1  / 9
Suggested QC Practices for
On-Line Analysis
William Lipps
Analytical & Measuring Instrument Division
Shimadzu Scientific Instruments, Columbia, MD.
2  / 92  / 9
Why Do We Need
Continuous Monitoring? 	
 
Laboratory sampling
is only a “snapshot”
of the sample on a
good day.
3  / 93  / 9
Sampling At “The Pipe” Does Not Sample
Storm or Irrigation Water
4  / 94  / 9
Sources of Pollution May be
Outside “The Pipe”
5  / 95  / 9
Rarely Do We Sample When Rivers
Are Flooding
Just one more bottle
6  / 96  / 9
But There Are No USEPA Approved
Methods For On-Line Analysis!
EPA approved methods include:
•  Sampling
•  Preservation
•  Calibration verification
•  Duplicates
•  Spikes
•  LCS
7  / 97  / 9
Can Get Around
Sampling and Preservation…
Collection
Manual
Sample
Preserve
Store
Analysis
Physical
Treatment
Chemical
Treatment
Measurement
Reporting
Report
Generation
Review/React
…since analysis is immediate.
8  / 98  / 9
No Lab Report is Created,
No Batch QC
Analysis
Physical
Treatment
Chemical
Treatment
Measurement
Reporting
Report
Generation
Review/React
9  / 99  / 9
A Significant Portion of “Normal” is
Eliminated
Analysis
Physical
Treatment
Chemical
Treatment
Measurement
Reporting
Review/React
10  / 910  / 9
But a Method Includes “Batch” QC
Steps That Must Be Done
Including:
l  Calibration and calibration verification
l  Blanks
l  Duplicates
l  Matrix spikes
l  Analysis of control samples
11  / 911  / 9
Calibration of On-Line Analyzers
Can Be Automated
l  Methods should ensure that analyzers automatically recalibrate.
l  Should use multiple points if necessary
l  Or, operators should periodically recalibrate.
12  / 912  / 9
Calibration Verification Should Be
Automated
l  Methods should ensure that analyzers automatically verify the
calibration in a fixed interval.
l  Failed CCV should repeat calibration or flag
13  / 913  / 9
Analyzer Should Run “Blanks” If
Target Analyte Varies
Process control blanks
Ambient water blanks
14  / 914  / 9
The Concept of “Duplicates” Does Not Apply…
•  The on-line method should require a way to
collect repeatability data
•  Stick the sampling straw in a beaker
…however, precision should be evaluated
15  / 915  / 9
The Concept of “Spikes” Does Not Apply…
•  The on-line method should require a way to
determine recovery in the matrix
•  Recovery determined on commissioning
…however, recovery should be evaluated
16  / 916  / 9
The Concept of “LCS” Does Not Apply…
•  The on-line method should periodically evaluate
an LCS
•  LCS defined as comparison to approved method
…however, precision and recovery should be
evaluated
17  / 917  / 9
Example of TN (On-Line)
Compared to TKN (Approved)
0
10
20
30
40
50
11/19/04 11/29/04 12/9/04 12/19/04 12/29/04 1/8/05
AverageTotalNitrogen
(mg/L/day)
Date
TKN vs TN TKN
TN
18  / 918  / 9
Example of TKP (Approved)
Compared to TP (Online)
TPK vs TP
0
1
2
3
4
5
6
7
11/19/04 11/29/04 12/9/04 12/19/04 12/29/04 1/8/05
Date
AverageTotal
Phosphorus(mg/L/day)
TP Manual
TP
19  / 919  / 9
On-Line Monitoring Allows You To
See “Upsets”
0
1
2
3
4
5
6
7
10/4/2004 10/24/2004 11/13/2004 12/3/2004 12/23/2004
RelativeTP(mg/L)
Date
Biweekly Monitor
Hourly Monitor
0
1
2
3
4
5
6
8:32 19:32 6:32 19:32 6:32 18:32 16:32 14:32
Time (Hrs)
RelativeTP(mg/L)
Laboratory
On-line
20  / 920  / 9
Any New “Method” For Continuous
On-Line Monitoring Should:
l  Obtain equivalent results to approved laboratory methods
l  Be “rugged”
l  Use few reagents
l  Have a sufficient range
l  Sample/”handle” a complex matrix
l  Calibrate with multiple points
l  Require periodic check samples compared to lab
21  / 921  / 9
On-Line Analyzer Must Be Rugged
Enough For Field / Plant Use
22  / 922  / 9
The On-Line Analyzer Should Be Capable of
Sampling Multiple Streams
Multi-Stream Sample Switching Unit
23  / 923  / 9
The On-Line Analyzer Should Be Capable of
Handling TSS, If Needed
Multiple Stream TSS Unit
24  / 924  / 9
Benefits of On-Line Monitoring
Achieve Maximum Efficiency
• Faster response
• Better treatment
• Cost reduction
Reduce
• Labor
• Time
• Money
Flexibility of Sampling
• Hourly
• Daily
• Weekly
• Monthly
Automatic
• Sampling
• Pretreatment
• Digestion
• Analysis
• Report
25  / 925  / 9
On-Line Analyzer Methods Are Needed If
Data Is Reported For Compliance
l  Some QC in existing methods does not apply.
l  New methods can be written that still provide sufficient QC.
l  On-line results should be compared to lab results.
26  / 9
Thank you for viewing this presentation. Should you have any
questions or require additional information about our research,
products or services, please visit our support page:
www.ssi.shimadzu.com/support/ or email wclipps@shimadzu.com.
@shimadzussiFollow us on Twitter
Need More Info?

Suggested QC Practices for On-Line Analysis

  • 1.
    1  / 9 SuggestedQC Practices for On-Line Analysis William Lipps Analytical & Measuring Instrument Division Shimadzu Scientific Instruments, Columbia, MD.
  • 2.
    2  / 92 / 9 Why Do We Need Continuous Monitoring? Laboratory sampling is only a “snapshot” of the sample on a good day.
  • 3.
    3  / 93 / 9 Sampling At “The Pipe” Does Not Sample Storm or Irrigation Water
  • 4.
    4  / 94 / 9 Sources of Pollution May be Outside “The Pipe”
  • 5.
    5  / 95 / 9 Rarely Do We Sample When Rivers Are Flooding Just one more bottle
  • 6.
    6  / 96 / 9 But There Are No USEPA Approved Methods For On-Line Analysis! EPA approved methods include: •  Sampling •  Preservation •  Calibration verification •  Duplicates •  Spikes •  LCS
  • 7.
    7  / 97 / 9 Can Get Around Sampling and Preservation… Collection Manual Sample Preserve Store Analysis Physical Treatment Chemical Treatment Measurement Reporting Report Generation Review/React …since analysis is immediate.
  • 8.
    8  / 98 / 9 No Lab Report is Created, No Batch QC Analysis Physical Treatment Chemical Treatment Measurement Reporting Report Generation Review/React
  • 9.
    9  / 99 / 9 A Significant Portion of “Normal” is Eliminated Analysis Physical Treatment Chemical Treatment Measurement Reporting Review/React
  • 10.
    10  / 910 / 9 But a Method Includes “Batch” QC Steps That Must Be Done Including: l  Calibration and calibration verification l  Blanks l  Duplicates l  Matrix spikes l  Analysis of control samples
  • 11.
    11  / 911 / 9 Calibration of On-Line Analyzers Can Be Automated l  Methods should ensure that analyzers automatically recalibrate. l  Should use multiple points if necessary l  Or, operators should periodically recalibrate.
  • 12.
    12  / 912 / 9 Calibration Verification Should Be Automated l  Methods should ensure that analyzers automatically verify the calibration in a fixed interval. l  Failed CCV should repeat calibration or flag
  • 13.
    13  / 913 / 9 Analyzer Should Run “Blanks” If Target Analyte Varies Process control blanks Ambient water blanks
  • 14.
    14  / 914 / 9 The Concept of “Duplicates” Does Not Apply… •  The on-line method should require a way to collect repeatability data •  Stick the sampling straw in a beaker …however, precision should be evaluated
  • 15.
    15  / 915 / 9 The Concept of “Spikes” Does Not Apply… •  The on-line method should require a way to determine recovery in the matrix •  Recovery determined on commissioning …however, recovery should be evaluated
  • 16.
    16  / 916 / 9 The Concept of “LCS” Does Not Apply… •  The on-line method should periodically evaluate an LCS •  LCS defined as comparison to approved method …however, precision and recovery should be evaluated
  • 17.
    17  / 917 / 9 Example of TN (On-Line) Compared to TKN (Approved) 0 10 20 30 40 50 11/19/04 11/29/04 12/9/04 12/19/04 12/29/04 1/8/05 AverageTotalNitrogen (mg/L/day) Date TKN vs TN TKN TN
  • 18.
    18  / 918 / 9 Example of TKP (Approved) Compared to TP (Online) TPK vs TP 0 1 2 3 4 5 6 7 11/19/04 11/29/04 12/9/04 12/19/04 12/29/04 1/8/05 Date AverageTotal Phosphorus(mg/L/day) TP Manual TP
  • 19.
    19  / 919 / 9 On-Line Monitoring Allows You To See “Upsets” 0 1 2 3 4 5 6 7 10/4/2004 10/24/2004 11/13/2004 12/3/2004 12/23/2004 RelativeTP(mg/L) Date Biweekly Monitor Hourly Monitor 0 1 2 3 4 5 6 8:32 19:32 6:32 19:32 6:32 18:32 16:32 14:32 Time (Hrs) RelativeTP(mg/L) Laboratory On-line
  • 20.
    20  / 920 / 9 Any New “Method” For Continuous On-Line Monitoring Should: l  Obtain equivalent results to approved laboratory methods l  Be “rugged” l  Use few reagents l  Have a sufficient range l  Sample/”handle” a complex matrix l  Calibrate with multiple points l  Require periodic check samples compared to lab
  • 21.
    21  / 921 / 9 On-Line Analyzer Must Be Rugged Enough For Field / Plant Use
  • 22.
    22  / 922 / 9 The On-Line Analyzer Should Be Capable of Sampling Multiple Streams Multi-Stream Sample Switching Unit
  • 23.
    23  / 923 / 9 The On-Line Analyzer Should Be Capable of Handling TSS, If Needed Multiple Stream TSS Unit
  • 24.
    24  / 924 / 9 Benefits of On-Line Monitoring Achieve Maximum Efficiency • Faster response • Better treatment • Cost reduction Reduce • Labor • Time • Money Flexibility of Sampling • Hourly • Daily • Weekly • Monthly Automatic • Sampling • Pretreatment • Digestion • Analysis • Report
  • 25.
    25  / 925 / 9 On-Line Analyzer Methods Are Needed If Data Is Reported For Compliance l  Some QC in existing methods does not apply. l  New methods can be written that still provide sufficient QC. l  On-line results should be compared to lab results.
  • 26.
    26  / 9 Thankyou for viewing this presentation. Should you have any questions or require additional information about our research, products or services, please visit our support page: www.ssi.shimadzu.com/support/ or email wclipps@shimadzu.com. @shimadzussiFollow us on Twitter Need More Info?