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DATA Bulk Counting Technology for Small parts

DATA’s core technology is based on real-time image processing of multiple objects as they fall. This technology
enables fast, accurate and reliable bulk counting and packaging of small items. The system can handle a wide
variety of objects, from seeds, pharmaceutical and chemical products to electronics and small mechanical parts.

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DATA Bulk Counting Technology for Small parts

  1. 1. DATA’s proprietary bulk counting and packaging systems are presently used by over 1,300 customers worldwide in the seeds, diamonds, pharmaceutical and small parts industries. TECHNOLOGY DATA’s core technology is based on real-time image processing of multiple objects as they fall. This technology enables fast, accurate and reliable bulk counting and packaging of small items. The system can handle a wide variety of objects, from seeds, pharmaceutical and chemical products to electronics and small mechanical parts. With DATA’s systems, products do not need to be separated over separate lines, nor do they need to be fed one by one or paced at specific intervals, as is often the case in conventional counting systems, they are, in fact, counted in bulk. Counting rates of up to 25,000 objects per minute can be achieved for different shaped objects as small as 0.5mm, while the systems’ advanced mathematical algorithms ensures nearly 100% accuracy. COUNTING PRINCIPLE DATA’s bulk counting technology is based on a ‘free-fall’ concept, in which objects pass through the detection unit vertically, while maintaining a continuous uniform falling rate. APPLICATIONS Packaging: DATA’s integration kit enables easy integration with a bagging system, delivering a complete counting and bagging solution for commercial packaging. Inline integration: DATA’s counting head can be integrated into a production line, providing rapid object count (such as during quality control processes). Inventory management: DATA’s stand-alone counters are designed to perform small to medium counts, offering a simple solution for fast and accurate counting. For further information go to: www.data-technologies.com ABOUT US Established in 2002, DATA Detection Technologies Ltd. develops, manufactures and markets advanced bulk counting solutions. DATA’s R&D team includes multidisciplinary professionals in electro-optics, electronics, software and mechanical engineering, all contributing their knowledge to develop unique, innovative bulk counting solutions with several new applications per year. DATA Bulk Counting Technology
  2. 2. When examining a product life cycle within a manufacturing company, the process can be divided into two main stations: product production and product packaging. When referring to DATA’s counting head series, the focus is usually on the production. During the production process, products pass through numerous stations which ‘create’ a certain layer of the product, until the products reach the final station and are ready to be packed. These stations can be divided into ‘all-products-pass’ stations, and stations which analyze the products and reject defected products. In addition, after passing a certain station, a portion of the products are assigned for additional quality assurance tests. DATA’s counting heads can be applied in those two intersections: rejected products and products assigned for QA processes. DATA FOR INLINE INTEGRATION: DATA COUNTING HEAD SERIES COMPONENTS • Available counting heads: 10mm – ideal for objects sized 0.7-4mm 25mm – ideal for objects sized 0.5-18mm 60mm – ideal for objects sized 0.5-20mm • One PC • Software including security key FEATURES • PC based HMI • Counting modes: Non-target count • Note: all functions relating to feeding system and bags are disabled • PC-software programing • RS-232 communication (PC-PLC), Windows 7 interface BENEFITS DATA’s combination of rapid accurate counting opens numerous opportunities for manufacturing companies, from controlling production processes in exact count to counting defected objects during quality assurance. Each counting job is stored and can be easily retrieved, enabling the company to conduct counting analysis and improve manufacturing performance. Illustration
  3. 3. DATA’s U-162 kit is uniquely designed for easy integration with bagging machines, offering a complete counting and packaging solution for companies seeking to count and pack their products automatically and accurately. One simple HMI enables full control of initial system setup and working modes, including control of various IO devises. DATA FOR PACKAGING: DATA COUNT U-162 KIT COMPONENTS • One 60 mm counting head • One PC • Software including security key • Double track feeding • One hopper • Electrical cabinet & wiring FEATURES • Counting speed: up to 25,000 objects per minute (counting speed is subject to object size, features and calibration) • PC based HMI • Counting modes: Non-target count (free count), target count • Traceability: Job details (dates, users, actual counts per bag) are stored, can be searched and saved externally BENEFITS • Saving - Reduced overfill levels due to accurate counts in packaging • Economizing - Money saved by not giving away products for free • Short order processing time - Enabling more order processing per shift • Reduced labor costs - Manual labor replaced by automatic machines • Efficiency - One single counting kit can handle a variety of complicated shape objects without the need for mechanical adjustments, while maintaining accurate and fast counting When Speed and Accuracy Count
  4. 4. DATA Detection Technologies Ltd. 14 Hartom ST. (RAD Bldg.) Har Hotzvim- Jerusalem 9777514, Israel Tel: 972-73-2204444 | Fax: 972-73-2204466 | www.data-technologies.com DATA Bulk Counting Technology is ideal for: Medical devices Electronical components Plastics Mouldings Aerospace Automotive Hardware & DIY Now we can certify, the real quantity with this machine, for kitting, receiving & verifying the real count of the material. Thank you for putting all of the efforts necessary to help us with your discovery of this machine, it will bring great accomplishments to our process & efficiency An international firm from the Electro Mechanical industry " "

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DATA’s core technology is based on real-time image processing of multiple objects as they fall. This technology enables fast, accurate and reliable bulk counting and packaging of small items. The system can handle a wide variety of objects, from seeds, pharmaceutical and chemical products to electronics and small mechanical parts.

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