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|| NEW CAR TECH




What’s New in
Automotive Technology?
What technicians can expect from OEMs in the near future
                                                                            By David Halpert, Assistant Editor



A
        lthough exceptional training is   engines (also known as gasoline direct       ing in 10-15 per cent fuel efficiency.”
        the cornerstone for any inde-     injection) has resulted in auto manu-           SIDI injection injects fuel via a
        pendent service centre, one       facturers finding innovative ways to         common rail fuel line directly into the
thing that is constantly changing is OE   cut down on greenhouse gases and less        combustion chamber of each cylinder,
technology from automakers. Know-         energy waste.                                as opposed to conventional multi-
ing what to expect will not only ensure       “They’re squirting [fuel] right into     point fuel injection that happens in
technicians will be prepared for the      the combustion chamber. With an              the intake tract, cylinder port. The
technology when it arrives in their       internal combustion engine, they really      petrol/gasoline is highly pressurised,
shop’s bays, but it will also guarantee   waste a good portion of the thermal          and—in addition to more precise tim-
keeping a repair job that might be lost   energy that’s available in gasoline,” says   ing from the vehicle’s ECU—SIDI
to a dealership service operation.        Dave Vollmer, a technical instructor         can increase a fuel injector from 50-70
                                          for the Canadian Automotive Repair           psi with conventional injection to
Spark Ignition Direct                     and Service (CARS) Council. “You’re          500-750 psi, allowing for drastically
Injection (SIDI)                          looking at 13 per cent of that energy        improved driveability, reduced pump-
In the wake of new environmental          propelling that vehicle. However, the        ing loses, better breathability in the
legislation from the U.S., new model      losses can range from 10 per cent for        engine (volumetric efficiency), and
vehicles released after 2011 will have    friction and 45 per cent for thermal         overall reduced emissions.
to meet new, stringent fuel efficiency    dynamic loses. When you can use a               “I don’t know if it’s going to be
standards before they can be released     smaller displacement engine, you can         [in all cars], but it’s definitely going to
into the market, somewhere around         reduce these friction loses. So engine       take place with certain manufacturers’
45 miles per gallon. The move towards     displacement is reduced by 30 per cent       product lines. General Motors is saying
spark ignition direct injection (SIDI)    and the friction can be accrued, result-     that one in six vehicles they produce
                                                                                       (over 40 per cent for the year 2010)
                                                                                       is going to be equipped with a SIDI
                                                                                       system,” continues Vollmer.
                                                                                          Expect to see these spark ignition
                                                                                       direct injection systems in a wide range
                                                                                       of vehicles, from low-end cars, like
                                                                                       a 2.0-litre four cylinder in a Chevy
                                                                                       Cobalt to a 3.6-litre four cylinder in a
                                                                                       GMC Acadia.

                                                                                       Continuous Variable
                                                                                       Transmission (CVT)
                                                                                       Another popular technology techni-
                                                                                       cians are already seeing in their shops
                                                                                       is the use of Continuous Variable
                                                                                       Transmission (CVT). Such vehicles as
                                                                                       the Ford Focus, Toyota Highlander
                                                                                       and various hybrid/imports vehicles
                                                                                       have made the switch to CVT. These
                                                                                       changes include a different CVT chain
                                                                                       configuration as well as drives that
16 SSGM December 2009                                                                                               www.ssgm.com
|| NEW CAR TECH

                                                                     switch from low to high gear more eas-
                                                                     ily during engine operation.
                                                                         “The whole idea behind it is sort of
            Introducing a New Line                                   along the same lines as trying to meet
            of Premium Engine Oils                                   emissions standards again by having a
                                                                     transmission that can have infinite gear
                                                                     ratios,” continues Vollmer.
                                                                         There are two different designs uti-
                                      Mobil Super 1000               lized for this transmission, a variable
                                      Engineered to exceed
                                                                     diameter (sometimes referred to as
                                      OEM warranty                   a Reeves Drive) or a toroidal drive
                                      requirements.
                                                                     (sometimes referred to as a Roller
                                                                     Drive). By having infinite gear ratios
                                                                     you have an engine that does not
                                                                     have to work as hard to keep within a
                                                                     perfect optimum range. A CVT allows
                                                                     the vehicle’s drive shaft to maintain a
                                                                     constant angular velocity over a range
                                                                     of output velocities, which results in
Engineered in Canada for the latest engine                                                                       New cruise-control systems will use radar to
technology, Mobil Super 1000 exceeds OEM
                                                                     improved fuel economy with the added
                                                                                                                 help make the ride not only smoother, but sup-
(Original Equipment Manufacturer) warranty                           benefit of allowing the engine to run
                                                                                                                 posedly safer by ensuring a safe distance is
for every major gasoline car and light-duty                          at its most efficient RPM over a range
                                                                                                                 maintained between vehicles.
truck manufacturer including turbo-charged                           of speeds.
engines.                                                                 It sounds complicated, but much
                                                                     of the technology is being discussed        Lexus and other similar vehicles,” says
                                                                     in-depth online and a savvy technician      Vollmer. “I think most of this stuff
                                      Mobil Super 2000               can get up-to-speed on the techni-          is going to hit all vehicles from one
                                      Engineered for high
                                                                     cal aspects of this technology pretty       end to the other. They can prevent
                                      mileage vehicles and           quickly.                                    that statistically-proven 40 per cent
                                      longer oil drain
                                      intervals.
                                                                                                                 of accidents that happen while mak-
                                                                     Collision Avoidance                         ing a lane change. If they can cut that
                                                                     Systems                                     down to 35 per cent, that would be a
                                                                     The increased use of camera technol-        huge step.”
                                                                     ogy in today’s vehicles has led to many         One of the more exciting systems
                                                                     breakthroughs when it comes to safety,      to come out of collision avoidance is
                                                                     and it’s likely these systems (dubbed       adaptive cruise control, designed so
                                                                     ‘collision avoidance’ or ‘crash avoid-      a car owner can drive along and have
Engineered in Canada, Mobil Super 2000 is
                                                                     ance’) will become standard as more         a radar-based cruise control system
recommended for high mileage vehicles with
over 120,000 km and provides guaranteed oil                          new model vehicles are released into        that’ll either keep a set distance or
drain protection for 10,000 km or 6 months,                          the market.                                 timed interval from the car driving in
which ever comes first.*                                                 Some of these new features include,     front. As a result, many systems such as
                                                                     but are not limited to, backup cameras,     the electronic throttle, anti-lock brakes
www.MobilOil.ca
                                                                     adaptive cruise control, infrared night     and stability/steering systems will be
                                                                     vision, blind spot object detection, lane   seamlessly integrated for a more effec-
                                                                     departure warning systems, automated        tive cruise control-based ride.
                                                                     parking systems, pre-crash systems, and         OEMs and technicians alike, how-
                                                                     adaptive high beam assist.                  ever, are already seeing problems with
                                                                         What technicians and shop owners        some of these advanced systems on
                                                                     are likely going to see is a trickle-down   the road. For instance, lane detection
*Excludes severe service applications involving: racing and
commercial use; frequent towing or hauling; extremely dusty or
                                                                     effect, where this technology will first    systems don’t work well on gravel and
dirty conditions; or excessive idling. While under warranty change   appear in higher-end cars but after         snow-covered roads. Similarly, right/
oil at the manufacturer’s recommendation.
                                                                     a time will migrate to a larger range       left lane object detection and park
                                                                     of commercial and more moderately-          assist systems are more difficult to
Mobil, Mobil Super, Mobil 1 and the Pegasus design are
trademarks of Exxon Mobil Corporation or one of its subsidiaries.
                                                                     priced vehicles.                            operate in Canadian winters where
Imperial Oil licensee.                                                   “It’s usually the higher-echelon        snow mounds are an issue. It should
                                                                     type vehicles, the upper-end ones that      also be noted that the range or field of
                                                                     see these luxury items first: Cadillac,     these monitoring cameras varies from
18 SSGM December 2009                                                                                                                           www.ssgm.com
|| NEW CAR TECH

                                        one automaker to another.
                                            The greater question from a
                                        safety standpoint is will motor-
                                        ists become more complacent
                                        while driving on the road, opt-
                                        ing for the computer, for exam-
                                        ple, to check blind spots rather
                                        than the driver looking over
                                        their shoulder.
                                            “It’s not going to take
                                        the place of what we’ve been
                                        trained to do,” said Vollmer.
                                        “It’s like ABS and air bags,
                                        all of the sudden people think
                                        they’re invincible, but if we
                                        drive that vehicle beyond its
                                        limits we can still have a roll- Fuel injection systems are about to change radically in
                                        over and we can still die in order to meet new fuel-efficiency standards to be adopted
                                        the vehicle. The idea of all of by the U.S.
                                        these safety components is to
                                        take into consideration what we’ve thermal energy from the heat sink
                                        been taught through drive training and which now becomes the cold side.
                                        experience on the road. These are just When the electrical current is reversed
                                        secondary devices here to assist us.”       the electrons will move to a lower
                                                                                    energy state and will release the heat
                                        Thermo Electric Devices                     to the heat sink, and so that becomes
                                        (TEDs)                                      the hot side.”
                                        While heated and cooled seats, for             As a result of the Peltier circuit, the
                                        example, have been around for several back rest and bottom seat can work
                                        years technicians might be surprised to independently temperature-wise, mak-
                                        find out that many new model vehicles ing it possible to get a cool back-rest
                                        are using the same technology plug-in and a hot bottom seat operating on the
                                        coolers use to keep foods and drinks same seat. Also, since temperature is
                                        cold in summer.                             delivered by electrical current, little to
                                            “Each seat is going to have a heated no A/C lines or plumbing is required
                                        or cooled ventilation module, a blower and only a small amount of power
                                        motor, a temperature sensor, and the (7-10 amps) is needed to keep the unit
                                        thermo-electrical device (TED) itself. operational.
                                        What that consists of is two ceramic           “[With the Peltier circuit] you
                                        wafers and a bismuth-teluride semi- have to maintain a temperature range
                                        conductor that is sandwiched between between 37 degrees centrigrade all the
                                        the plates, so the ceramic wafers act way up to 65 degrees centigrade. It’s a
                                        as a heat sink,” Vollmer added. “The lot smaller, it is cheaper to design, and
                                        Peltier circuit is a series of P-type and it’s more compact. I think the systems
                                        N-type semiconductors and they’re all work fantastic in what they’re expected
                                        connected in series. So all we do now to do. It’s very easy to achieve with
                                        is apply current to that TED on one something so small.”
                                        side and allow it to release that energy       Keep in mind, these technologies
                                        as heat while the other side will absorb represent a partial list of what’s com-
                                        energy and get cold.                        ing out of OE in the near future. In
        CALL TODAY:                         “By reversing the polarity of the fact, CARS-Council is uploading 60
     1-888-224-3834                     current, the hot and cold sides are new courses for the coming 2009-
                                        reversed. It all has to do with elec- 2010 covering these and other new
                                        trons moving from positive to nega- technologies, so be sure to also check
                                        tive. Through that electrical conduc- their website for the upcoming training
  Funded in part by the Government of   tor the electrons will jump to the schedules (www.cars-council.ca).
  Canada's Sector Council Program       higher energy state and will absorb                                             SSGM

20 SSGM December 2009                                                                                             www.ssgm.com

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What's New In Automotive Technology?

  • 1. || NEW CAR TECH What’s New in Automotive Technology? What technicians can expect from OEMs in the near future By David Halpert, Assistant Editor A lthough exceptional training is engines (also known as gasoline direct ing in 10-15 per cent fuel efficiency.” the cornerstone for any inde- injection) has resulted in auto manu- SIDI injection injects fuel via a pendent service centre, one facturers finding innovative ways to common rail fuel line directly into the thing that is constantly changing is OE cut down on greenhouse gases and less combustion chamber of each cylinder, technology from automakers. Know- energy waste. as opposed to conventional multi- ing what to expect will not only ensure “They’re squirting [fuel] right into point fuel injection that happens in technicians will be prepared for the the combustion chamber. With an the intake tract, cylinder port. The technology when it arrives in their internal combustion engine, they really petrol/gasoline is highly pressurised, shop’s bays, but it will also guarantee waste a good portion of the thermal and—in addition to more precise tim- keeping a repair job that might be lost energy that’s available in gasoline,” says ing from the vehicle’s ECU—SIDI to a dealership service operation. Dave Vollmer, a technical instructor can increase a fuel injector from 50-70 for the Canadian Automotive Repair psi with conventional injection to Spark Ignition Direct and Service (CARS) Council. “You’re 500-750 psi, allowing for drastically Injection (SIDI) looking at 13 per cent of that energy improved driveability, reduced pump- In the wake of new environmental propelling that vehicle. However, the ing loses, better breathability in the legislation from the U.S., new model losses can range from 10 per cent for engine (volumetric efficiency), and vehicles released after 2011 will have friction and 45 per cent for thermal overall reduced emissions. to meet new, stringent fuel efficiency dynamic loses. When you can use a “I don’t know if it’s going to be standards before they can be released smaller displacement engine, you can [in all cars], but it’s definitely going to into the market, somewhere around reduce these friction loses. So engine take place with certain manufacturers’ 45 miles per gallon. The move towards displacement is reduced by 30 per cent product lines. General Motors is saying spark ignition direct injection (SIDI) and the friction can be accrued, result- that one in six vehicles they produce (over 40 per cent for the year 2010) is going to be equipped with a SIDI system,” continues Vollmer. Expect to see these spark ignition direct injection systems in a wide range of vehicles, from low-end cars, like a 2.0-litre four cylinder in a Chevy Cobalt to a 3.6-litre four cylinder in a GMC Acadia. Continuous Variable Transmission (CVT) Another popular technology techni- cians are already seeing in their shops is the use of Continuous Variable Transmission (CVT). Such vehicles as the Ford Focus, Toyota Highlander and various hybrid/imports vehicles have made the switch to CVT. These changes include a different CVT chain configuration as well as drives that 16 SSGM December 2009 www.ssgm.com
  • 2. || NEW CAR TECH switch from low to high gear more eas- ily during engine operation. “The whole idea behind it is sort of Introducing a New Line along the same lines as trying to meet of Premium Engine Oils emissions standards again by having a transmission that can have infinite gear ratios,” continues Vollmer. There are two different designs uti- Mobil Super 1000 lized for this transmission, a variable Engineered to exceed diameter (sometimes referred to as OEM warranty a Reeves Drive) or a toroidal drive requirements. (sometimes referred to as a Roller Drive). By having infinite gear ratios you have an engine that does not have to work as hard to keep within a perfect optimum range. A CVT allows the vehicle’s drive shaft to maintain a constant angular velocity over a range of output velocities, which results in Engineered in Canada for the latest engine New cruise-control systems will use radar to technology, Mobil Super 1000 exceeds OEM improved fuel economy with the added help make the ride not only smoother, but sup- (Original Equipment Manufacturer) warranty benefit of allowing the engine to run posedly safer by ensuring a safe distance is for every major gasoline car and light-duty at its most efficient RPM over a range maintained between vehicles. truck manufacturer including turbo-charged of speeds. engines. It sounds complicated, but much of the technology is being discussed Lexus and other similar vehicles,” says in-depth online and a savvy technician Vollmer. “I think most of this stuff Mobil Super 2000 can get up-to-speed on the techni- is going to hit all vehicles from one Engineered for high cal aspects of this technology pretty end to the other. They can prevent mileage vehicles and quickly. that statistically-proven 40 per cent longer oil drain intervals. of accidents that happen while mak- Collision Avoidance ing a lane change. If they can cut that Systems down to 35 per cent, that would be a The increased use of camera technol- huge step.” ogy in today’s vehicles has led to many One of the more exciting systems breakthroughs when it comes to safety, to come out of collision avoidance is and it’s likely these systems (dubbed adaptive cruise control, designed so ‘collision avoidance’ or ‘crash avoid- a car owner can drive along and have Engineered in Canada, Mobil Super 2000 is ance’) will become standard as more a radar-based cruise control system recommended for high mileage vehicles with over 120,000 km and provides guaranteed oil new model vehicles are released into that’ll either keep a set distance or drain protection for 10,000 km or 6 months, the market. timed interval from the car driving in which ever comes first.* Some of these new features include, front. As a result, many systems such as but are not limited to, backup cameras, the electronic throttle, anti-lock brakes www.MobilOil.ca adaptive cruise control, infrared night and stability/steering systems will be vision, blind spot object detection, lane seamlessly integrated for a more effec- departure warning systems, automated tive cruise control-based ride. parking systems, pre-crash systems, and OEMs and technicians alike, how- adaptive high beam assist. ever, are already seeing problems with What technicians and shop owners some of these advanced systems on are likely going to see is a trickle-down the road. For instance, lane detection *Excludes severe service applications involving: racing and commercial use; frequent towing or hauling; extremely dusty or effect, where this technology will first systems don’t work well on gravel and dirty conditions; or excessive idling. While under warranty change appear in higher-end cars but after snow-covered roads. Similarly, right/ oil at the manufacturer’s recommendation. a time will migrate to a larger range left lane object detection and park of commercial and more moderately- assist systems are more difficult to Mobil, Mobil Super, Mobil 1 and the Pegasus design are trademarks of Exxon Mobil Corporation or one of its subsidiaries. priced vehicles. operate in Canadian winters where Imperial Oil licensee. “It’s usually the higher-echelon snow mounds are an issue. It should type vehicles, the upper-end ones that also be noted that the range or field of see these luxury items first: Cadillac, these monitoring cameras varies from 18 SSGM December 2009 www.ssgm.com
  • 3. || NEW CAR TECH one automaker to another. The greater question from a safety standpoint is will motor- ists become more complacent while driving on the road, opt- ing for the computer, for exam- ple, to check blind spots rather than the driver looking over their shoulder. “It’s not going to take the place of what we’ve been trained to do,” said Vollmer. “It’s like ABS and air bags, all of the sudden people think they’re invincible, but if we drive that vehicle beyond its limits we can still have a roll- Fuel injection systems are about to change radically in over and we can still die in order to meet new fuel-efficiency standards to be adopted the vehicle. The idea of all of by the U.S. these safety components is to take into consideration what we’ve thermal energy from the heat sink been taught through drive training and which now becomes the cold side. experience on the road. These are just When the electrical current is reversed secondary devices here to assist us.” the electrons will move to a lower energy state and will release the heat Thermo Electric Devices to the heat sink, and so that becomes (TEDs) the hot side.” While heated and cooled seats, for As a result of the Peltier circuit, the example, have been around for several back rest and bottom seat can work years technicians might be surprised to independently temperature-wise, mak- find out that many new model vehicles ing it possible to get a cool back-rest are using the same technology plug-in and a hot bottom seat operating on the coolers use to keep foods and drinks same seat. Also, since temperature is cold in summer. delivered by electrical current, little to “Each seat is going to have a heated no A/C lines or plumbing is required or cooled ventilation module, a blower and only a small amount of power motor, a temperature sensor, and the (7-10 amps) is needed to keep the unit thermo-electrical device (TED) itself. operational. What that consists of is two ceramic “[With the Peltier circuit] you wafers and a bismuth-teluride semi- have to maintain a temperature range conductor that is sandwiched between between 37 degrees centrigrade all the the plates, so the ceramic wafers act way up to 65 degrees centigrade. It’s a as a heat sink,” Vollmer added. “The lot smaller, it is cheaper to design, and Peltier circuit is a series of P-type and it’s more compact. I think the systems N-type semiconductors and they’re all work fantastic in what they’re expected connected in series. So all we do now to do. It’s very easy to achieve with is apply current to that TED on one something so small.” side and allow it to release that energy Keep in mind, these technologies as heat while the other side will absorb represent a partial list of what’s com- energy and get cold. ing out of OE in the near future. In CALL TODAY: “By reversing the polarity of the fact, CARS-Council is uploading 60 1-888-224-3834 current, the hot and cold sides are new courses for the coming 2009- reversed. It all has to do with elec- 2010 covering these and other new trons moving from positive to nega- technologies, so be sure to also check tive. Through that electrical conduc- their website for the upcoming training Funded in part by the Government of tor the electrons will jump to the schedules (www.cars-council.ca). Canada's Sector Council Program higher energy state and will absorb SSGM 20 SSGM December 2009 www.ssgm.com