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Gas compressor
A gas compressor is a mechanical device that increases the pressure of a gas by reducing
its volume. An air compressor is a specific type of gas compressor. Compressors are similar to
pumps: both increase the pressure on a fluid and both can transport the fluid through a pipe.
What does a Compressor do?
Types of gas compressor
Centrifugal compressors:
Centrifugal compressors use a rotating disk or impeller in a shaped housing to force the
gas to the rim of the impeller, increasing the velocity of the gas. A diffuser (divergent duct)
section converts the velocity energy to pressure energy. They are primarily used for continuous,
stationary service in industries such as oil refineries, chemical and petrochemical plants and
natural gas processing plants.[1][2][3] Their application can be from 100 horsepower (75 kW) to
thousands of horsepower. With multiple staging, they can achieve high output pressures greater
than 10,000 psi (69 MPa).Many large snowmaking operations (like ski resorts) use this type of
compressor. They are also used in internal combustion engines as superchargers and
turbochargers. Centrifugal compressors are used in small gas turbine engines or as the final
compression stage of medium-sized gas turbines.
Diagonal or mixed-flow compressors
Diagonal or mixed-flow compressors are similar to centrifugal compressors, but have a
radial and axial velocity component at the exit from the rotor. The diffuser is often used to turn
diagonal flow to an axial rather than radial direction.
Axial-flow compressors
Axial-flow compressors are dynamic rotating compressors that use arrays of fan-like
airfoils to progressively compress the working fluid. They are used where there is a requirement for a
high flow rate or a compact design.The arrays of airfoils are set in rows, usually as pairs: one
rotating and one stationary. The rotating airfoils, also known as blades or rotors, accelerate the fluid.
The stationary airfoils, also known as stators or vanes, decelerate and redirect the flow direction of
the fluid, preparing it for the rotor blades of the next stage.[1] Axial compressors are almost always
multi-staged, with the cross-sectional area of the gas passage diminishing along the compressor to
maintain an optimum axial Mach number. Beyond about 5 stages or a 4:1 design pressure ratio,
variable geometry is normally used to improve operation.
Axial compressors can have high efficiencies; around 90% polytropic at their design conditions.
However, they are relatively expensive, requiring a large number of components, tight tolerances
and high quality materials. Axial-flow compressors can be found in medium to large gas turbine
engines, in natural gas pumping stations, and within certain chemical plants.
Reciprocating compressors
Reciprocating compressors use pistons driven by a crankshaft. They can be either
stationary or portable, can be single or multi-staged, and can be driven by electric motors or internal
combustion engines.[1][4][5] Small reciprocating compressors from 5 to 30 horsepower (hp) are
commonly seen in automotive applications and are typically for intermittent duty. Larger
reciprocating compressors well over 1,000 hp (750 kW) are commonly found in large industrial and
petroleum applications. Discharge pressures can range from low pressure to very high pressure
(>18000 psi or 180 MPa). In certain applications, such as air compression, multi-stage double-acting
compressors are said to be the most efficient compressors available, and are typically larger, and
more costly than comparable rotary units.[6] Another type of reciprocating compressor is the swash
plate compressor, which uses pistons moved by a swash plate mounted on a shaft (see axial piston
pump).Household, home workshop, and smaller job site compressors are typically reciprocating
compressors 1½ hp or less with an attached receiver tank.
Rotary screw compressors
Rotary screw compressors use two meshed rotating positive-displacement helical screws
to force the gas into a smaller space.[1][8][9] These are usually used for continuous operation in
commercial and industrial applications and may be either stationary or portable. Their application
can be from 3 horsepower (2.2 kW) to over 1,200 horsepower (890 kW) and from low pressure to
moderately high pressure (>1,200 psi or 8.3 MPa).Rotary screw compressors are commercially
produced in Oil Flooded, Water Flooded and Dry type. The efficiency of rotary compressors depends
on the air drier,[clarification needed] and the selection of air drier is always 1.5 times volumetric
delivery of the compressor.
Ionic liquid piston compressor
An ionic liquid piston compressor, ionic compressor or ionic liquid piston pump is a
hydrogen compressor based on an ionic liquid piston instead of a metal piston as in a piston-metal
diaphragm compressor.
Rotary vane compressors
Rotary vane compressors consist of a rotor with a number of blades inserted in radial
slots in the rotor. The rotor is mounted offset in a larger housing that is either circular or a more
complex shape. As the rotor turns, blades slide in and out of the slots keeping contact with the outer
wall of the housing.[1] Thus, a series of decreasing volumes is created by the rotating blades. Rotary
Vane compressors are, with piston compressors one of the oldest of compressor technologies.With
suitable port connections, the devices may be either a compressor or a vacuum pump. They can be
either stationary or portable, can be single or multi-staged, and can be driven by electric motors or
internal combustion engines. Dry vane machines are used at relatively low pressures (e.g., 2 bar or
200 kPa or 29 psi) for bulk material movement while oil-injected machines have the necessary
volumetric efficiency to achieve pressures up to about 13 bar (1,300 kPa; 190 psi) in a single stage.
A rotary vane compressor is well suited to electric motor drive and is significantly quieter in operation
than the equivalent piston compressor.
Rotary vane compressors can have mechanical efficiencies of about 90%.[10]
Scroll compressors
A scroll compressor, also known as scroll pump and scroll vacuum pump, uses two
interleaved spiral-like vanes to pump or compress fluids such as liquids and gases. The vane
geometry may be involute, archimedean spiral, or hybrid curves.[11][12][13] They operate more
smoothly, quietly, and reliably than other types of compressors in the lower volume range.Often, one
of the scrolls is fixed, while the other orbits eccentrically without rotating, thereby trapping and
pumping or compressing pockets of fluid between the scrolls.Due to minimum clearance volume
between the fixed scroll and the orbiting scroll, these compressors have a very high volumetric
efficiency.This type of compressor was used as the supercharger on Volkswagen G60 and G40
engines in the early 1990s.
Diaphragm compressors
A diaphragm compressor (also known as a membrane compressor) is a variant of the
conventional reciprocating compressor. The compression of gas occurs by the movement of a
flexible membrane, instead of an intake element. The back and forth movement of the
membrane is driven by a rod and a crankshaft mechanism. Only the membrane and the
compressor box come in contact with the gas being compressed.The degree of flexing and the
material constituting the diaphragm affects the maintenance life of the equipment. Generally stiff
metal diaphragms may only displace a few cubic centimeters of volume because the metal can
not endure large degrees of flexing without cracking, but the stiffness of a metal diaphragm
allows it to pump at high pressures. Rubber or silicone diaphragms are capable of enduring
deep pumping strokes of very high flexion, but their low strength limits their use to low-pressure
applications, and they need to be replaced as plastic embrittlement occurs.Diaphragm
compressors are used for hydrogen and compressed natural gas (CNG) as well as in a number
of other applications.
A three-stage diaphragm compressor.
The photograph included in this section depicts a three-stage diaphragm compressor used to
compress hydrogen gas to 6,000 psi (41 MPa) for use in a prototype compressed hydrogen and
compressed natural gas (CNG) fueling station built in downtown Phoenix, Arizona by the
Arizona Public Service company (an electric utilities company). Reciprocating compressors
were used to compress the natural gas.The prototype alternative fueling station was built in
compliance with all of the prevailing safety, environmental and building codes in Phoenix to
demonstrate that such fueling stations could be built in urban areas.
Air compressor
An air compressor is a device that converts power (using an electric motor, diesel or
gasoline engine, etc.) into potential energy stored in pressurized air (i.e., compressed air). By one of
several methods, an air compressor forces more and more air into a storage tank, increasing the
pressure. When tank pressure reaches its upper limit the air compressor shuts off. The compressed
air, then, is held in the tank until called into use. The energy contained in the compressed air can be
used for a variety of applications, utilizing the kinetic energy of the air as it is released and the tank
depressurizes. When tank pressure reaches its lower limit, the air compressor turns on again and re-
pressurizes the tank.
According to the pressure delivered:
Low-pressure air compressors (LPACs), which have a discharge pressure of 150 psi or less
Medium-pressure compressors, which have a discharge pressure of 151 psi to 1,000 psi
High-pressure air compressors (HPACs), which have a discharge pressure above 1,000 psi
According to the design and principle of operation there are three basic types of
air compressors
 reciprocating
 rotary screw
 rotary centrifugal
These types are further specified by:
 the number of compression stages
 cooling method (air, water, oil)
 drive method (motor, engine, steam, other)
 lubrication (oil)
 packaged or custom-built
Reciprocating Air Compressors
Reciprocating air compressors are positive displacement machines, meaning that they
increase the pressure of the air by reducing its volume. This means they are taking in
successive volumes of air which is confined within a closed space and elevating this air to a
higher pressure. The reciprocating air compressor accomplishes this by a piston within a
cylinder as the compressing and displacing element.
Single-stage and two-stage reciprocating compressors are commercially available.
 Single-stage compressors are generally used for pressures in the range of 70 psig to
100 psig.
 Two-stage compressors are generally used for higher pressures in the range of 100 psig
to 250 psig.
Note that:1 HP ~ 4 CFM at 100 psi
and that 1 to 50 HP are typically for reciprocating units. Compressors 100 hp and above are
typically Rotary Screw or Centrifugal Compressors.The reciprocating air compressor is single
acting when the compressing is accomplished using only one side of the piston. A compressor
using both sides of the piston is considered double acting.Load reduction is achieved by
unloading individual cylinders. Typically this is accomplished by throttling the suction pressure to
the cylinder or bypassing air either within or outside the compressor. Capacity control is
achieved by varying speed in engine-driven units through fuel flow control.Reciprocating air
compressors are available either as air-cooled or water-cooled in lubricated and non-lubricated
configurations and provide a wide range of pressure and capacity selections.
Rotary Screw Compressors
Rotary air compressors are positive displacement compressors. The most common
rotary air compressor is the single stage helical or spiral lobeoil flooded screw air compressor.
These compressors consist of two rotors within a casing where the rotors compress the air
internally. There are no valves. These units are basically oil cooled (with air cooled or water
cooled oil coolers) where the oil seals the internal clearances.Since the cooling takes place right
inside the compressor, the working parts never experience extreme operating temperatures.
The rotary compressor, therefore, is a continuous duty, air cooled or water cooled compressor
package.Rotary screw air compressors are easy to maintain and operate. Capacity control for
these compressors is accomplished by variable speed and variable compressor displacement.
For the latter control technique, a slide valve is positioned in the casing. As the compressor
capacity is reduced, the slide valve opens, bypassing a portion of the compressed air back to
the suction. Advantages of the rotary screw compressor include smooth, pulse-free air output in
a compact size with high output volume over a long life.The oil free rotary screw air compressor
utilizes specially designed air ends to compress air without oil in the compression chamber
yielding true oil free air. Oil free rotary screw air compressors are available air cooled and water
cooled and provide the same flexibility as oil flooded rotaries when oil free air is required.
Centrifugal Compressors
The centrifugal air compressor is a dynamic compressor which depends on transfer of
energy from a rotating impeller to the air.
Centrifugal compressors produce high-pressure discharge by converting angular momentum
imparted by the rotating impeller (dynamic displacement). In order to do this efficiently,
centrifugal compressors rotate at higher speeds than the other types of compressors. These
types of compressors are also designed for higher capacity because flow through the
compressor is continuous.
Adjusting the inlet guide vanes is the most common method to control capacity of a centrifugal
compressor. By closing the guide vanes, volumetric flows and capacity are reduced.
The centrifugal air compressor is an oil free compressor by design. The oil lubricated running
gear is separated from the air by shaft seals and atmospheric vents.

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TYPES OF COMPRESSORS

  • 1. Gas compressor A gas compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor. Compressors are similar to pumps: both increase the pressure on a fluid and both can transport the fluid through a pipe. What does a Compressor do? Types of gas compressor Centrifugal compressors: Centrifugal compressors use a rotating disk or impeller in a shaped housing to force the gas to the rim of the impeller, increasing the velocity of the gas. A diffuser (divergent duct) section converts the velocity energy to pressure energy. They are primarily used for continuous, stationary service in industries such as oil refineries, chemical and petrochemical plants and natural gas processing plants.[1][2][3] Their application can be from 100 horsepower (75 kW) to thousands of horsepower. With multiple staging, they can achieve high output pressures greater than 10,000 psi (69 MPa).Many large snowmaking operations (like ski resorts) use this type of compressor. They are also used in internal combustion engines as superchargers and turbochargers. Centrifugal compressors are used in small gas turbine engines or as the final compression stage of medium-sized gas turbines.
  • 2. Diagonal or mixed-flow compressors Diagonal or mixed-flow compressors are similar to centrifugal compressors, but have a radial and axial velocity component at the exit from the rotor. The diffuser is often used to turn diagonal flow to an axial rather than radial direction. Axial-flow compressors Axial-flow compressors are dynamic rotating compressors that use arrays of fan-like airfoils to progressively compress the working fluid. They are used where there is a requirement for a high flow rate or a compact design.The arrays of airfoils are set in rows, usually as pairs: one rotating and one stationary. The rotating airfoils, also known as blades or rotors, accelerate the fluid. The stationary airfoils, also known as stators or vanes, decelerate and redirect the flow direction of the fluid, preparing it for the rotor blades of the next stage.[1] Axial compressors are almost always multi-staged, with the cross-sectional area of the gas passage diminishing along the compressor to maintain an optimum axial Mach number. Beyond about 5 stages or a 4:1 design pressure ratio, variable geometry is normally used to improve operation. Axial compressors can have high efficiencies; around 90% polytropic at their design conditions. However, they are relatively expensive, requiring a large number of components, tight tolerances and high quality materials. Axial-flow compressors can be found in medium to large gas turbine engines, in natural gas pumping stations, and within certain chemical plants. Reciprocating compressors Reciprocating compressors use pistons driven by a crankshaft. They can be either stationary or portable, can be single or multi-staged, and can be driven by electric motors or internal combustion engines.[1][4][5] Small reciprocating compressors from 5 to 30 horsepower (hp) are commonly seen in automotive applications and are typically for intermittent duty. Larger reciprocating compressors well over 1,000 hp (750 kW) are commonly found in large industrial and petroleum applications. Discharge pressures can range from low pressure to very high pressure
  • 3. (>18000 psi or 180 MPa). In certain applications, such as air compression, multi-stage double-acting compressors are said to be the most efficient compressors available, and are typically larger, and more costly than comparable rotary units.[6] Another type of reciprocating compressor is the swash plate compressor, which uses pistons moved by a swash plate mounted on a shaft (see axial piston pump).Household, home workshop, and smaller job site compressors are typically reciprocating compressors 1½ hp or less with an attached receiver tank. Rotary screw compressors Rotary screw compressors use two meshed rotating positive-displacement helical screws to force the gas into a smaller space.[1][8][9] These are usually used for continuous operation in commercial and industrial applications and may be either stationary or portable. Their application can be from 3 horsepower (2.2 kW) to over 1,200 horsepower (890 kW) and from low pressure to moderately high pressure (>1,200 psi or 8.3 MPa).Rotary screw compressors are commercially produced in Oil Flooded, Water Flooded and Dry type. The efficiency of rotary compressors depends on the air drier,[clarification needed] and the selection of air drier is always 1.5 times volumetric delivery of the compressor.
  • 4. Ionic liquid piston compressor An ionic liquid piston compressor, ionic compressor or ionic liquid piston pump is a hydrogen compressor based on an ionic liquid piston instead of a metal piston as in a piston-metal diaphragm compressor. Rotary vane compressors Rotary vane compressors consist of a rotor with a number of blades inserted in radial slots in the rotor. The rotor is mounted offset in a larger housing that is either circular or a more complex shape. As the rotor turns, blades slide in and out of the slots keeping contact with the outer wall of the housing.[1] Thus, a series of decreasing volumes is created by the rotating blades. Rotary Vane compressors are, with piston compressors one of the oldest of compressor technologies.With suitable port connections, the devices may be either a compressor or a vacuum pump. They can be either stationary or portable, can be single or multi-staged, and can be driven by electric motors or internal combustion engines. Dry vane machines are used at relatively low pressures (e.g., 2 bar or 200 kPa or 29 psi) for bulk material movement while oil-injected machines have the necessary volumetric efficiency to achieve pressures up to about 13 bar (1,300 kPa; 190 psi) in a single stage. A rotary vane compressor is well suited to electric motor drive and is significantly quieter in operation than the equivalent piston compressor. Rotary vane compressors can have mechanical efficiencies of about 90%.[10] Scroll compressors A scroll compressor, also known as scroll pump and scroll vacuum pump, uses two interleaved spiral-like vanes to pump or compress fluids such as liquids and gases. The vane geometry may be involute, archimedean spiral, or hybrid curves.[11][12][13] They operate more smoothly, quietly, and reliably than other types of compressors in the lower volume range.Often, one of the scrolls is fixed, while the other orbits eccentrically without rotating, thereby trapping and pumping or compressing pockets of fluid between the scrolls.Due to minimum clearance volume between the fixed scroll and the orbiting scroll, these compressors have a very high volumetric efficiency.This type of compressor was used as the supercharger on Volkswagen G60 and G40 engines in the early 1990s. Diaphragm compressors A diaphragm compressor (also known as a membrane compressor) is a variant of the conventional reciprocating compressor. The compression of gas occurs by the movement of a flexible membrane, instead of an intake element. The back and forth movement of the membrane is driven by a rod and a crankshaft mechanism. Only the membrane and the compressor box come in contact with the gas being compressed.The degree of flexing and the material constituting the diaphragm affects the maintenance life of the equipment. Generally stiff
  • 5. metal diaphragms may only displace a few cubic centimeters of volume because the metal can not endure large degrees of flexing without cracking, but the stiffness of a metal diaphragm allows it to pump at high pressures. Rubber or silicone diaphragms are capable of enduring deep pumping strokes of very high flexion, but their low strength limits their use to low-pressure applications, and they need to be replaced as plastic embrittlement occurs.Diaphragm compressors are used for hydrogen and compressed natural gas (CNG) as well as in a number of other applications. A three-stage diaphragm compressor. The photograph included in this section depicts a three-stage diaphragm compressor used to compress hydrogen gas to 6,000 psi (41 MPa) for use in a prototype compressed hydrogen and compressed natural gas (CNG) fueling station built in downtown Phoenix, Arizona by the Arizona Public Service company (an electric utilities company). Reciprocating compressors were used to compress the natural gas.The prototype alternative fueling station was built in compliance with all of the prevailing safety, environmental and building codes in Phoenix to demonstrate that such fueling stations could be built in urban areas. Air compressor An air compressor is a device that converts power (using an electric motor, diesel or gasoline engine, etc.) into potential energy stored in pressurized air (i.e., compressed air). By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure. When tank pressure reaches its upper limit the air compressor shuts off. The compressed air, then, is held in the tank until called into use. The energy contained in the compressed air can be used for a variety of applications, utilizing the kinetic energy of the air as it is released and the tank depressurizes. When tank pressure reaches its lower limit, the air compressor turns on again and re- pressurizes the tank. According to the pressure delivered: Low-pressure air compressors (LPACs), which have a discharge pressure of 150 psi or less Medium-pressure compressors, which have a discharge pressure of 151 psi to 1,000 psi High-pressure air compressors (HPACs), which have a discharge pressure above 1,000 psi
  • 6. According to the design and principle of operation there are three basic types of air compressors  reciprocating  rotary screw  rotary centrifugal These types are further specified by:  the number of compression stages  cooling method (air, water, oil)  drive method (motor, engine, steam, other)  lubrication (oil)  packaged or custom-built Reciprocating Air Compressors Reciprocating air compressors are positive displacement machines, meaning that they increase the pressure of the air by reducing its volume. This means they are taking in successive volumes of air which is confined within a closed space and elevating this air to a higher pressure. The reciprocating air compressor accomplishes this by a piston within a cylinder as the compressing and displacing element. Single-stage and two-stage reciprocating compressors are commercially available.  Single-stage compressors are generally used for pressures in the range of 70 psig to 100 psig.  Two-stage compressors are generally used for higher pressures in the range of 100 psig to 250 psig. Note that:1 HP ~ 4 CFM at 100 psi and that 1 to 50 HP are typically for reciprocating units. Compressors 100 hp and above are typically Rotary Screw or Centrifugal Compressors.The reciprocating air compressor is single acting when the compressing is accomplished using only one side of the piston. A compressor using both sides of the piston is considered double acting.Load reduction is achieved by unloading individual cylinders. Typically this is accomplished by throttling the suction pressure to the cylinder or bypassing air either within or outside the compressor. Capacity control is achieved by varying speed in engine-driven units through fuel flow control.Reciprocating air compressors are available either as air-cooled or water-cooled in lubricated and non-lubricated configurations and provide a wide range of pressure and capacity selections.
  • 7. Rotary Screw Compressors Rotary air compressors are positive displacement compressors. The most common rotary air compressor is the single stage helical or spiral lobeoil flooded screw air compressor. These compressors consist of two rotors within a casing where the rotors compress the air internally. There are no valves. These units are basically oil cooled (with air cooled or water cooled oil coolers) where the oil seals the internal clearances.Since the cooling takes place right inside the compressor, the working parts never experience extreme operating temperatures. The rotary compressor, therefore, is a continuous duty, air cooled or water cooled compressor package.Rotary screw air compressors are easy to maintain and operate. Capacity control for these compressors is accomplished by variable speed and variable compressor displacement. For the latter control technique, a slide valve is positioned in the casing. As the compressor capacity is reduced, the slide valve opens, bypassing a portion of the compressed air back to the suction. Advantages of the rotary screw compressor include smooth, pulse-free air output in a compact size with high output volume over a long life.The oil free rotary screw air compressor utilizes specially designed air ends to compress air without oil in the compression chamber yielding true oil free air. Oil free rotary screw air compressors are available air cooled and water cooled and provide the same flexibility as oil flooded rotaries when oil free air is required. Centrifugal Compressors The centrifugal air compressor is a dynamic compressor which depends on transfer of energy from a rotating impeller to the air. Centrifugal compressors produce high-pressure discharge by converting angular momentum imparted by the rotating impeller (dynamic displacement). In order to do this efficiently, centrifugal compressors rotate at higher speeds than the other types of compressors. These types of compressors are also designed for higher capacity because flow through the compressor is continuous. Adjusting the inlet guide vanes is the most common method to control capacity of a centrifugal compressor. By closing the guide vanes, volumetric flows and capacity are reduced.
  • 8. The centrifugal air compressor is an oil free compressor by design. The oil lubricated running gear is separated from the air by shaft seals and atmospheric vents.