SlideShare a Scribd company logo
Bioenergy systems
in agriculture
Gennadiy Golub
Savelii Kukharets
CONCEPTION OF DIVERSIFIED PRODUCTION OF AGRICULTURAL
GOODS AND BIOFUEL IN AGROECOSYSTEMS
GENERAL VIEW OF SUMP-REACTOR FOR BIODISEL PRODUCTION,
PRODUCTIVITY 45 L/H.
ELECTRICITY PRODUCTION FROM VEGETAL AND
ANIMAL FATS
(generator output 25 kW)
TWO-STAGE BIODISEL HEATING SYSTEM ON ENGINE
D-245 (Д-245)
1 – fuel tank, 2 – heat exchanger, 3 – coarse
filter, 4 – booster pump, 5 – fine filter, 6 – fuel
channel of the high- pressure pump, 7 – fuel
injection pipe, 8 – heating chamber, 9 –
engine injectors 10 – engine 11 –
temperature control unit
PMZ-6 AKL (ПМЗ-6 АКЛ) AND KIY-14102 (КИЙ-14102) TRACTORS
EQUIPED WITH TWO-STAGE FUEL HEATING SYSTEM
MODERN TRENDS IN DEVELOPMENT OF MANURE
EXTRACTION AND USAGE TECHNOLOGIES
TECHNICAL SOLUTIONS FOR MODULAR METHANETANK
WITH ROTATING REACTOR
1 – horizontal outer casing, 2 – cylindrical reactor 3 – longitudinal bulkhead,
4, 5 – fermentation chambers, 6, 7 – pipes for cart and removal of organic
matter, 8 – biogas runoff pipe, 9 – unloading camera, 10 – joints 11 – mixing
fingers, 12 – organic matter removing pipe
EXPERIMENTAL MODULAR TYPE BIOGAS EQUIPMENT
WITH ROTATING REACTOR
EXPERIMENTAL MODULAR TYPE BIOGAS EQUIPMENT
WITH ROTATING REACTOR
MODULAR TYPE BIOGAS EQUIPMENT – 71 m3
1 – bioreactor; 2 – tank; 3 – heat exchanger; 4 – inoculator; 5 – bioreactor drive train; 6 – biomass pump; 7 – biomass
pumping pipe; 8 – hot water pipe; 9 – tank refilling water pipe; 10 – biomass loading mechanism; 11 – biogas runoff pipe;
12 – liquid level sensor; 13 – thermo insulation
5598
3620
500
200
G3"
9665
А
А
3300
3500
1500
1300
3400
1450
1 23 45
6
7
8
9
10
11
12
5598
3620
500
200
G3"
9665
А
А
3300
3500
1500
1300
3400
1450
1 23 45
6
7
8
9
10
11
12
А-А
3620
А-А
3620
RATONAL DESIGN PARAMETERS OF ROTATING BIOGAS REACTORS
Reactoreffectivediameter
D,m
ReactorwallthicknessS,m
OutershelldiameterDз,m
EffectivelengthL,m
Reactorweightmр,kg
Fillfactorbybiomasskз
Biomassvolume(maximum)
VB,m3
ReactordrivetrainpowerNКР,
W
1 0,003 1,2 4 200 0,9 3,0 299
2 0,005 2,4 4 424 0,9 11,5 1197
3 0,005 3,6 4 895 0,9 26,5 2661
4 0,005 4,8 6 1979 0,9 71,0 7114
FLOWCHART OF RECEIVING BIOGAS FROM
EQUIPMENT WITH ROTATING REACTOR
Raw material low temperature
preparation
(raw material separation)
Raw material aerobic
preparation (preheating and
exposure)
Raw material anaerobic
preparation (inoculation)
Substrate anaerobic
fermentation (biogas
producing)
Purification and
accumulation of biogas
Fermented biomass
extraction
Using of biogas
(cogeneration)
Organic fertilizers
production
Energy consumption for raw
material pumping and
separation Qнп
Energy consumption for raw
material pumping and
preheating Qаеп
Energy consumption for raw
material preheating and
pumping of inoculating agent
Qанеп
Energy consumption for
substrate pumping, mixing
and heating Qвб
Energy consumption for
biogas purifying and
extraction of fermented
biomass Qзав
Biomassfor
inoculation
Flowchart of technological
stages of receiving biogas
by mean of modular
biogas equipment
HEAT AND ELECTRICITY PRODUCTION FROM
BIOGAS
HEAT PRODUCTION FROM PELLETS
(thermal power 300 kW)
FURNACE RAU-2-600M WORKING ON STRAW ROLLS AND BALES (NSC
“IMESG” NAAS of Ukraine, Kyiv reg., town Glevakha)
BOILER HOUSE CONSISTING OF TWO BOILERS WORKING ON WOOD
(A separated subdivision of NULES of Ukraine “Boyarka college of
ecology and nature resources” Kyiv reg.)
A separated subdivision of NULES of
Ukraine “Boyarka college of ecology and
nature resources” has a 15,6 thousand m2 of
heating area. To heat this area they have to
buy natural gas on 1,1 mln. hryv. Conversion
to wood reduces expenditures by 10 times.
Payback period of the boilers is one heating
season.
BOILER WITH TOP BURNING WORKING ON STRAW
1 – casing; 2 – cavity; 3 – combustion
chamber; 4 – lid; 5 – combustion products
extraction pipe; 6 – air blowing pipe; 7 –
intermediate tank; 8 – guide; 9 - air
distributor; 10 – holes, 11 – doors for fuel;
12 – fuel; 13 – doors for ash; 14 – the
bottom; 15 – air distributor upper part;
16 - air distributor lower part; 17 –
connector; 18 – pipe shaped elements; 19
– water inlet; 20 – water outlet
1 – air blower; 2 – microprocessor control
unit; 3 – temperature probe
Boiler control system
BOILER HOUSE DIAGRAM, EQUIPED WITH KGV 200 (КГВ 200) TOP BURNING
BOILERS WORKING ON STRAW ROLLS
1 – boiler (Рк=200 kW); 2 – straw roll (dт=1,45 m; hт=1,2 m); 3 – crane beam (with
clamp for rolls); 4 – transport for transporting straw rolls to fuel storehouse
FUEL GRANULES AND BRIQUETTES PRODUCTION TECHNOLOGIES
Biomass granulation line ЕСО-
ВІО-100 made by NULES
(Czech Republic - Ukraine)
Briquetting machine
BIOMASSER
Straw pellets production
flowchart
RECEIVING A COMBUSTIBLE GAS
1 – raw material auger drive; 2 – raw material bunker; 3 –
raw material auger; 4 – auxiliary blower; 5 – gas producer;
6 – cyclone scrubber; 7 – cooler-recuperator; 8 – fine
scrubber; 9 – gas power station (3…5 kW); 10 –
accumulating unit; 11- power inverter
THANK YOU !
067 665 35 48
saveliy_76@ukr.net
http://besinags.webnode.com.ua

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UABioConf 2016 - S3/33 - Kukharets (Eng)

  • 2. CONCEPTION OF DIVERSIFIED PRODUCTION OF AGRICULTURAL GOODS AND BIOFUEL IN AGROECOSYSTEMS
  • 3. GENERAL VIEW OF SUMP-REACTOR FOR BIODISEL PRODUCTION, PRODUCTIVITY 45 L/H.
  • 4. ELECTRICITY PRODUCTION FROM VEGETAL AND ANIMAL FATS (generator output 25 kW)
  • 5. TWO-STAGE BIODISEL HEATING SYSTEM ON ENGINE D-245 (Д-245) 1 – fuel tank, 2 – heat exchanger, 3 – coarse filter, 4 – booster pump, 5 – fine filter, 6 – fuel channel of the high- pressure pump, 7 – fuel injection pipe, 8 – heating chamber, 9 – engine injectors 10 – engine 11 – temperature control unit
  • 6. PMZ-6 AKL (ПМЗ-6 АКЛ) AND KIY-14102 (КИЙ-14102) TRACTORS EQUIPED WITH TWO-STAGE FUEL HEATING SYSTEM
  • 7. MODERN TRENDS IN DEVELOPMENT OF MANURE EXTRACTION AND USAGE TECHNOLOGIES
  • 8. TECHNICAL SOLUTIONS FOR MODULAR METHANETANK WITH ROTATING REACTOR 1 – horizontal outer casing, 2 – cylindrical reactor 3 – longitudinal bulkhead, 4, 5 – fermentation chambers, 6, 7 – pipes for cart and removal of organic matter, 8 – biogas runoff pipe, 9 – unloading camera, 10 – joints 11 – mixing fingers, 12 – organic matter removing pipe
  • 9. EXPERIMENTAL MODULAR TYPE BIOGAS EQUIPMENT WITH ROTATING REACTOR
  • 10. EXPERIMENTAL MODULAR TYPE BIOGAS EQUIPMENT WITH ROTATING REACTOR
  • 11. MODULAR TYPE BIOGAS EQUIPMENT – 71 m3 1 – bioreactor; 2 – tank; 3 – heat exchanger; 4 – inoculator; 5 – bioreactor drive train; 6 – biomass pump; 7 – biomass pumping pipe; 8 – hot water pipe; 9 – tank refilling water pipe; 10 – biomass loading mechanism; 11 – biogas runoff pipe; 12 – liquid level sensor; 13 – thermo insulation 5598 3620 500 200 G3" 9665 А А 3300 3500 1500 1300 3400 1450 1 23 45 6 7 8 9 10 11 12 5598 3620 500 200 G3" 9665 А А 3300 3500 1500 1300 3400 1450 1 23 45 6 7 8 9 10 11 12 А-А 3620 А-А 3620
  • 12. RATONAL DESIGN PARAMETERS OF ROTATING BIOGAS REACTORS Reactoreffectivediameter D,m ReactorwallthicknessS,m OutershelldiameterDз,m EffectivelengthL,m Reactorweightmр,kg Fillfactorbybiomasskз Biomassvolume(maximum) VB,m3 ReactordrivetrainpowerNКР, W 1 0,003 1,2 4 200 0,9 3,0 299 2 0,005 2,4 4 424 0,9 11,5 1197 3 0,005 3,6 4 895 0,9 26,5 2661 4 0,005 4,8 6 1979 0,9 71,0 7114
  • 13. FLOWCHART OF RECEIVING BIOGAS FROM EQUIPMENT WITH ROTATING REACTOR Raw material low temperature preparation (raw material separation) Raw material aerobic preparation (preheating and exposure) Raw material anaerobic preparation (inoculation) Substrate anaerobic fermentation (biogas producing) Purification and accumulation of biogas Fermented biomass extraction Using of biogas (cogeneration) Organic fertilizers production Energy consumption for raw material pumping and separation Qнп Energy consumption for raw material pumping and preheating Qаеп Energy consumption for raw material preheating and pumping of inoculating agent Qанеп Energy consumption for substrate pumping, mixing and heating Qвб Energy consumption for biogas purifying and extraction of fermented biomass Qзав Biomassfor inoculation Flowchart of technological stages of receiving biogas by mean of modular biogas equipment
  • 14. HEAT AND ELECTRICITY PRODUCTION FROM BIOGAS
  • 15. HEAT PRODUCTION FROM PELLETS (thermal power 300 kW)
  • 16. FURNACE RAU-2-600M WORKING ON STRAW ROLLS AND BALES (NSC “IMESG” NAAS of Ukraine, Kyiv reg., town Glevakha)
  • 17. BOILER HOUSE CONSISTING OF TWO BOILERS WORKING ON WOOD (A separated subdivision of NULES of Ukraine “Boyarka college of ecology and nature resources” Kyiv reg.) A separated subdivision of NULES of Ukraine “Boyarka college of ecology and nature resources” has a 15,6 thousand m2 of heating area. To heat this area they have to buy natural gas on 1,1 mln. hryv. Conversion to wood reduces expenditures by 10 times. Payback period of the boilers is one heating season.
  • 18. BOILER WITH TOP BURNING WORKING ON STRAW 1 – casing; 2 – cavity; 3 – combustion chamber; 4 – lid; 5 – combustion products extraction pipe; 6 – air blowing pipe; 7 – intermediate tank; 8 – guide; 9 - air distributor; 10 – holes, 11 – doors for fuel; 12 – fuel; 13 – doors for ash; 14 – the bottom; 15 – air distributor upper part; 16 - air distributor lower part; 17 – connector; 18 – pipe shaped elements; 19 – water inlet; 20 – water outlet 1 – air blower; 2 – microprocessor control unit; 3 – temperature probe Boiler control system
  • 19. BOILER HOUSE DIAGRAM, EQUIPED WITH KGV 200 (КГВ 200) TOP BURNING BOILERS WORKING ON STRAW ROLLS 1 – boiler (Рк=200 kW); 2 – straw roll (dт=1,45 m; hт=1,2 m); 3 – crane beam (with clamp for rolls); 4 – transport for transporting straw rolls to fuel storehouse
  • 20. FUEL GRANULES AND BRIQUETTES PRODUCTION TECHNOLOGIES Biomass granulation line ЕСО- ВІО-100 made by NULES (Czech Republic - Ukraine) Briquetting machine BIOMASSER Straw pellets production flowchart
  • 21. RECEIVING A COMBUSTIBLE GAS 1 – raw material auger drive; 2 – raw material bunker; 3 – raw material auger; 4 – auxiliary blower; 5 – gas producer; 6 – cyclone scrubber; 7 – cooler-recuperator; 8 – fine scrubber; 9 – gas power station (3…5 kW); 10 – accumulating unit; 11- power inverter
  • 22. THANK YOU ! 067 665 35 48 saveliy_76@ukr.net http://besinags.webnode.com.ua