balancer RH Plfll.J'jnW i1'1'1'l1 3 09262-20019 BEARING,crank balancer LH Plfll.J'jnilu i1'1.1U 4 12666-25GOO GEAR,crank balan driven L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ 5 12663-47E50 SPRING,crank balancer gear tU.n'l 2 6 12686-25G00 DAMPER,crank balancer U1'17fl'l 2 7 09164-58002 WASHER,balancer gear driven LL'III'lUfll'l 4 8 09380-38005 CIRCLlP,baiancer gear driven LL'III'lUflfll'l 9 0821 1-10285 WASHER,crank balancer LL'III'lU7fl'l 10 01550-10163 BOLT,crank balancer tUftJl FUl50SC-C http://mototh.com
  • 14. FIG.9 0-6 0--14 11--89--11 6-0 ~10 14--0 s- 11~~11 9 10--® -l ~'3 :3~ 17'2 12~ REF.NO. FIG. 9 PART NO. 1271Q-25Goo 2 1272Q-25Goo 3 12741-25GOO 4 09106-05027 5 08322-Q1053T 6 12891-25Goo 7 12911-16Eoo 8 12912-16Eoo 9 12921-47Eoo 10 12931-25Goo 11 12932-32COO 12 12933-16Eoo CAM SHAFTNALVE DESCRIPTION CAMSHAFT COMP,intake CAMSHAFT COMP,exhaust SPROCKET,cam shaft SOLT,sprocket WASHER,sprocket bolt TAPPET VALVE,intake VALVE,exhaust SPRING,valve RETAINER.valve spring COTTER,valve SEAT,valve spring 13 09289-04002 OIL SEAL 14-1 12892-Q5COO-120 SHIM,tappet (T:1.20) 14-2 12892-Q5COO-125 SHIM,tappet (T:1.25) 14-3 12892-QSCOO-13O SHIM,tappet (T:1.30) 14-4 12892-Q5COO-135 SHIM,tappet (T:1.35) 14-5 12892-QSCOO-140 SHIM,tappet (T:1.40) 14-6 12892-Q5COO-145 SHIM,tappet (T:1.45) 14-7 12892-Q5COO-150 SHIM,tappet (T:1 .50) 14-8 12892-Q5COO-155 SHIM,tappet (T:1.55) 14-9 12892-QSCOO-160 SHIM,tappet (T:1.60) 14-10 12892-Q5COO-165 SHIM,tappet (T:1.65) 14-11 12892-05COO-170 SHIM,tappet(T:1.70) 14-12 12892-QSCOO-175 SHIM,tappet (T:1.75) 14-13 12892-05COO-180 SHIM,tappet (T:1 .80) 14-14 12892-Q5COO-185 SH1~,tappet (T:1 .85) FU150SC-C L"ft'lf,lmfltrlLLft::'l'lft'l ~tltI::t~fl L"ft'lf,lmntJ'lttl;i L"ft'lf,lmfltJ'lttllfttJ L?ltl~~""'liu ~Uft,r LL~'lUffl~ chrlftltJ'l'lft'l 'l'lft'lttl;i 'l'lft'lttlLiltJ "tIi~'l'lft'l uUuii,."tIi~'l'lft'l LftlJ'l'lft'l LL~'lU~"tIi~ =ift,l'l~U uUU~).I (T:1.2O) uUU~).I (T:1.25) uU~).I (T:1.3O) ucN~).I (T:1.35) uUu1).1 (T:1.4O) ~U~).I (T:1.45) LL~U1).1 (T:1.5O) LL~U~).I (T:1.55) LLr.iU~).I (T:1.60) uUu1).1 (T:1.65) uUU1).1 (T:1.70) uUU;).I (T:1.75) LL~u1).1 (T:1.80) uUu1).1 (T:1.85) FU150SC-C Q'TY REMARKS 2 4 4 4 2 2 4 4 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 http://mototh.com
  • 15. FIG.9 0-6 0--14 11~1J--11 6~ ~10 14---0 s- 11~r-11 9 1o-if!} -' . ~:: REF.NO. FIG. 9 PART NO. CAM SHAFTNALVE DESCRIPTION 14-15 12892-05CQO-190 SHIM,tappet (T:1.90) 14-16 12892-05CQO-195 SHIM,tappet (T:1.95) 14-17 12892-05CQO-200 SHIM.tappet (T:2.00) 14-18 12892-05CQO-205 SHIM.tappet (T:2.05) 14-19 12892-05CQO-210 SHIM,tap~t (T:2.10) 14-20 12892-05CQO-215 SHIM,tappet (T:2.15) 14-21 12892-05COO-220 SHIM,tappet (T:2.20) FU150SC-C L'Yu'1t,lml1U'lLLfl::'l1fl'l ~f)td'llfl LUJu:jj~ (T:1.90) LUJu:jj~ (T:1.95) LUJu:j~ (T:2.00) LL~U:j~ (T:2.05) LL~U:;~ (T:2.10) LUJu=i~ (T:2.15) LL~U;j~ (T:2.20) FU150SC-C Q'TY REMARKS 4 4 4 4 4 4 4 http://mototh.com
  • 16. FIG.10 FIG. 10 CAM CHAIN t'li"1,)~U FU150SC-C REF.NO. PART NO. DESCRIPTION iflfl:::hui Q'TY REMARKS 3 12760-25GOO CHAIN,cam shaft drive t,j"1,)~U 2 12771-25GOO GUIDE,cam chain NO.1 ~,)1..h:::~fl'lt'li"',)~u MYl1 3 12782-25GOO GUIDE,cam chain NO.2 ~,)1..h:::~fl~t'li"1,)~U ~')Yl2 4 12812-35COO BOLT,cam chain tensioner tUin1 5 08211-{)6181 WASHER,cam chain tensioner LL"',)U1fl~ 6 12811-25G01 TENSIONER,cam chain tJ1~1fl~..,.tlfu~'l1J.J;i~t'li 7 12830-25GOO ADJUSTER,tensioner .."'tlfu~,)1J.J~~t.,.,')~u 8 12837-25GOO GASKET,tensioner adjuster tl:::Lnu 9 01547-06203 BOLT,tensioner adjuster tUinl 2 FU150SC-C http://mototh.com
  • 17. FIG.11 30~ S-31 1-32 e-33 20 g-1 28 21~ f:1-18 ~ iL 27 13~ 15~ lJJ 22 14~ ..::~~ a " 12 REF.NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FIG. 11 PART NO. 13200-25GOO 13507-25GOO 13502-25GOO 13500-25GOO 13503-25GOO 13418-12F40 13481-33EOO 13382-16030 13394-10010 13387-47010 13383-25GOO 13258-23FOO 13254-20010 02112-04083 09491-22010 09494-00540 17 13240-47EOO 18 13342-25GOO 19 13412-23F50 20 02112-35127 21 09492-12003 22 13267-20E20 23 13268-37420 24 13602-38A10 25 13684-23F10 26 13279-23F10 27 13268-47070 FU150SC-C CARBURETOR DESCRIPTION CARBURETOR ASSY .DIAPHRAGM .DIAPHRAGM,cover .PISTON,valve .SPRING .HOLDER .SPRING WASHER .E-RING .RING .JET,needle (4DG8-2) .O-RING .PIN .SCREW .MAIN JET (130) .NEEDLE,jet (0-9) .FLOAT ASSY .HOLDER,jet .STARTER BODY .SCREW .PILOT,jet (12.5) .SCREW .SPRING .SCREW .HOSE .ADJUSTER .SPRING '11 M111JLmltlf .t.I::U;UtJ1-l .LL'I'I'lUrtl-l .L;j'-JL7-l (4DG8-2) .ttl1-l .ftflniJn~tJ .ftnI .U'-J'I'I~Pi'l1.'I'Iqj (130) .L~t1L;j'-JL7-l (0-9) ·iJnfttitl .L~t1L;j'-JLi-l .L~t1H'fI .Ml U'-J'I'I~L;;ULtJ1 (12.5) .Ml .ftm-l .MI .ft1tl,::1.J1tJ'11111'u .ftnZt.lfutl1n1f'1 .ftm-l FU150SC-C Q'TY REMARKS 2 3 .' http://mototh.com
  • 18. FIG.11 FIG. 11 CARBURETOR ""f1,jLfL"d FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl::l'.1ft a'TY REMARKS 6~ 28 13291-29900 .wASHER .U'.I'lUftl..:J 7-1 29 13295-29900 .O-RING .ttli..:J 8 _ 9 - 35~ 30 13681-04010 .CAP .ch"'ftllJ 10=l 11 'eo 31 13418-43410 .GUIDE,hoder .chit"~nt{",,l,21u 32 13417-01010 .SPRING .~tJi..:J 2~ 33 13411-01010 .PLUNGER ASSY .~ntf",,l'21u g 34 13258-23F10 .O-RING .ttli..:J 8 $ ~ 41J 8 35 13602-05088 .SCREW .MJ 2 ~~~ 38 . 8-5 36 13601-04148 .SCREW .MJ 2 3O----f!j 8 37 13502-10FOO .DIAPHRAGM,cover .chit" 8 6-31 8 38 13480-10FOO .DIAPHRAGM .u::Lii'l.ltn..:J ~ @ ~ 1-32 ~ 39 13417-19FOO .SPRING ."tJi..:J 40 13247-09G10 .SCREW .~nJ 41--0 e-33 41 13684-09400 .HOSE .~,tJf::1J'tJtl'n'f'I ia~20 0/ 34 FU150SC-C http://mototh.com
  • 19. FIG.12 FIG. 12 AIR CLEANER 'I4,jtmftl~tl1n1" FUl50SC-C REF.NO. PART NO. DESCRIPTION .tltl::'l'l4fi Q'TY REMARKS 13700-25GOO CLEANER ASSY,air ''''I4,jf)n~f)1n1'' 2 13720-25GOO .CASE,air cleaner .~tI'I4,jtln1fl~tl1n1" 3 13756-25GOO ..GASKET,case air cleaner .tI::LI'hn.tI,..,jtln~tl1n1" 4 13740-25GOO .CAP,air cleaner .~hLl"'I4,jtln~f)1n1" 5 13746-25GOO ..GASKET,cap air cleaner ..tI::LI;'U~hLl"'I4,jfln~ 6 13780-25GOO .FILTER .""nftl~f)1n1r1 7 13881-25GOO .TUBE,outlet .YitlYl1~f)fln 8 13826-25GOO .CLAMP .Lf",of"f"Yif) 9 13853-25GOO .TUBE,breather .Yitlf::1J1tJ 10 09401-14301 .CUP ."';Ufttl'" 2 11 13871-09GOO .PLUGDRAIN .Yiflt::U1tJ 12 13824-18910 .CUP ."';Uftfl'" 13 03541-05203 .SCREW .ftnt 2 14 02142-06123 SCREW,air cleaner ftntii"'I4,jf)n1fl~tl1n11'1 2 FU150SC-C http://mototh.com
  • 20. FIG.13 FIG. 13 MUFFLER Yitl'tlLftU FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl::""~fl Q'TV REMARKS 14181-47E10 GASKET,exhaust pipe tl::LiiUYitl'tlLftU 2 14150-25G00 PIPE,exhaust itl~tlYitl'tlLftU , 3 14310-25GOO MUFFLER Yitl'tlLftU 4 14181-25G00 GASKET,muffler joint u::Liiu 5 01550-06203 BOLT,muffler joint 'LUflYl 3 6 07130-08253 BOLT,exhaust pipe LUflYl 2 10 7 43652-23FOOT BOLT,muffler support LUflYl ~9 8 8 09160-08032T WASHER,muffler support LL'W1U1tl~ 11 ~ ~Jy--4 9 09320-12032 CUSHION,muffle support ~nU1~ 10 09180-08151T SPACER,muffler support lJ1 ~,,,~ 11 08319-31088 NUT,muffler support Ufl 3 FU150SC-C http://mototh.com
  • 21. FIG.14 REF.NO. 2 3 4 5 FIG. 14 16331-47EOO 09261-02001 08332-11066 02122-06203 16520-30AOO 16510-05240 09280-54001 16512-47E20 09280-13004 16519-09GOO 01547-06703 01547-06163 FU150SC-C OIL PUMP DESCRIPTION PUMP ASSY,engine oil GEAR,oil pump d . nven PIN,oil pump d . nven gear CIRClIP,oil pump SCREW,oil pump STRAINER,engine oil FILTER,engine oil O-RING· ,oil filter cap CAP,oil filter O-RING,oil filter SPRING,oil filter BOLT,oil filter cap BOLT,oil filter cap iiSJ,l,~uLI'I~..:a itltl::1'14fl ,"ilSJJ,~uLl'lm..:a LYltl..:aLi'itJfijSJ,l,~u ~ftn LLW1Ufltl,. ftn, FU150SC-C "::LLnNn""',l'1~ULl'l~ 1t'n7tl..:a,l,·-ru .... .. LI'Ift1..:a LtI;..:a ~htJ,,1t'n'ltN,l'~UL""" Ltl;..:a ftI..:a ~t1t..:a LiiftY! LUftY! 3 2 http://mototh.com
  • 22. FIG.15 FIG. 15 OIL COOLER .nr.:u1!Jf'I'l1JJfflU FU150SC-C 4 REF.NO. PART NO. DESCRIPTION ~fltI::''IIfl Q'TY REMARKS 2 b~ 166QO-25GOO COOLER ASSY,oil ti~r.:lJ1tJf'I'l1JJffluli"lmh,ru 2 09116-06143 BOLT,oil cooler tUtl'ri 2 GrD 3 09180-00310 SPACER,oil cooler VI 2 ;;. 4 09320-10015 CUSHION,oil cooler ~n!J1~ 2 5 16460-25G00 HOSE,oil cooler RH ~1mh,ru f1~"'l1 6 16470-25G00 HOSE,oil cooler LH ~1mhw f1~f1!J 7 09168-14011 GASKET,oil hose u::~iiu 4 8 09360-12006 BOLT,oil hose tUtl'ri 2 9 09280-12008 O-RING,oil hose tfll~ 2 10 07130-06163 BOLT,oil hose tUtl'ri 4 FU150SC-C http://mototh.com
  • 23. FIG.16 FIG. 16 2ND AIR VALVE ~,)",)u,,!SJtl1m,. FU150SC-C REF.NO. PART NO. DESCRIPTION ~::hllti Q'TV REMARKS 18450-06GOO VALVE ASSY,2nd air reed ,)1fl,),,')u"!SJfl1m,. 2 1851G-25GOO VALVE ASSY,air cut ')1fl')"')U"!SJm"'1tJfl1n1,. 3 01421-06163 BOLT,2nd air cap stud tUfI,j" 2 4 08316-10063 NUT,2nd air cap tr.. 2 5 09352-11163-370 HOSE,2nd air cleaner ft1tJfl1m,. 6 09401-15101 CLlP,2nd air cleaner hose "iufifl" 4 7 13888-19Boo JOINT,2nd air cleaner hose iflPiflft1tJtl1m,. 8 18712-29Foo HOSE,2nd air cleaner join ft1tJtl1n1" 9 09359-40701-300 HOSE,2nd air valve vacu NO.1 ~1tJtl1m" ~')~ 1 FU150SC-C http://mototh.com
  • 24. FIG.17 FIG. 17 CLUTCH f'lifli FU150SC-C REF.NO. PART NO. DESCRIPTION ~f1td"'fi O'TV REMARKS 21111-25GooT GEAR,primary drive L~f1.)i1Jf'lifli 14 2 09160-16003 WASHER,primary drive gear ILWl'UlfI') 3 21200-25GOOT GEAR,primary driven L~tW'n'Uf'liM 4 08211-20352 WASHER.clutch sleeve ILWl'UlfI') 5 21411-05200 HUB,clutch sleeve "llJ"I1'Uf'liRi 6 09169-16003 WASHER,clutch sleeve hub ILWl'UlfI') 7 09140-16001 NUT,clutch sleeve hub ,rfl 8 21441-25Goo PLATE,clutch drive wJ'Uf'lilJli ~'li1J 5 9 21451-28030 PLATE,clutch driven wJ'Uf'lifli ~'lR1lJ 4 10 09160-20056 SPACER,primary driven gear f'II 11 21251-13E10 SPACER,primary driven VI 12 23165-480ooT RACK,clutch release ~'l~')lLeJ'UnMifl'" 13 09263-10002 BEARING,clutch release fli1JlniJ'U 14 21462-46901 DISK,clutch pressure wNnMifl"i 15 09440-15014 SPRING,clutch tm.) 5 16 09116-05020 BOLT,clutch spring ttl,,,, 5 17 23261-13A01 PINION,clutch release L"fl1ii')f'lifl"i 18 09160-12086 WASHER,clutch release pinion 1L"''l'U1fI') 19 09285-10004 SEAL,clutch release pinion oil =ifl,!"r'U 20 23271-47Eoo ARM,clutch release 1L'I'U~')Lvtfl1f'1i"i 21 01500-06163 BOLT,clutch release arm ttlfll1 2 @to FU150SC-C http://mototh.com
  • 25. FIG.18 2 ~J,:! ' 6~~~~~:: 4 '. ~ (); '. ~ ~ 7 29 I 3 11 30 REF.NO. FIG. 18 PART NO. 24121-25GOO 2 24125-25GOO 3 24221-25GOO 4 24231-25GOO 5 09380-20009 6 24251-25G00 7 24261-25G00 8 09262-20019 9 24741-12Boo 10 02112-06123 11 08123-60020 12 08113-62020 13 24130-25G00 14 24311-25G00 15 24321-25G00 16 24331-25G00 17 24341-25GOO 18 24351-25G00 19 24361-25G00 20 09380-20009 21 09167-20011 22 08211-15251 23 08211-15251 24 09181-20167 25 09263-15023 26 09283-27011 27 09262-20019 FU150SC-C TRANSMISSION DESCRIPTION SHAFT,counter PLUG GEAR, 2nd drive GEAR, 3rd & 4th drive CIRCLlP, 5th drive gear GEAR, 5th drive GEAR, 6th drive BEARING,counter shaft RH RETAINER,counter bearing SCREW,counter shaft BEARING,counter shaft LH BEARING,drive shaft RH SHAFT,drive GEAR, 1st driven GEAR. 2nd driven GEAR, 3rd driven GEAR, 4th driven GEAR, 5th driven GEAR, 6th driven CIRCLlP, 2nd/3rd/4th driven WASHER,3rd14th driven WASHER,1st driven gear LH WASHER,1st driven gear RH WASHER,2nd driven gear BEARING,1 st driven gear OIL SEAL,drive shaft BEABING,drive shaft FU150SC-C ~flfl::'~fi L'I'4fl1T'l'lLnuf tJin L~tl~Liiuf 2 ,j'liu L~fl~Liiuf 3 LLfl:: 4 ,j'liu LL'III'lUflflrl L~tl~Liiuf 5 ,j'liu L~fl~Liiuf 6 ti'liu IIIflullnilu i1~"'l1 L'IIIt;niifllllflullnilu ~nt IIIflullnilu i1~"1U IIIflullnilu i1~"'l1 L,"fl1T'l'l~Ll/lflf L~tl~Liiuf 1 ,j'll/l1J.1 L~fl~Liiuf2 ti'llll1J.1 L~fl~Lnuf3 ,j'llll1J.1 L~fl~Liiuf4 fIi'llll1J.1 L"fl~Liiuf 5 fIi'l(;l1J.1 L~tl~Li'iuf6 fIi'l1ll1J.1 LL'III'lUfttlrl U'lll'lU1tl~ U'lll'lU1tl~ U'lll'lU1tl~ "ft'ullnilu ;jfl~1,rU Q'TY REMARKS 2 2 3 2 http://mototh.com
  • 26. FIG.18 FIG. 18 TRANSMISSION "l"t4,31hti.,'J FU150SC-C ~ 18 ~21 17 REF.NO. PART NO. DESCRIPTION 28 24359-05200 WASHER,oil sealing 29 24741-05200 RETAINER,drive shaft bearing 30 02122-06123 SCREW,drive shaft bearing ~~ .~16 :. 31 24751-05210 RETAINER.drive shaft oil seal 32 01500-06123 BOlT,drive set oil seal ~~ 33 27511-25G00 SPROCKET,engine (NT:14) 19 34 09280-19005 O-RING,engine sprocket ~~"I 35 27531-25GOO SPACER,engine sprocket 36 27600-36020-120 CHAIN,drive 21 .: 37 27512-25G00 lOCK WASHER,eng sprocket ~tltl::'~fi Q'TY REMARKS LLWlUltI.,'J ~~flnti""ti1J~nnU MJ 2 L~flnti".""bru tu",;r 2 ~LPlfln.U1 (NT:14) tfli.,'J !'II H LLWlUflflf'l 38 07130-06103 BOLT,engine sprocket tu",,j" 2 FU150SC-C http://mototh.com
  • 27. FIG.19 REF.NO. FIG. 19 PART NO. 25211-25GOO 2 25231-25GOO 3 25411-21000 4 25421-35410 5 25310-47E20 6 04221-04089 7 08110-69050 8 25381-13E10T 9 25312-12COO 10 24741-12Boo 11 02112-06123 12 25350-26001 13 25355-26D10 14 25356-12COO 15 08211-06141 16 08211-06181 17 08316-10063 18 25510-47E21 19 25512-13E11 20 25671-01011 21 09181-14167 22 09263-14027 23 09283-14004 24 09440-17013 25 09444-20007 26 08331-31149 27 25520-25G00 FU15OSC-C GEAR SHIFTING DESCRIPTION FORK,gear shift NO.1 FORK,gear shift NO.3 SHAFT,shift fork NO.1 SHAFT,shift fork NO.2 CAM,gear shift .PIN,shaft cam plate BEARING,gear shift cam PLATE,gear shift cam STOPPER,shift carn drive RETAINER,shift cam bearing SCREW,shift cam bearing STOPPER,shift cam SPRING.stopper arm SUPPORT,cam stopper arm WASHER, cam stopper WASHER, cam arm NUT,cam stopper arm SHAFT,gear shift PLATE,gear shift cam STOPPER,gear shift WASHER,gear shift shaft RH BEARING,gear shift stiaft SEAL,shift shaft oil SPRING,gear shift plate SPRING,shift shaft return CIRCLlP,gear shift A~,gear shift link '''Lll~uuLnuf FU15OSC-C ~t1fl:;''IoIft a'TY REMARKS ri1~lLnuf~'l~ 1 ri1~lLnuf~'l~ 3 ~flnri1~lLnuf,j'l~ 1 ~flnri1~lJLnuf ~'l~ 2 ~mi1u'lLnuf .~fln Plfl1J~n;]u~mi1U'lLiiuf LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf ~'l~tlf'lLnuf LL&lu~t1f'1~mi1U'lLnuf ~nt ~'lftflf'l~mi1tJ'l ~ll;','j tuft~n"'LL&luflflf'l~nLi1U'lLiiuf 1L"'lU7fl~ 1L'IoI'lU7fl~ u.. LL'IUL~ULnuf LL&luLiuLiiuf ~flnflflf'l"tIl~LOUL~ULnuf 1L'IoI'lU7fl~ "ft1J~n;]u ~t"hru LL'IoI'lUfttlf'l iflPitl'l1Lnuf 2 2 2 2 http://mototh.com
  • 28. FIG.19 FIG. 19 GEAR SHIFTING '''LLI~fJuJisf FU15OSC-C REF.NO. PART NO. DESCRIPTION :;tltl::"" Q'TV REMARKS 28 01500-06203 BOLT,gear shift link arm tUt"r 29 25525-25GOO ROD ASSY,shift link , ..n1uitl.m1UifJf 30 09161-06024 WASHER U.WJU~ 2 31 04111-20158 PIN iiuitlrl 2 32 25600-25GOO LEVER ASSY,gear shift ,,,~uLiifJf 33 25652-16500 .RUBBER,gear pedal .fJ1~~uUitJf 34 09161-18005 WASHER,gear shift lever thrust U.WJU~ 35 09164-18002 WASHER,gear shift lever U.WJU~ 36 37720-25GOO BODY,switch tI'lYri't?l1JtlnUifJf 37 02142-15163 SCREW ftnt 2 38 09280-26007 0-RING,gear shift ttil:! 39 09209-05011 CONTACT,switch tlJlft'lYl'i'l?luflnUifJf 40 09440-04010 SPRING,gear shift switch tlt1f~ FUl50SC-C http://mototh.com
  • 29. FIG.20 FIG. 20 KICK STARTER '''~Uft'''m FU150SC-C REF.NO. PART NO. DESCRIPTION ~f)fd"'fi a'TV REMARKS 26211-47E10 SHAFT,kick starter L"fi'~Uft"'m 14 2 26231-09410 STARTER,kick .r'lf1JL"tw~Uft,.,m 3 26221-30AOO GUIDE,kick starter spring V'tJr.:~fttli~L"fi'~Uft",m ;. 4 0944S-38004 SPRING,kick starter return fttli.:l 5 26241-47E20 GEAR,kick starter drive L"twft..,m 6 09440-30007 SPRING,kick starter fttli.:l 7 09285-16003 OIL SEAL,kick starter ;ifi,hru 8 08211-14321 PLATE,kick starter spring ~~Ufts~fttli~~uft"'m 9 09181-16223 WASHER,kick drive gear ~"''lUftl.:l 10 26242-47EOO WASHER,kick drive gear U"''lU~ 11 26232-09401 GUIDE,kick starter ~W,.r'lf1JL"f).:Iftllihl 12 26233-09400 STOPPER,kick 'starter ~U'I4q".r'lf1JL"tHft",m 13 01500-06163 BOLT,kick starter stopper tutIY' 2 14 26300-25GOO LEVER ASSY,kick starter ,,,A',,,,,,,m 15 01500-08253 BOLT,kick pedal tUftYl FU150SC-C http://mototh.com
  • 30. FIG.21 FIG. 21 MAGNETO u)milt.J FU150SC-C REF.NO. PART NO. DESCRIPTION ~'tl'tl::1"ft a'TV REMARKS 32100-25GOO MAGNETO ASSY 'IJ"WJnilt.. 32101-25GOO .STATOR .1I"fI'l""l1u11'1 2 32102-25GOO .ROTOR .fltlLU.iL"fln 3 31497-45000 CLAMP,sensor lead Li,..i"f"ft1tJ 3 ~.J 4 02142-05103 SCREW,sensor lead clamp ftn, 5 02112-06203 SCREW,magneto stator ftn, 2 6 09404-06429 ClAMP,magneto lead Li,..i"f"ft1tJ 7 "'"J 7 02142-05103 SCREW,sensor MI 2 8 08316-10123 NUT,magneto rotor ,r" 9 08341-31039 KEY,magneto rotor ~",fl'tlLU.iL"fln 2 FU150SC-C http://mototh.com
  • 31. FIG.22 FIG. 22 ELECTRICAL 'll"lvjvh FU150SC-C REF.NO. PART NO. DESCRIPTION ~fltd""fi Q'TY REMARKS 3 328oo-47Eoo RECTIFIER ASSY 'Il"UIJU'll1f.1ufl::L:rnQLflLMflf 2 02142-06123 SCREW,rectifier M, 3 32900-25G01 COl UNIT , "ijj;ilfl 4 ""- 4 32980-28FOO CUSHION,cdi unit U1~nl~ 5 33410-03000 COIL ASSY,ignition 1"l'Iflufl"!fI,.:au" 6 02142-06163 SCREW,ignition coil MI 2 7 33510-48810 CAP,spark plug tJin,r'lLYiuu 8 33541-23E01 SEAL,spark plug U1~ftrnJtJin,r'lL-viuu 9 33542-47Eoo SEAL,high tension cord U1~ft'UJft1utJinu'lL-viuu 10 33652-36100 PROTECTOR,cdi unit U1~nl~ 6--' FU150SC-C http://mototh.com
  • 32. FIG.23 2.3.4~ REF.NO. FIG. 23 PART NO. 33610-2OGOO 2 33652-35400 3 33652-36100 4 33652-30DOO FU150SC-C BATTERY DESCRIPTION BATTERY (12V,2.5H) PROTECTOR,battery PROTECTOR.battery PROTECTOR,battery ...I U.UPILPlfl2" FU150SC-C ~fltd"fI U.UMLMtii (12V,2.5H) LUJUffl'lU.UMLJlti1 LUJUffl'lU.UMLJlti1 LUJu2"fI'Iu.uPlLJIfI1 O'TV REMARKS 2 http://mototh.com
  • 33. FIG.24 FIG. 24 SPEEDOMETER llt!u'bJef FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl:;h"'i Q'TY REMARKS 341QO-25GOO SPEEDOMETER ASSY (kilo) ,,,llt!u'bJef 2 34112-25G00 .VISORASSY .~hl7tllJllt!u'bJef R'llJU 3 34110-25GOO .TACHO & LCD METER .L7t.U'bJtf 4 34111-25GOO .CASE,lower .rhl'lftllJLitJu'bJef Mth~ 5 3414~3GOO .SCREW .ftnJ 10 6 0932~28 CUSHION,meter upper ~nu'N wnm 7 0932~16 CUSHION,meter lower ~nU1~ R'lfl'N 2 8 09160-05045 WASHER,speedometer LL"''lUftl~ 2 9 03241-05163 SCREW,speedometer ftnJ 2 10 34981-25GOO ROTOR,speedometer fttltC~crtyty1N~U'bJtf 11 07130-08163 BOLT,speedometer rotor . tuc"r 12 34990-25GOO SENSOR,speedometer fttyty1NI'I'llJ"~L7t.U'bJtf 13 07130-05123 BOLT,speedometer sensor tUllY! ,~'" 13 ~~ 12 j...J{(i) 11 ~ 10 FU150SC-C http://mototh.com
  • 34. FIG.25 FIG. 25 HEADLAMP 1~",u1 FUl50SC-C 9 REF.NO. PART NO. DESCRIPTION ~tltd"'fl Q'TY REMARKS ~ 35100-25GOO HEADLAMP ASSY .."1~,,,u1 10 2 3511O-25GOO .UNIT.headlamp ....1U'tl1tJ ~ 3 35171-25GOO .SOCKET.headlamp ..f'l"'fltl,,1~~1 4 09471-12213 .BULB.headlamp (12V.32/32W) ."'fltl"l~",u, (12V.32/32W) 5 09471-23FAO .BULl3.headlamp (12V.18/18W) ."'fltl"l~",u, (12V.18/18W) 6 09471-12203 .BULB (12V.10W) ."'fltl,.l~LitJ'l (12V.10W) 2 7 03541-05123 SCREW.headlamp M~ 4 8 09136-05065 SCREW.headlamp adjust M~ 9 38610-09410 RELAY ASSY.tumsignal ;LfltJ1"'LitJ'l 10 35137-25GOO CUSHION.headlamp tl1..:11tl..:l FU150SC-C http://mototh.com
  • 35. FIG.26 -- z Z 12 ~ @8 FIG. 26 REF.NO. PART NO. 35710-25GOO 2 35712-25GOO 3 35713-25GOO 4 35912-25GOO 5 09471-12119 6 09471-12203 7 03211-04206 8 09148-05038 9 09320-09016 10 09160-05045 11 03541-05123 12 09320-09050 FU150SC-C REAR COMBINATION LAMP hHhu FU150SC-C DESCRIPTION ~fJfJ::h~fl Q'TY REMARKS LAMP ASSY,rear combination 'Il,.1,"vhu .LENS,tail/stop .r.hfl1fJlJ1,"Vl1U .GASKET .U::Lnu .LENS,inner .f.hfl1fJlJ1,"V11tJ fl'lLU .BULB (12V,18/5W) .~flflIl'l1,"Vl'ltJ (12V1815W) .BULB (12V,10W) .~fltlIl'l1,"LitJ'l (12V,10W) 2 .TAPPING SCREW .~ni 2 NUT,rear comb ,rJl 3 CUSHION,rear comb lamp lntJ1~ 2 WASHER,rear comp LL~'lU1fJ~ 2 SCREW Mi 2 CUSHION,rear comb lntJ1~ http://mototh.com
  • 36. FIG.27 5 FIG. 27 WIRING HARNESS "1tJ'''' FU150SC-C REF.NO. PART NO. DESCRIPTION ~tJtd"ft Q'TY REMARKS 36610-25GOO HARNESS,wiring 'Il""1tJ'''' }4 2 09481-10501 .FUSE(10A) .'hl 3 3662O-25GOO HARNESS,wiring NO.2 "1tJ'''' ~'l~2 4-1 09407-18402 CLAMP,wiring LiJ.li'"f""1tJ'''' 2 4-2 09407-11401 CLAMP,wiring LiJ.li'"f"ft1tJ'''' 2 4-3 09407-25401 CLAMP,wiring LiJ.li'"f""1tJ'''' I 5 37109-25GOO LOCK SET,steering 'Il"'ltyLL",~.UrU I 6 37100-25GOO LOCK ASSY,steering 'Il",,'l'n''ltyLL'" @)--7 7 08321-01063 WASHER,steering lock LL"'lU1tl~ 2 1-8 8 07130-06163 BOLT,steering lock t,jft" 2 9 37740-45000 SWITCH ASSY,stop lamp ft'l'ni'l"'LlJm"ft~ 10 09443-06075 SPRING ftU;~ 11 38500-25GOO HORNASSY 'Il"LLfl1 12 01550-06103 BOLT MtI" 13 33860-30000 WIRE,battery minus lead ft1tJiiu 9 ~10 FU150SC-C http://mototh.com
  • 37. FIG.28 FIG. 28 FRAME vl'ltl-3 FU150SC-C REF.NO. PART NO. DESCRIPTION ~~tJ::1~fl Q'TY REMARKS 41100-25G10 FRAME vl'ltl-3 2 46211-25GOO HANDLE,piliion rider mflnVl1mu1:: 01550-10253 BOLT,pillion rider handle tiifiYl 2 .' 4 41499-14AOO CAP,rear swinging arm c.hiJlI1 2 ? 4 FU150SC-C http://mototh.com
  • 38. FIG.29 FIG. 29 STAND-BRAKE PEDAL 'IJ191.:J-'111L1.J7n FU150SC-C REF.NO. PART NO. DESCRIPTION ~~~::htfi Q'TY REMARKS D 421 00-25G1 0 STAND,center '111vl.:Jnt'l,.:J 2 42211-09GOO SPACER,center stand LLnU'II1 vl.:J nt'l,.:J 3 08322-01163 WASHER,center stand LL~'lU'l'~.:J 4 04111-30258 PIN,center stand cotter ;Ju~~1'1 5 42272-09GOO CUSHION,center stand f,lnfJ1.:J'II,vl.:Jmn.:J 6 42241-o9GOO SPRING,center stand ~m.:J 42310-47E01 STAND,prop 'II'~.:J;J,.:J 1 ~ 8 09443-14022 SPRING,prop stand ~m.:J 9 42341-25GOO BOLT,prop stand ttit'lyJ'III~.:J;JI.:J 10 08319-31108 NUT,prop stand UI/l'lllvl.:J;J,.:J 11 43110-25GOO PEDAL,brake 'II'L1.J'l'n 12 43211-25GOO SPRING,brake pedal ~m.:J 13 43128-25GOO PLATE,brake return spring U'IIuri'UL1.J:i'n~fl.:J 14 09160-15049 WASHER,brake pedal UoI'lUffi.:J 15 04111-30258 PIN,brake pedal cotter ;Ju~~1'1 11 ~- 9 7 FU150SC-C http://mototh.com
  • 39. FIG.30 FIG. 30 FOOTREST L.lflmim";1 FU150SC-C REF.NO. PART NO. DESCRIPTION ~flfd.lfl Q'TY REMARKS 10 7 43510-25GOO BRACKET,front footrest RH LLnu~m";1.lU1 ~1-3'11'l1 2 43520-47EOOT BRACKET,front footrest LH LLnu~m";1.lU1 ~1-3.jf1tJ 3 43551-39110 RUBBER,front footrest tJ1-l~m";1.lU1 2 8 4 43540-25GOO BRACKET,front footrest LH L.lflnUfilLLnu~m";1.lU1 ;1-l.jf1tJ 5 01550-08203 BOLT,footrest bracket LUfI"tl 4 6 08319-31108 NUT,front footrest UM 43811-25G01 HOLDER.pillion footrest RH L.lflnU(;I~m";'l.lfi'-3 ~1-l'll'l1 8 43821-25G01 HOLDER,pillion footrest LH L.lflnU(;l~m";1.lfl-3 .jf1-l.jf'ltJ 9 43812-25GOO BOLT,pillion footrest LUfI"tl 4 10 43611-25GOO FOOTREST,pillion RH 'ljfil~m";1.lfi'-l ~'l-l'll'l1 11 43621-25GOO FOOTREST,pillion LH 'ljfil';m";1.lfi'-3 ~'l-l"1tJ 12 43816-33E21 PLATE,pillion footrest RH L.lflmfl-3~m";'l i'l-l'll'l1 13 43826-33E22 PLATE,pillion footrest LH L.lflmfl-3~m";'l i'l-l.jf1tJ 14 09208-06003 PIN t'lfln 2 15 09440-o5005T SPRING,piliion footrest t'lm-l 2 16 06112-07004 BALL,pillion footrest fJnilu 2 17 08332-11043 E-RING LL.l'lUflfl~ 2 5 ~ FU150SC-C http://mototh.com
  • 40. FIG.31 FIG. 31 FUEL TANK tiol,r12J"uLftlL"I'I~03 FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltd""~ Q'TY REMARKS 44110-25G00 TANK,fuel ti03~12J"uL4tlL"I'I~03 44210-35014 CAP,fuel tank t.htl~ti03,r12J"uL~tlL"I'Ifi03 34810-25G00 GUAGE ASSY,fuellevel 'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03 4 02142-05123 SCREW,fuellevel guage t'In; 4 3 01550-06123 BOLT,fuel tank rear tUflYI 4 FU150SC-C http://mototh.com
  • 41. FIG.32 FIG. 32 REF.NO. PART NO. 44300-09GOO 2 01550-06163 3 44322-27001 4 09401-10409 5 44421-25GOO 6 09401-09403 8 9 10 44422-25GOO 09359-40702-390 09401-06101 09401-08402 FU150SC-C FUEL COCK DESCRIPTION COCK ASSY,fuel BOLT,fuel cock FILTER,fuel CLlP,fuel hose NO.1 HOSE,fuel tank & cock CLlP,fuel hose NO.2 HOSE,fuel cock & carb HOSE,vacuum CLlP,vacuum hose CLlP,vacuum hose n ~ ~.if _ ntln'U1~'UL'I!tlL,"fI~ ~tltl:;l"'fl . ~.: - nHl~'U1~'UL'I!tlL,"fI~ ~~1Jf"t'l1t1h~'U t'l1t1h~'U ~~1Jf"t'l1t1h~'U t'l1tJU1~'Utltln t'l1tJ£3ClJClJ1n1f'1 ~~1Jf"t'l1tJ£3ClJClJ1n1f'1 rI~1Jf"t'l1tJ£3ClJClJ1n1f'1 FU150SC-C Q'TY REMARKS 2 http://mototh.com
  • 42. FIG.33 I i 4~ ~ ~5 9-~6 10 @)--7 ~8 I lJ--2 FIG. 33 REF.NO. PART NO. 45100-25G01 2 45149-25GOO 3 45149-09Goo 4 45287-23F10 5 45285-25GOO 6 45148-09GOO 7 09160-06027 8 08310-00063 9 45215-09G10 10 08332-11066 11 45289-09G10 12 45288-20GOO 13 95700-14810 14 45280-25GOO 15 45700-09G01 16 02112-06103 FU150SC-C SEAT L1J1:: FU150SC-C DESCRIPTION ~fltd,lfi a'TY REMARKS SEAT L1J1:: .CUSHION,seat mount rear ·iJnm..:lffi..:lL1J1:: ~,)I~.:I 2 .CUSHION,seat mount front .iJm.n..:l~fl.:lL1J1:: ~,)lU1 4 CUSHION,seat hinge upper U1..:a1tHL1J1:: ~,)1JU BRACKET,seat hinge upper '111U(;lL1J1:: ~,)1JU CUSHION,seat hinge lower m.:lffi.:lL1J1:: ~')th..:l 2 WASHER,seat hinge bracket LLI')Uffi.:l 2 NUT,seat hinge bracket Uj;J 2 PIN,seat hinge bracket ~~n E-RING,seat hinge LLI')Uflflf'l PLATE,seat lock NO.2 LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2 GUIDE,seat lock cable LL~Uflflf'l~1Uflflf'lL1J1:: LOCK,seat fltyLL"Iflflf'lL1J1:: CABLE,seat·lock t'l1Uflflf'lL1J1:: BRACKET,striker support ~,)flflf'lL1J1:: SCREW,striker support bracket t'lnl 2 http://mototh.com
  • 43. FIG.34 FIG. 34 FRAME COVER ~1f11tltJ~,lti~ FUl50SC-C REF.NO. PART NO. DESCRIPTION a'TY REMARKS 47110-25G20-C31 COVER,frame set RH (397) 'Il"~1f11tltJ~'ln~ i1~'lI'l1 2 47210-25G20-C31 COVER,frame set LH (397) 'Il"~1f11tltJM'ln~ i1~i1l1 3 68135-25G20-C31 .TAPE,frame cover RH .~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1 4 68138-25G2O-C31 .TAPE,rear frame cover RH .~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1 5 68139-25G2O-C31 .TAPE,front frame cover RH .~;;mntlf~1f11tltJ~'lml1 i1~'II'l1 6 68145-25G2O-C31 .TAPE,frame cover LH .~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1 7 68148-25G20-C31 .TAPE,rear frame cover LH .~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ 8 68149-25G2O-C31 .TAPE,front frame cover LH .~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1 9 02142"()5163 SCREW,frame cover rear ~ni 10 02142..()6163 SCREW,bracket frame cover ~ni 2 11 47140-25GOO BRACKET,frame cover rear ~lIIftnti"~1"'1tltJ~'ln~ 12 03241"()5163 SCREW,frame cover ~n! 4 13 09320-09016 CUSHION,rear comb tJ1~nl~ 2 14 48211"()9GOQ SPACER.rear comb VI 3 15 09160..()5045 WASHER,rear comb u.lII'l'UnN 3 16 03541"()5203 SCREW,rear comb under Mi 3 17 09320..()8018 CUSHION,frame cover center tJ1~1tl~ 3 18 02142-16167 SCREW,frame cover ~ni 19 02142"()6357 SCREW,frame cover RH MI 20 53274"()9GOO SCREW,frame cover front ~ni 2 ~':::>.:. ~ Y 20 FUl50SC-C http://mototh.com
  • 44. FIG.35 17 ~ ( , ~ J1 ._23 ,1 U ~24 . tJ;i!r25 FIG. 35 REF.NO. PART NO. LEG SHIELD DESCRIPTION FU150SC-C 48130-25G20-C31 SHIELD,leg center set (397) u~flJ.liI'lnfl'l~ .fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1 .fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ 2 68641-25G20-G31 .TAPE,leg shield RH 3 68651-25G20-C31 .TAPE,leg shield LH 4 94401-25G20-G31 COWLlNG,lower set side RH(415) ,,,,..,l1mnLt1tJ~tluj;j" ;r1~1I'l'l 5 94480-25G2D-C31 COWLlNG,lower set side LH(415) '''''I4U1mm"itJ~tI~;r1~i1t1 6 94517-25G10 .SHIELD,lower cowling heat RH .LUJuriu,,'l'lJ.l~U 'h:JlI'l'l 7 94518-25G10 .SHIELD,lower cowling heat RH .LUJUriU"'l1J.1~U ;r1~1I'l1 8 68181-25G20-G31 .TAPE,cowling lowerRH .fI;jmntlhlu'lmnLtitJ~tJufl ;r1'111'l' 9 68182-25G2D-C31 .TAPE,rearcowling lower RH .fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1 10 68184-25G20-G31 .TAPE,middle cowling lower RH .fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1 11 68185-25G20-G31 .TAPE,front cowling lower RH 12 68681-25G20 13 14 15 16 17 18 19 20 21 22 23 24 25 26 68191-25G2D-C31 68192-25G20-C31 68194-25G2D-C31 68195-25G20-G31 48211-25G01 53274-09GOO 03541-05103 94541-25GOO 02142-06167 09136-05052T 09148-05038 03541-15163 9451 0-25G1 0 9452D-25G10 FU150SC-C .EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI .TAPE,cowling lower LH .fljimntlmU'lmm"itJ'ItlufIi'l-:J;)1t .TAPE,rear cowling lower LH .tliimntlmU1mnil'l'l4fl-:J i1'1i1t1 .TAPE,middle cowling lower LH .tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1 .TAPE,front cowling lower LH .ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1 CLlP,leg shield "ftlJfltl" SCREW,leg center ftni SCREW,side cowling & bracket flni BRACKET,side cowling lower SCREW,side cowling lower NO.1 flni SCREW,side cowling lower upper ftni NUT,side cowling lower SCREW,side cowling lower ftni BRACKET,side cowling lower RH L'I4flnU"'I4U1mnLtitJ-:JtlUfI;r1~1I'l1 BRACKET,side cowling lower LH L'I4flnU"'I4U1mm"itJ-:JtlUfI;r1~i'1t1 Q'TY REMARKS 2 2 2 2 2 2 http://mototh.com
  • 45. FIG.36 FIG. 36 DAMPER '(;f"'tl'l'nnl, FUl50SC-C REF.NO. PART NO. DESCRIPTION :atltl::l-lfl O'TY REMARKS 51103-25GOO DAMPER ASSY,front fork RH ,f;'I'(;ffltl~-lih ojj"~"'l' 2 51104-25GOO DAMPER ASSY,front fork LH 'f;'I'(;ffltl~-lU1 ojj',~;r,tJ 3 51130-25GOO .TUBE,outer RH .t.ltltlnHfltlYi-lU1 -if1.~'1'l1 4 51140-25GOO .TUBE,outer LH .t.ltltln'(;f",tiYi-lU1 ojj'r~11tJ 5 51153-23FOO .OILSEAL '=jjfn11lTuHfltl~-lUI 2 6 51156-43010 .RING,snap .U-l'lUfltl",;ifl,l,lTU 2 51173-23FOO .DUST SEAL .tJ1~nu~u 2 8 51201-25GOO .PROTECTOR ,tJ1~tltl~ nu~u 2 9 51110-25GOO .TUBE,inner .unu'(;f",tlYi-lUI 2 10 51177-35400 .SPRING,sub .~m~ 2 11 51146-31CBO .CYLINDER .unu~n~1JL;r"'tl~-lU1 2 12 51196-39140 .RING,piston .U"'lUtJr~ 2 13 51176-25GOO .SPRING .~m~ 2 14 51172-27510 .wASHER .~'lt.l7::"'tl~~m~ 2 15 51176-23330 .SPACER .1"11 2 5 16 51181-37BOO .o-RING .Ltl1~ 2 17 51351-25GOO .CAP .ttifl'VlUf;'IHfltl~-lUr 2 18 51147-16510 .SOLT,cylinder .LUtl"llUnUln~1J'(;ffltl~-llh 2 19 51148-41310 .GASKET .u::Lnu 2 / ~19 4-18 FU150SC-C http://mototh.com
  • 46. FIG.37 FIG. 37 STEERING STEM 'll"'LLtNl'ltl FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl::h'lii a'TY REMARKS 6 5141D-25Goo STEM,steering LLe.I-ll'ltlth:l 2 51622-25Goo .RACE,ball .tl'ltJ I'ItlUtln vl'lfi1-l 3 01550-08353 BOLT,stem 'LUflvl 4 4 51353-26FOO NUT Ulit 5 51356-10003 WASHER LL'I-l'lU1tl-l 6 51311-25GOO BRACKET,upper LLe.I-lfltllJU 7 01550-08353 BOLT,bracket upper 'LUflvl 2 8 51631-28000 NUT,steering stem UIitU"'LLe.I-lfltl 9 51643-25001 DUST SEAL,steering upper tJ1-lriu~uLLeNfltl vl'llJU 10 51621-28000 RACE,outer upper tl'ltJl'ltlU'Eln vl'lUU 11 06111-06004 BALL,steering steel tjni'h.u'f'ltJl'ltl 49 12 51611-20002 RACE,inner upper tl'ltJl'ltl'tu Pi'llJU 13 51612-35400 RACE,inner lower tl'ltJl'ltl'tu Pi'lfi1.:J FU150SC-C http://mototh.com
  • 47. FIG.38 FIG. 38 HEADLAMP HOUSING ,"U1n1nhhnl1 FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltd'"ft a'TY REMARKS 5181D-25G2O-C31 HOUSING,headiamp set (415) ,"U1n1n~,"U1 2 68210-25GOO .EMBLEM • S • housing .(;1'/1 • S • ,"U1n1n~'.IU1 68725-25G2O-C31 .TAPE,housing headlamp RH .ft~nrntln.U1n1n~'.IU1 i1'1'11,)1 0-6 4 68726-25G2O-C31 .TAPE,housing headlamp LH .ft~mntln.U1mn~'.IU1 i1'1i1tJ 5 5185D-25GOO BRACE,housing headlamp L,"finu~,"U1n1n 2 6 51831-25GOO CUSHION,headiamp tJ1'11fN • 7 09116-06111 BOLT,housing brace tiiflYl 2 5 51832-25GOO SPACER,housing brace 8 1'11 2 9 09320-09026 CUSHION,housing brace tJ1'11fl.:l 2 10 09139-06145 SCREW,housing headlamp ftnZ 2 FU150SC-C http://mototh.com
  • 48. FIG.39 FIG. 39 FRONT FENDER U'l'Ll'ltlU'Inl1 FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl:::hlfi a'TY REMARKS 53111-25GOO-415 FENDER,front U'ltritlUlnl1 2 09139-06145 SCREW,fronl fender flnl 2 3 01547-06123 BOLT,front fender tUtlYl 4 09169-06053 WASHER,front fender LLWlU1tl'l 2 FU150SC-C http://mototh.com
  • 49. FIG.40 FIG. 40 FRONT WHEEL ~e....ii1 FU150SC-C 8 REF.NO. DESCRIPTION ;ee::l....~ REMARKS WHEEL,front (BLACK) ~e....ii, 2 BEARING 1/1~1Jf;!n;jolJ 2 09180-12145 SPACER,front hub lJ'II 4 09285-25003 SEAL,front wheel b . eanng ;fl~'~U 2 5 54751-25G01 SPACER.front axle lJ'IILlnu~e....ii, 2 6 08319-31128 NUT,front axle Uli! 7 64711-09GOO AXLE,front LLm..!ft~lIii, 8 59211 -25GOO DISC,front brake LL~u""UL1Jrn 9 59218-09GOO BOLT ,front brake disc LUflvl 5 10 55110-25GOO TlRE,front trl-.luen....ii, 11 55200-01011 TUBE ASSY wh . , eel Inner trl-.llu 10 FU150SC-C http://mototh.com
  • 50. FIG.41 FIG. 41 HANDLE BAR LUlU,;) FU150SC-C REF.NO. PART NO. DESCRIPTION ~flfl:::hu'i Q'TY REMARKS 56110-25GOO HANDLE BAR,RH ullU",-ii1'1'D'l1 2 56150-25GOO HANDLE BAR,LH ullu",-ii1'1-iiltJ 3 09103-08353 BOLT,handle bar t,jflvl 2 4 08319-31088 NUT,handle bar ~liI 2 5 09159-06024 NUT,holder balancer ~liI 2 6 56272-23F10 EXPANDER,balancer inner tJ1-3UI1l~'lci'NUllU'" ~'l1u 2 7 09160-06126 WASHER,expander U'1II'lUtJ1'1ti 11I~'Jci'J'I UllU'" 2 8 56272-23FOO EXPANDER,balancer outer tJ1'1til1l~'lci'l'lUllU'" ~'lUfln 2 9 56276-17000 SPACER,expander I'D 2 10 56278-47EOO BALANCER,handle bar ~'Jci'l'lLUlU'" 2 11 09127-06018 SCREW,hoider balancer M, 2 12 56500-28F10 MIRROR ASSY,rear view RH m:::~mJfl'l'1ll~'1 -ii1'1'11'l1 13 56600-28F10 MIRROR ASSY,rear view LH m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ 14 58410-25G01 CABLE,starter ~ltJHf'1111UU 15 09407-18402 CLAMP,cabie clutch L;j~il1lfl1l~ltJ 16 58300-25GOO CABLE ASSY,throttle ~ltJ~uLi-3 17 02112-05123 SCREW,throttie M, 16 18 58200-25GOO CABLE ASSY,clutch ~ltJ"fllil'lf 14 19 58620-25GOO GUIDE,clutch cable L'1iIfinti[;l~1tJ 18 ~19 FU150SC-C http://mototh.com
  • 51. FIG.42 FIG. 42 HANDLE LEVER iltlLU,n FU150SC-C , REF.NO. PART NO. DESCRIPTION ~tltd'lllfi Q'TY REMARKS 57110-23F10 GRIP,throttle tlfltlnA'uL1~ 2 57421-21010 LEVER,brake iltllU,n 3 57431-21000 BOLT,brake lever pivot tUfl,r 4 08319-21063 NUT,brake lever pivot Uf1 5 57100-09G00 CASE ASSY,throttle 'II"flttluA'ud~ 6 02112-{)5203 .SCREW .M, 2 7 57460-17COO SWITCH ASSY,brake ft~'r1"111WLl.J'n'lllih 8 69688-34200 SCREW ftn, 9 57211-22D01 GRIP, LH tlfltlnLl.!lU-' ;r1~f'ltJ 10 37400-25G1 0 SWITCH ASSY,handle LH 'II"ft~'r1iLl.llU-' i'l~f1tJ 11 02112-{)5353 .SCREW .ftn, 12 02112-{)5305 .SCREW .ftn, 13 58723-28Foo .WAVE WASHER .LI.'....lUfttl7~ I 10 14 58721-23F01 .LEVER CHOKE .ililt;rfl~'13rU I I 15 08322-21055 .WASHER .LI.'III'lUttl~ 1-'2~11 16 08321-21055 .LOCK WASHER .LI.'III'lUfltlfl 17 58723-35500 .SCREW .M, 18 57620-23FOO LEVER,clutch iltlflflllli 19 57431-23Foo BOLT,lever set tUfl,r 20 57513-23FOO NUT,lever set Ufl 2.1 57440-11010T ADJUSTER SET 'II"tlfuft'ltJ 22 57511-25GOO HOLDER,lever 'lI14"uililflflM 23 59671-36500 HOLDER tl=nuU~'l4"uijtlflflM 5 24 57512-21000 BOLT,clutch lever holder tUfl,r 2 6-1 7~ 8--& FU150SC-C http://mototh.com
  • 52. FIG.43 FIG. 43 FRONT CALIPER 1'I1fhtltlf FU150SC-C REF.NO. PART NO. DESCRIPTION ~tltl:;hlti aTY REMARKS 591oo-25GOO CALIPERS ASSY,front 1"jj~LU1nlU1 12 13 2 69100-31810 .PISTON SET ·1"~n~u 3 59300-13820 ..SEAL SET,piston ..,,,;jfl~ni3ujj~LU1n 4 59100-25810 .PAD SET .,,,cj1jj~~iu1n 5 59345-14600 .PIN .tU~'ntuflYl 2 6 59122-o1AOO .CAP,bleeder .tJ1..:1t11tlUflnllritl'lOlI'l 7 59121-o1AOO .BLEEDER .ftn,Lritl1011'1 8 69115-31010 .SPRING .~tl1..:1 9 59386-13AOO .BOOT .tI·Hnu~u 10 59382-13AOO .BOLT .tUflYl 11 59314-13AOO WASHER .LLWlUffi..:l 12 59388-00B20 .NUT .11" 13 59351-21000 .BRACKET .Llftnti"tl1ihtltlf 14 59387-o0B20 .PIN .~ftn 15 59303-14500 .BOOT .tI1.:Jnu~u 16 09103-08107 BOLT tUflYl 2 FU1SOSC-C http://mototh.com
  • 53. FIG.44 FIG. 44 FRONT MASTER CYLINDER LUJ,1l-JLlJ'1mnJl FU150SC-C REF.NO. PART NO. DESCRIPTION ;itltl:::L....fi Q'TY REMARKS 59600-21 DOn CYLINDER ASSY,front master 'IlVlLUJ~l-JL1J'1n....h 2 59600-21810 .PISTON & CUP SET .'IlVl~n~u 3 59666-44300 ..BOOT ..tn'ln'U~'U 4 69669-24A01 T .CAP .lhi.1V1ti'ltJ~ll1'UL1J'1n 5 59668-21DOOT .PLATE,diaphragm .u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J 6 59667-44800 .DIAPHRAGM .tn'lLVltl:::U.Yl'1l-J 59748-14500 .SEPARATOR .~ntn'l 8 69689-49300 .SCREW ·t'lnI 2 9 59671-36500 .HOLDER .U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n 10 59675-19COO .BOLT .tuflvl 2 11 09360-10042 BOLT,brake fluid tUflvl 2 12 09168-10033 WASHER,brake fluid LLoI'l'Uffi'l 4 13 59480-25GOO HOSE,front brake ~ltJ1hl1'UL1J'1n 14 59260-25GOO CLAMP,hose lower ~'lfli'l~ltJLlJ'1nolih ~'lfil'1 15 01550-06103 BOLT,lower hose tUflYl 13 11 12 L 12 - J~ (~p ~ FU150SC-C http://mototh.com
  • 54. FIG.45 FIG. 45 REAR SWINGING ARM VI::Li'iuJ'l-tfi~ FUl50SC-C REF.NO. PART NO. DESCRIPTION ~~td'l-t~ Q'TY REMARKS 61100-25G01 SWINGING ARM,rear (13L) IJ1::Li'iuJ'l-tfi~ 2 61230-25GOO BUSH,swinging arm pivot 1J"lI 2 3 61282-25GOO SPACER RR,swinging arm 1'11 4 61211-25GOO SHAFT,rear swinging arm LLflUVI::Li'iU1J'l-tfi~ 5 08319-31128 NUT RR,swinging arm UP! 6 61273-25G10 8 BUFFER,chain touch defense U'1-3nut"li 7 61361-09GOO BOLT,chain buffer tUin, 8 621oo-25G20 ABSORBER ASSY,rear shock HfI'lt1"'l-tfi~ 9 62311-25GOO BOLT,rear shock upper tutn,i'luu 10 62313-25GOO BOLT,rear shock lower tUin,i'l~1~ 11 08319-31108 NUT,rear shock absorber UVI 2 12 61311-21000 CASE,chain u~t"li 13 61361-G9GOO BOLT,chain case tu~n 2 FU150SC-C http://mototh.com
  • 55. FIG.46 4 5 6 ~J REF.NO. 2 3 4 5 6 7 8 9 10 11 FIG. 46 61361-09GOO 09148-05038 63191-25GOO 09160-05045 03541-05123 09800-21051T 47425-25GOO 47426-25GOO 47435-25G10 03541-05123 FU150SC-C REAR FENDER BOLT,rear fender NUT GAURD,fender rear WASHER,gaurd fende SCRE r rear W,gaurd fender rear TOOLSET BRACKET,band tool NO 1 BRACKETb . , and tool NO.2 BAND,tool SCREW,band tool bracket FU150SC-C ~tltl::"mi U~LRflU"'~'1 LUfI" tn~ffi'l1T'ILRflU"'~" UWJUffi" Ml 'l!liURi-a"ijtl L,..~nUI'I~1U11il 11i'.l~ 1 L,..~nUlilt'l1U11il 11i'.l~ 2 t'l1U11il'l!I'ILRitl~ijtl Ml a'TY REMARKS 4 4 3 http://mototh.com
  • 56. FIG.47 FIG. 47 REAR WHEEL fl!l'lUl-3 FU150SC-C REF.NO. PART NO. DESCRIPTION ~!l!l::l'1.!ft O'TV REMARKS , 64111-25GOO-414 WHEEL,rear (BLACK) fl!l'l.!ft-3 2 09180-12086 SPACER,rear hub bearing !'IIj;!ftutJnnu 3 08113~3017 BEARING,rear hub RH j;!flutJnnU i,-3'l1'l' :. 4 08143~2017 BEARING,rear hub LH j;!flutJnnU h~"'lI 25 5 64711-25GOO AXLE,rear ILnUfltl'l.!ft-3 6 64741-25GOO SPACER,rear axle RH !'IILLnUfl!l'l.!ft-3 ",-3'11'l' 7 09285-25003 OIL SEAL ;iflJ,l1U 2 8 69211-25GOO DISC,rear brake IL~U"'I'UL1.J'n 9 59218-09GOO BOLT,rear brake disc tUftvl 3 10 64651-30001 ABSORBER,rear hub shock U'-3nun:r::..,n 11 64733-43000 RETAINER,rear sprocket drum !'II'lJJ~Lj;ltln.ft-3 12 64611-26500 DRUM,rear sprocket 'lJJ~Lj;!!ln.ft'l 13 08113~2037 BEARING,rear sprocket drum j;!ftutJn1Iu 14 64741-25GOO SPACER,rear sprocket drum !'IILLnUfltmft'l 15 64511-21013 SPROCKET,rear (NT:43) ~Lj;ltln.ft'l (NT:43) 16 61410-28FOO ADJUSTER,chain Pi'l,T'lt'li 2 17 09160-12085 WASHER.chain adjuster guide LL'I.!'lUftl'l 2 18 08319-31128 NUT,rear axle ,rj;! 19 61421-05FOO PLATE,chain adjuster guide L1"flnofllPi'li'lt'li 2 20 08319-31088 NUT,chain adjuster ,rj;! 2 21 08310-00083 NUT,rear sprocket ,r1J1 4 22 09169-08011 LOCK WASHER,rear sprocket LL'I.!'lUfl!lfl 2 23 09105-08011 BOLT,rear sprocket tUftvl 4 24 55200-03600 TUBE,inner lI'l'llu 25 65110-25G00 TlRE,rear lI''lUtln FU150SC-C http://mototh.com
  • 57. FIG.48 FIG. 48 REAR CALIPER I'l1fiLtlfl~~~ FU150SC-C REF.NO. PART NO. DESCRIPTION iifltl::l"ft O'TY REMARKS 691oo-25Goo CALIPER ASSY,rear 'l!M1fiLtlfl~~~ 2 69100-20850 .PISTON SET .'I!fJI¥jn~u 3 59100-38860 ..SEAL SET,piston ..'I!fJI;16ijni3u 4 69100-20840 .PADSET .'I!fJIi:71LU1n )@ 12 , 5 69345-20Goo .PIN .t'I~n1ii6Yl 6 59115-21E10 .SPRING .t'lm~ 11 7~ 13 7 59386-13AOO .BOOT .tmri'IJq'IJ L' ~ 14 8 59382-13AOO .PIN .t'l~n c:: 2 @ ' 9 59314-13AOO .WASHER,wave .LLWl'IJ1fl~ 10 10 69721-25Goo .BRACKET .L"flnUI1II'l1fiLtltlf ~_~ 3 11 59388-00820 .NUT,torque .Uj;J 12 69116-20Goo .RETAINER,bracket .LL~'lJri'IJ 13 59387-OOB20 .PIN,bolt .1ii6Yl 14 59303-14500 .BOOT .tmri'IJq'IJ 15 59121-01Aoo .BLEEDER .M,lftfl1n11'1 16 59122-01AOO .CAP,bleeder .fI1~"'7flut'ln,lftfl1n11'1 7 ~ 6 FU150SC-C http://mototh.com
  • 58. FIG.49 15 14 13 ~'i ©F'. ~@-'7 11---j "'=: 20 ~~~~ 11 '2 ~~ ~."""')~I~ F. ~ 10 . ~ 9 /"r.~_ ~: '------. Q (.J ----.... Q (! q (! , .~ 24 2 REF.NO. FIG. 49 PART NO. 69600-21000 2 69600-21810 3 69691-04AOO 4 51162-70040 5 6967CHJOB21 6 69693-05AOO 7 69692-27A30 8 69686-34200 9 69672-{)()B20 10 69674-00B20 11 09360-10042 12 09168-10033 13 6948Q-25GOO 14 6974Q-2OGOO 15 69669-2OGOO 16 59668-18441 17 59667-18441 18 01550-06108 19 69750-25GOO 20 02142-06123 21 69731-25G10 22 69735-38000 23 69641-25G00 24 01550-06207 25 09200-06037 26 08322-01063 27 04111-20158 28 69735-25GOO FU150SC-C REAR MASTER CALIPER DESCRIPTION CALIPER ASSY,rear master .PISTON/CUP SET ..BooT ..CIRCLIP ..ROD,push .NUT .YOKE .O-RING .CONNECTOR .CIRCLIP BOLT,rear brake WASHER,brake fluid HOSE,rear brake TANK ASSY,reservoir .CAP .PLATE,diaphrgm .DIAPHRGM BOLT,rear reservoir tank BRACKET RR,reservoir tank SCREW RR,reservoir tank HOSE,reservoir tank CLlP,rear reservoir COVER,rear master cylinder BOLT,rear master PIN,rear master WASHER PIN.~tter CLAMP,rear reservoir tank hose UlJii~Ll.J'n'lllfl.:l ~t1t"d'lllt ,,,UlJiI~Ll.J'n'lllfl.:l .,"~nGl.J ..tJ'W'U~U ..LLWlUflfll'l ..LLnu.ruUlJii~Ll.J'n .UfI .oiitlPitll!i1u~lJ .ttl1.:1 .oiitlPitlft1tJ,l1UU LLWlU1tl.:l ft1tJ,l,UULl.Jtn'lllfl.:l nt:1Jn,l1uuUlJii~Ll.J'n .,htl" .LLC.iu,rUtJ1.:1"'tl::LL"~ .tJ1.:1'''fI::LL"~ tUfI,) FU150SC-C Q'TY REMARKS 2 2 4 L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l ftnt ft'lmhUUL1.Jfn I'Ifll.Jfltll'l cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l tUfI,) ftfln UWlUftI.:I iiUfltll'l Lojj~i"f"ft1tJ 2 2 http://mototh.com
  • 59. FIG.50 FIG. 50 TAPE SET 'IIf'lft~mntlf FUl50SC-C REF.NO. PART NO. OESCRIPTION ~tltl::h!fi Q'TY REMARKS " 68100-25820-C31 TAPE SET 'llflft~nLT1tln;~~U 2 68135-25G20-C31 .TAPE,frame cover RH .t~nLT1tlnh,,7tlu,j'lci~ 'hn'l1 3 68138-25G20-C31 .TAPE,rear frame cover RH .t~mntlfeJ1""t1U,j'llft~ ;1~1I'l" 4 68139-25G2O-C31 .TAPE,front frame cover RH .ft~mntlfeJ1"1tlU,j'lIU1 ;1~"'l1 5 68145-25G2O-C31 .TAPE,frame cover LH .ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl 6 68148-25G20-C31 .TAPE,rear frame cover LH .ft~nLT1tlfeJ1"'7tlU']'llft~ ;1~.1tl 7 68149-25G2O-C31 .TAPE,front frame cover LH .ft~mntlfeJ1"'7tluliT')lU1 i"~.1tJ 8 68641 -25G2O-C31 .TAPE,leg shield RH .ft~mntlru~flllliT')nfl1~ -D"~"'l1 9 68651-25G20-C31 .TAPE.leg shield LH .t~mntlru~flll~'lnfl1~ i"~"1tJ 10 68181-25G2O-C31 .TAPE,cowling lowerRH .t~nLT1tlrnhn1m"~~tJm1i~1I,)- 11 68182-25G2O-C31 .TAPE,rear cowling lower RH .t~nLT1tlrn'1l1mnliT'llft~ i1~"'l1 12 68184-25G20-C31 .TAPE,middle cowling lower RH .t~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1 13 68185-25G20-C31 .TAPE,front cowling lower RH .t~nLT1tlrn'1l1mn,j'll'1l1 i1~",)" 14 68191-25G20-C31 .TAPE,cowling lower LH .t~nLT1tlrn'1l1mm"~~tJm1;"~"1t 1 18 15 68192-25G20-C31 .TAPE,rear cowling lower LH .ft~mntlrn'1l1n.,n,]'llft~ ;1~.1tl "J., 16 68194-25G2O-C31 .TAPE,middle cowling lower LH ' .t~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl 17 68195-25G20-C31 .TAPE.front cowling lower LH .t~nLTltlM1n1nMI'1l1 -D1d1tl 18 68681-25G20 .EMBLEM "OOHC" cowling lower .ftT1 "DOHC" lU1mm"~~tlu.r 2 19 68210-25GOO .EMBLEM " S " housing .ftn " S " ",'1l1n1nlYll'1l., 20 68725-25G20-C31 .TAPE,housing headlamp RH .ft~nLT1tlrn'1l1mn'tYll'1l1 i1~"'l1 21 68726-25G20-C31 .TAPE,housing headlamp LH .ft~nLT1tlrn'1l1mn'tYlIU1 i1~"1tl FU150SC-C http://mototh.com
  • 60. FIG. 51 OPTION 'fltJnmr~LI'IM FU150SC-C FIG.51 REF. NO. PART NO. DESCRIPTION ~flfl:;hll'i Q'TY REMARKS 27000-25800 CHAIN & SPROCKET SET 'Il!11L'liLLrl:;~U;lflf 27511-25GOO .SPROCKET,engine (NT:14) ~Lj;]fl1i.nj1 (NT:14) (1) 27600-36020-120 .CHAIN,drive .tori (1) 64511-21013 .SPROCKET,rear (NT:43) .~Lj;]flf'l-l~-3 (NT:43) (1) 2 99000-24110-100 4T-ENGINE OIL (1Lx24) J1lTULf'l~fl-3-4T (1Lx24) ___ 2 FU150SC-C http://mototh.com
  • 61. __~_______1_~_M1________~~____E __ L_ E_ C_ T _ R _I_ C_ A _ L _____) "1{lU BODY ) ---------------~ I PARTS NUMBER INDEX) SUZUKI FU 150SC-C2 PARTS CATALOGUE 2ND EDITION PRINTED IN OCT., 2004 THAI SUZUKI MOTOR CO., LTO. 3111 RANGSIT-ONGKHARAK RD . BUNGYEETHO THANYABURI PATHUMTHANI12130 THAILAND http://mototh.com
  • 62. THAI SUZUKI MOTOR CO.•LTD. PRINTED IN THAILAND 9900B-25G10-000 ® http://mototh.com