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The Company for
Surveying Technology
Welcome to the Tunnel
Guidance Systems
Presented by
Rita Lindemann
System Engineer VMT
Welcome to the Tunnel
Guidance Systems
Presented by
Rita Lindemann
System Engineer VMT
Tunnel Guidance Systems
Breakthrough
Tunnel Guidance Systems
Typical Segmentally Lined Tunnel
Tunnel Guidance Systems
EPB Shield
1. Cutting wheel
2. Drive Unit
3. Push cylinder
4. Air lock
5. Screw conveyor
6. Erector
7. Screw conveyor gate
8. Segment handler
9. Segment crane
10. Conveyor
Tunnel Guidance Systems
Mixshield
1. Cutting wheel 9. Erector
2. Air bubble 10. Segment conveyor
3. Bentonite suspension 11. Slurry pump
4. Drive unit 12. Segment crane
5.Stone crusher 13. Main Electrical panel
6 Push cylinder 14. Cable reeling drum
7. Air lock 15. Discharge line
8. Steer cylinder / 16. Feed line
tail shield
Tunnel Guidance Systems
Hard Rock TBM
1. Rock cutter head
2. Drive Unit
3. Push cylinder
4. Erector
5. Conveyor I
6. Segment handler
7. Electrical switch gear
8. Conveyor II
Tunnel Guidance Systems
Laser Window Through TBM Backup
LASER
ALTU TARGET LASER WINDOW
Tunnel Guidance Systems
Laser Beam
Tunnel Guidance Systems
SLS-T Hardware Components-Overview
Laser Station ALTU Laser Target Yellow Box
Central Box
Cable Drum Industrial PC
Tunnel Guidance Systems
Laser Theodolite
Servo Motor controlled
Leica TCA 1203 with ATR
Built in GUS74 Laser
Angle and Distance measurement to Active
Target and Backsight prisms
Tunnel Guidance Systems
Fully Motorized Laser Theodolite
Tunnel Guidance Systems
Microprocessor controlled interface box for
data conversion to RS232- Format
Power supply and electrical isolation for the
Laser Theodolite
Yellow Box
Tunnel Guidance Systems
Active Laser Target ALTU
Measurement of precise centre of the laser spot position in X and Y and the horizontal angle of
incidence of the laser beam at the target screen
Pitch and Roll measured by dual axis inclinometer
Tunnel Guidance Systems
ELS Target in large TBM
ALTU Target Position
Tunnel Guidance Systems
Shuttered prism
Tunnel Guidance Systems
TBM launch at the Adlertunnel, Switzerland
Tunnel Guidance Systems
Functions of SLS-T:
Real time numerical and graphical presentation
of the machine position
Control and correction of the deviations of
the TBM relative to the DTA
Automatic Direction check
Automatic Laser moving
Saving of all drive related values in system
database
Tunnel Guidance Systems
User Friendly
Password protected
Speedy worldwide service by integrated modem and remote control
Operating System:
Windows 98, Windows 2000, Windows XP
Remote display in site office
System Software
Tunnel Guidance Systems
Machine Position Displayrelated to the DTA
TBM-Position
graphical
TBM-Position,
numerical
Project Tunnel Axis
ELS Values
Date & Time
Dialog Box
Function Keys
Tendency DTA /CC
Tunnelcircles
Tunnel Guidance Systems
Machine Position Display related to the Correction Curve
TBM-Position
graphical
TBM-Position,
numerical
Correction Curve
Tendency CC
Tunnel Guidance Systems
Machine History Display
Tunnel Guidance Systems
Machine Diagram Display
Tunnel Guidance Systems
Ring Position Display
Advance Number
Key Segment
Minimum Taper
Ring Number
Ring Type
Increase Advance NumberDecrease Advance Number
Tunnel Guidance Systems
Full Advance Report Record or Printout
Tunnel Guidance Systems
SLS-T core
Software Module Structure
TBM-Position
DTA editor
Ring Sequence
Documentation
TBM Tendencies
Ring-Position
TBM-History Ring-History
Bearing Control
Laser Change
Tunnel Guidance Systems
Ring Erection
Tunnel Guidance Systems
Breakthrough
Tunnel Guidance Systems
Breakthrough
Tunnel Guidance Systems
Laser Projected Through Congested Work Area
Laser Beam
Tunnel Guidance Systems
Finished Tunnel
DTA
Tunnelling Machine
Correction Curve
Azimuth of TBM
Ring Build Sequence
for Correction Curve
Correction Curve
Tunnel Guidance Systems
Correction Curve
Tunnel Guidance Systems
Overall Ring Design
Tunnel Guidance Systems
LOCATION OF RING CENTRE FOR RING
SEQUENCE INDICATED ON LEFT
(LEFT HAND SIDE HORIZONTALLY)(RIGHT HAND SIDE HORIZONTALLY)
VERTICAL OFFSET
HORIZONTAL OFFSET
-400-500 -300 -100-200 0 +200+100 +300 +500+400
E
B F
C B B A A H H G
KEY
G FF E
C B B A A H H G
KEY
G FF EE D
C B B A A H H G
KEY
G FF EE D
C B B A A H H G
KEY
G FF EE D C
C B B A A H H G
KEY
G FF EE D C
B A A H H G
KEY
G FF EE D C C B
B A A H H G
KEY
G FF EE D C C B
A H H G
KEY
G FF EE D C C BB A
F
H
E D C C BB AA H H GG
KEY
F F E
F EE D C C B AA H H GG
KEY
F
F EE D C C BB AA H H GG
KEY
A H H G
KEY
G FF EE D C C BB A
H G
KEY
G FF EE D C C BB AA H
H G
KEY
G F EE D C C BB AA H
D
D
D
D
D
D
D
D
D
D
D
E D CD
C
CD
D
DEVELOPED VIEW ON INTRADOS OF LINING INDICATING
THE 14 KEY POSITIONS
SCALE 1:100
DIRECTION OF DRIVE
CROWN
LEFTHANDAXIS
INVERT
INVERT
F
RIGHTHANDAXIS
Location of Ring Centreline
Tunnel Guidance Systems
Segment Positioning in Relation to Main Ram Pads
Tunnel Guidance Systems
Joint Alignment
Tunnel Guidance Systems
L1
L3
L5
L7
L27
L25
L23
L21
R27
R23
R25
R1
R21
R3
R5
R7
All Permitted Ring Rotation Options
Tunnel Guidance Systems
Initial Values 1 – Data Entry Page
Tunnel Guidance Systems
Ram Extension Measurements
Automatic transfer from the PLC to the VMT PC
Adjustment relaited to nominal Position 3, 6, 9, and 12 o‘clock
Tunnel Guidance Systems
Trailing shield parameter
40mm
Measured Tailskin Clearance = 50mm
Segment
Sealing Protection
25mm
Machine Body
Tailskin
25mm
Tunnel Guidance Systems
Main Ring Sequencing Display
Calculation
button
Theoretical gap
Off set of the ring
Related to DTA
Result for the
Next five
advance
Next ring
Dierection of
ring
Tunnel Guidance Systems
Pull down menue to select other rings
Select next rings
Tunnel Guidance Systems
Typical Segmentally Lined Tunnel
Tunnel Guidance Systems
Ring Sequencing Calculation Results
Tunnel Guidance Systems
Statistic
Direction of ring
Tunnel Guidance Systems
Ring Centre Offset Diagram
Tunnel Guidance Systems
Feasible radius
Tunnel Guidance Systems
Candidates
Tunnel Guidance Systems
Segments touching the trailing shield
40mm
Measured Tailskin Clearance = 33mm
Segment
Sealing Protection
25mm
Machine Body
Tailskin
8mm
Tunnel Guidance Systems
EPB Shield
1. Cutting wheel
2. Drive Unit
3. Push cylinder
4. Air lock
5. Screw conveyor
6. Erector
7. Screw conveyor gate
8. Segment handler
9. Segment crane
10. Conveyor
Tunnel Guidance Systems
Result for negativ tailskin clearance
Negativ gap
Theoretical
values
Tunnel Guidance Systems
Ring Types - Parameters
Tunnel Guidance Systems
Next Rings Sequence Options
Tunnel Guidance Systems
Next Rings Sequence Options
Tunnel Guidance Systems
Exceptional Next Rings Sequence Options
Tunnel Guidance Systems
Ring Succession Diagram
Tunnel Guidance Systems
Mixshield
1. Cutting wheel 9. Erector
2. Air bubble 10. Segment conveyor
3. Bentonite suspension 11. Slurry pump
4. Drive unit 12. Segment crane
5.Stone crusher 13. Main Electrical panel
6 Push cylinder 14. Cable reeling drum
7. Air lock 15. Discharge line
8. Steer cylinder / 16. Feed line
tail shield
Tunnel Guidance Systems
Administrate Fixed Rings
Tunnel Guidance Systems
BIRDS MOUTHING
STEPPING
LIPPING
Common Ring Build Problems
Tunnel Guidance Systems
Damaged Segments
Damage to tunnel lining
to be avoided
Tunnel Guidance Systems
Angle of Joint Plane from
Perpendicular, measured
at Face of Joint ±0.03°
Angle of Joint Plane from perpendicular,
measured at Face of Joint ±0.03°
Thickness -0.0” (-0.0 mm)
+0.118” (3.0 mm)
Inside Diagonal Chords
on a given segment
±0.06” (1.5 mm)
Variations of Joint surface
from plane ± 0.03” (± 0.75mm)
Width –
Circumferential Face
to Circumferential Face
± 0.04” (± 1.0 mm)
Max each face ± 0.02”
(± 0.5 mm)
Segmental Dimensional Tolerance
Tunnel Guidance Systems
Circumferential Length
Radial face to Radial face
± 0.06” (1.5mm)
Max each face
± 0.03” (0.75mm)
Internal Radius of Ring
± 0.06” (1.5mm)
Theoretical Centre of
Circular Tunnel Lining
Segment Tolerance
Tunnel Guidance Systems
Benefits Of Correct Ring Placement
Ring sequencing ensures correct ring type supplied to the face
Order of segments is correct for build
Ring Build is better
Ring Build is quicker
Machine steering off the ring is easier
Installation of temporary tracks on ring is better
Muck and Material trains travel faster on better aligned tracks
Project advances quicker
Thank you for your attention !

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