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PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE
SOLUTIONS
LEAK DETECTION +
AUTOMATION TECHNOLOGY
Worlds fastest single head leak tester
>17,000 test/hr on one head
Since 1993
See our videos on YouTube channel : Profile1963
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
Leak testers for
containers
10ml - 1000L
+
Technical Parts
See video on YouTube channel : Profile1963
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
BOTTLE PACKAGING
SOLUTIONS
Profile solutions has supplied a fully
automatic bottle palletiser in early 2010
capable of speeds of up to 3000-6000 bottles
per hour.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
• 0-6L range or 0-10L range
• >9500 tests per hour on one head
with SIMPLE stop/start conveyor
• Up to >17000 per hour with
VACUUM control options*
• Finds very small holes
• Worlds fastest single head leak
tester.
*special new version of 6LD, current > 14,500/hr. Some will become standard,
others will be optional, as not needed for most people unless making small
containers at very high speed.
6LD - PREMIUM SINGLE
HEAD TESTER
Does the job of many
machines 2-3 times the
cost on small bottles
See video on YouTube
channel : Profile1963
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
Front Control Panel for 4LD,
6LD, 30LD, Multi Head
• Easy to use
• Hot keys for prime
functions
• Comprehensive menu for
options and parameters
• Program updates can be
emailed & easily installed
• Serial COM’s capability for
report option , optional
Ethernet
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
4LD – MEDIUM SPEED
• Up to 4,500+ bottles
per hour on one head
with simple stop/start
conveyor
• Same accuracy as 6LD
• Finds very small holes
• As fast as some of our
competitors high speed
models
• Great value for money
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
2LD – ENTRY LEVEL
• Up to 3600+ bottles per
hour on one head with
simple stop/start conveyor
• Same accuracy as 6LD
• Finds very small holes
• Our slowest, but still so
much faster than dozens of
others
• Great value for money
• The one you can afford to
have on every blow
moulder
New Bigger
screen with multi-
multi language
options
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
4&6LD – Uniloy retrofit, layflat trimmer
• Retrofit Leak testers for Uniloy
and any brand of reciprocating
screw blow moulder with
layflat trimmers
• Better than the ones that
came with the blow moudlers
that only find 0.5mm or 20
thou in.
• These blow moudlers offer
little time before testing but
we find holes 8-11 thou in.
• Single, double, triple and
even quad solutions. A
single 6LD card with
expansion can control 7
heads.
Display
can be
mounted
remotely
too.
•Supply box
only, leave
existing
cylinders or
with new
blow off’s
and
cylinders
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
30LD + LARGE DRUM TESTER
• For 2 - 30 litre bottles
• Finds small holes
• Manual or with conveyors
• Same accuracy as 6LD
• High level testing of large
drums
• Faster closed loop charge to
pressure system.
• Drum testers available as
manual or fully automatic
• NEW super fast solutions
for steel drums, fill and test
in < 12 seconds for 0.2 mm
• Drums, steel
and plastic to
220L
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
LARGE DRUM TESTER
NEW super fast solutions for steel drums, fill
and test in < 12 seconds and still find for
0.2 mm holes.
 - Fully Automatic 250L tester with
orientation, rim punching and optional
weighing.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
IBC TESTER – 1000 Litre
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
30 LD + LDT ROUND DRUM
ORIENTATION
NOW WITH
EJECT UNDER
THE HEAD
FOR 30LD
Plus now multi head
machines with orientation
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
30 LD + With Height Measuring & Top Load,
Weighing , hole melting and Bung Insertion
•PC connection for results of each test
•Proportional Pressure Regulator.
•Transducer for height to +/- 0.2 mm
Weighing.Automatic Hole melting &
bung insertion (new 2015 model).
Automatic bung
insertion
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
6LD & 30LD MULTI HEAD
• Best for larger
bottles 1-30 litres
• Up to 7 heads
Does the job of
many machines
2-3 times the cost
When the slot is full the
wheel indexes, after a
number of indexes the
bottles reach the multi head
test station.
Wheel driven by German servo drive
through a high end precision
German gearbox for precision
location. The wheel can vary from
800 mm to around 2.1 metres. But
indexing is slower on big wheels
Example – 22,000+ bottles
per hour x 240 ml tested
by 7 heads on a 1200 mm
disc, or 5 head x 1L at>
11,000 per hour.
x
x
Bad bottle ejected at
downstream eject station.
The whole machine is over
the clients conveyor, from
one side
The wheel only moves
when full, fully
controlled smooth
motion.
• Replaces rotary
testers at far
lesser cost
Wheel Spacer
6LD level test heads
TRAVELLING HEAD
– MULTI SECTION
• Incredibly fast
• Replaces rotary testers at far lesser cost
• Up to 5 heads each on there own servo
linear unit, for highest speed.
• On one head we can test up to 9500+ small
bottle per head.
• Two heads to 18000+/hr
• Three heads to 27000+/hr
• Four heads to 36000/hr
• Five head to 45000/hr
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
Super speed rotary
testers coming late
2015/16
Travelling head
Scroll type
• With feed scrolls
• With vacuum conveyors
• Made to suit what you need
• At K2004, a 3 head on a 240 ml ran at
19,300/hr and 8 head would be >
46,000/hr.
• Optimised screws for small bottles
would allow to >52,000 hr
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
Super speed rotary
testers coming late
2015/16
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
FEATURE
• Modular conveyors
• We can make the
infeed and outfeed of
your leak tester
conveyor to any size
you want.
• Or years later if you
want to change it our
design allows an
easy change over
SIDE TRANSFER for superior
testing
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS ON 6ld+1, MULTI, Traveling
• Vacuum control for unstable bottles and more speed
• Close up the gaps between bottles
• Tests up to 20%-300% faster depending on the
bottle.
• Available in several formats to suit your application.
• Gets the best test rates out of our high level head
technology.
• See videos on YouTube channel : Profile1963
TECHNICAL PART TESTER
• For blow moulded parts
• Injection moulded parts
• Pressure decay.
• Differential
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
NEW RELEASE
• Bench top technical part tester range with NEW LEAK3 control.
• With comprehensive, easy to use programmable Jig control, which
allows the tester to control many cylinders on a jig which have to work
sequentially, no PLC needed!
• More value than available from the current market leaders in this field
• Pressure decay 12 bit and 24 bit resolution.
• Differential with 24 bit high resolution board.
• New expanded PLC to do all the control of jigs inside the unit.
2015/16
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS
• Angle neck
testers for
those toilet
cleaner
bottles.
• With Inclusion checking
deep into the neck.
• Up to 2000/hr on a single
when vacuum used, most
other suppliers require 3+
heads for these speeds
• Multi-heads available
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS
• Hot stamp for
batch coding
• Weighing
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS
• Compact box
Diverter for
4LD and 6LD
• Can handle the
output of the
6LD.
Handling – Side Transfer
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
Handling
• Upstream
gates to control
back pressure
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
• Downstream Jam systems to stop
product backing into leak tester from
labelers and baggers
• Overflow gate
systems
Customisation
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
• 75% of our testers have
some level of customisation
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS
• Extra up and
down stream
conveyors
• 90 degree infeed with
hand wheel height
adjustment of conveyor
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS – ProfileFlex Conveyors
Modular Conveyor System
A special conveyor
or a complete bottle
conveyor line.
www.profileflex.com
under construction. This
system is sold in over 20
countries in Europe and
Asia, now in North
America
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS – ProfileFlex Conveyors
Modular Conveyor System
•A special conveyor or a complete bottle conveyor line. 100% compatible with 6 sizes of
another brand of flexible conveyors and less expensive. Soon www.profileflex.com
•Accumulation
•Elevation
•Gripping
•Conveying
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS – Bottle Lifter
• Lifts bottles from
low to high level.
• Controlled from
the tester.
• Lift motion
cushioned by
shock absorbers
for rapid motion.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
OPTIONS
• Collation tables
• Box packing via 3
axis robot, for one
or many machines.
• Bottle Weighing
• Bottle Palletising.
• With Kuka 6 axis robots , palletise
by row(s) or full layer, with pallet
dispensong, layer pads and even
top board + area automation.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION
TECHNOLOGY
OPTIONS
Bottle Palletising.
Palletising the output
of 4 x Nissei ASB 50
machines
simultaneously with
different neck sizes
with a Sepro Robot
with 10m stroke.
The 6LD was used to
control a 2 axis
servo takeout on
each of the Nissei
ASB 50 ISBM
machines + leak test.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION
TECHNOLOGY
OPTIONS
Nissei takeout.
A 6LD leak tester controller is
controlling a 2 axis take-out on a
Nissei ASB 50 PET machine with
leak testing. What about your
AOKI?
This uses the 6LD simple
background PLC, and had recipe
control too.
We can build take-outs for EBM’s
and other machines too.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
WE BUILD SPECIALS ON
REQUEST
• For example this one.
• Powered outfeed
conveyors for driving
lightweight bottles into
labelers
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
SPECIAL
• TWIN HEAD NECKS FOR DRUMS WITH
VARIABLE CENTRES AND VARIABLE NECK
ANGLES
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
SPECIAL
• TEST FOR SOAP DISPENSER WITH CAP PUSH AND HOLD WITH
VACUUM
• AS IT WAS BUILT ON A STANDARD 4LD FRAME IT CAN BE
CONVERTED INTO A STANDARD BY ADDING A CONVEYOR.
EXTENDING THE LIFE CYCLE OF THE UNIT
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
SPECIAL
• 15 -25 Litre Cube
Inverter
• Inverts Cube style
containers made on
bottom blow
machines for testing
and/or labeling
Recycling
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
• Upgrading
ourr older
testers and
many brands.
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
GALLERY
• Pictures of interesting
applications following
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
K2010 below + ALSO K95,2004, 2007
NPE 2012 + 2003 & 2006
Plastimagen 2004,8 &10
K2004
Profile Solutions at Exhibitions –
K, NPE, Chinaplas, Plastimagen
PROFILE SOLUTIONS
LEAK DETECTION +
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
See video
on YouTube
channel :
Profile1963
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE SOLUTIONS
LEAK DETECTION + AUTOMATION TECHNOLOGY
PROFILE
SOLUTIONS
LEAK DETECTION +
AUTOMATION TECHNOLOGY
See our videos on YouTube channel : Profile1963

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PROFILE SOLUTIONS Leak testing overview - Last Update October 2016

  • 1. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY Worlds fastest single head leak tester >17,000 test/hr on one head Since 1993 See our videos on YouTube channel : Profile1963
  • 2. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY Leak testers for containers 10ml - 1000L + Technical Parts See video on YouTube channel : Profile1963
  • 3. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY BOTTLE PACKAGING SOLUTIONS Profile solutions has supplied a fully automatic bottle palletiser in early 2010 capable of speeds of up to 3000-6000 bottles per hour.
  • 4. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY • 0-6L range or 0-10L range • >9500 tests per hour on one head with SIMPLE stop/start conveyor • Up to >17000 per hour with VACUUM control options* • Finds very small holes • Worlds fastest single head leak tester. *special new version of 6LD, current > 14,500/hr. Some will become standard, others will be optional, as not needed for most people unless making small containers at very high speed. 6LD - PREMIUM SINGLE HEAD TESTER Does the job of many machines 2-3 times the cost on small bottles See video on YouTube channel : Profile1963
  • 5. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY Front Control Panel for 4LD, 6LD, 30LD, Multi Head • Easy to use • Hot keys for prime functions • Comprehensive menu for options and parameters • Program updates can be emailed & easily installed • Serial COM’s capability for report option , optional Ethernet
  • 6. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 4LD – MEDIUM SPEED • Up to 4,500+ bottles per hour on one head with simple stop/start conveyor • Same accuracy as 6LD • Finds very small holes • As fast as some of our competitors high speed models • Great value for money
  • 7. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 2LD – ENTRY LEVEL • Up to 3600+ bottles per hour on one head with simple stop/start conveyor • Same accuracy as 6LD • Finds very small holes • Our slowest, but still so much faster than dozens of others • Great value for money • The one you can afford to have on every blow moulder New Bigger screen with multi- multi language options
  • 8. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 4&6LD – Uniloy retrofit, layflat trimmer • Retrofit Leak testers for Uniloy and any brand of reciprocating screw blow moulder with layflat trimmers • Better than the ones that came with the blow moudlers that only find 0.5mm or 20 thou in. • These blow moudlers offer little time before testing but we find holes 8-11 thou in. • Single, double, triple and even quad solutions. A single 6LD card with expansion can control 7 heads. Display can be mounted remotely too. •Supply box only, leave existing cylinders or with new blow off’s and cylinders
  • 9. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 30LD + LARGE DRUM TESTER • For 2 - 30 litre bottles • Finds small holes • Manual or with conveyors • Same accuracy as 6LD • High level testing of large drums • Faster closed loop charge to pressure system. • Drum testers available as manual or fully automatic • NEW super fast solutions for steel drums, fill and test in < 12 seconds for 0.2 mm • Drums, steel and plastic to 220L
  • 10. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY LARGE DRUM TESTER NEW super fast solutions for steel drums, fill and test in < 12 seconds and still find for 0.2 mm holes.  - Fully Automatic 250L tester with orientation, rim punching and optional weighing.
  • 11. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY IBC TESTER – 1000 Litre
  • 12. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 30 LD + LDT ROUND DRUM ORIENTATION NOW WITH EJECT UNDER THE HEAD FOR 30LD Plus now multi head machines with orientation
  • 13. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 30 LD + With Height Measuring & Top Load, Weighing , hole melting and Bung Insertion •PC connection for results of each test •Proportional Pressure Regulator. •Transducer for height to +/- 0.2 mm Weighing.Automatic Hole melting & bung insertion (new 2015 model). Automatic bung insertion
  • 14. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY 6LD & 30LD MULTI HEAD • Best for larger bottles 1-30 litres • Up to 7 heads Does the job of many machines 2-3 times the cost
  • 15. When the slot is full the wheel indexes, after a number of indexes the bottles reach the multi head test station. Wheel driven by German servo drive through a high end precision German gearbox for precision location. The wheel can vary from 800 mm to around 2.1 metres. But indexing is slower on big wheels Example – 22,000+ bottles per hour x 240 ml tested by 7 heads on a 1200 mm disc, or 5 head x 1L at> 11,000 per hour. x x Bad bottle ejected at downstream eject station. The whole machine is over the clients conveyor, from one side The wheel only moves when full, fully controlled smooth motion. • Replaces rotary testers at far lesser cost Wheel Spacer 6LD level test heads
  • 16. TRAVELLING HEAD – MULTI SECTION • Incredibly fast • Replaces rotary testers at far lesser cost • Up to 5 heads each on there own servo linear unit, for highest speed. • On one head we can test up to 9500+ small bottle per head. • Two heads to 18000+/hr • Three heads to 27000+/hr • Four heads to 36000/hr • Five head to 45000/hr PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY Super speed rotary testers coming late 2015/16
  • 17. Travelling head Scroll type • With feed scrolls • With vacuum conveyors • Made to suit what you need • At K2004, a 3 head on a 240 ml ran at 19,300/hr and 8 head would be > 46,000/hr. • Optimised screws for small bottles would allow to >52,000 hr PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY Super speed rotary testers coming late 2015/16
  • 18. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY FEATURE • Modular conveyors • We can make the infeed and outfeed of your leak tester conveyor to any size you want. • Or years later if you want to change it our design allows an easy change over SIDE TRANSFER for superior testing
  • 19. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS ON 6ld+1, MULTI, Traveling • Vacuum control for unstable bottles and more speed • Close up the gaps between bottles • Tests up to 20%-300% faster depending on the bottle. • Available in several formats to suit your application. • Gets the best test rates out of our high level head technology. • See videos on YouTube channel : Profile1963
  • 20. TECHNICAL PART TESTER • For blow moulded parts • Injection moulded parts • Pressure decay. • Differential
  • 21. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 22. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY NEW RELEASE • Bench top technical part tester range with NEW LEAK3 control. • With comprehensive, easy to use programmable Jig control, which allows the tester to control many cylinders on a jig which have to work sequentially, no PLC needed! • More value than available from the current market leaders in this field • Pressure decay 12 bit and 24 bit resolution. • Differential with 24 bit high resolution board. • New expanded PLC to do all the control of jigs inside the unit. 2015/16
  • 23. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS • Angle neck testers for those toilet cleaner bottles. • With Inclusion checking deep into the neck. • Up to 2000/hr on a single when vacuum used, most other suppliers require 3+ heads for these speeds • Multi-heads available
  • 24. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS • Hot stamp for batch coding • Weighing
  • 25. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS • Compact box Diverter for 4LD and 6LD • Can handle the output of the 6LD.
  • 26. Handling – Side Transfer PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 27. Handling • Upstream gates to control back pressure PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY • Downstream Jam systems to stop product backing into leak tester from labelers and baggers • Overflow gate systems
  • 28. Customisation PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY • 75% of our testers have some level of customisation
  • 29. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS • Extra up and down stream conveyors • 90 degree infeed with hand wheel height adjustment of conveyor
  • 30. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS – ProfileFlex Conveyors Modular Conveyor System A special conveyor or a complete bottle conveyor line. www.profileflex.com under construction. This system is sold in over 20 countries in Europe and Asia, now in North America
  • 31. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS – ProfileFlex Conveyors Modular Conveyor System •A special conveyor or a complete bottle conveyor line. 100% compatible with 6 sizes of another brand of flexible conveyors and less expensive. Soon www.profileflex.com •Accumulation •Elevation •Gripping •Conveying
  • 32. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS – Bottle Lifter • Lifts bottles from low to high level. • Controlled from the tester. • Lift motion cushioned by shock absorbers for rapid motion.
  • 33. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS • Collation tables • Box packing via 3 axis robot, for one or many machines. • Bottle Weighing • Bottle Palletising. • With Kuka 6 axis robots , palletise by row(s) or full layer, with pallet dispensong, layer pads and even top board + area automation.
  • 34. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS Bottle Palletising. Palletising the output of 4 x Nissei ASB 50 machines simultaneously with different neck sizes with a Sepro Robot with 10m stroke. The 6LD was used to control a 2 axis servo takeout on each of the Nissei ASB 50 ISBM machines + leak test.
  • 35. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY OPTIONS Nissei takeout. A 6LD leak tester controller is controlling a 2 axis take-out on a Nissei ASB 50 PET machine with leak testing. What about your AOKI? This uses the 6LD simple background PLC, and had recipe control too. We can build take-outs for EBM’s and other machines too.
  • 36. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY WE BUILD SPECIALS ON REQUEST • For example this one. • Powered outfeed conveyors for driving lightweight bottles into labelers
  • 37. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY SPECIAL • TWIN HEAD NECKS FOR DRUMS WITH VARIABLE CENTRES AND VARIABLE NECK ANGLES
  • 38. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY SPECIAL • TEST FOR SOAP DISPENSER WITH CAP PUSH AND HOLD WITH VACUUM • AS IT WAS BUILT ON A STANDARD 4LD FRAME IT CAN BE CONVERTED INTO A STANDARD BY ADDING A CONVEYOR. EXTENDING THE LIFE CYCLE OF THE UNIT
  • 39. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY SPECIAL • 15 -25 Litre Cube Inverter • Inverts Cube style containers made on bottom blow machines for testing and/or labeling
  • 40. Recycling PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY • Upgrading ourr older testers and many brands.
  • 41. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY GALLERY • Pictures of interesting applications following
  • 42. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY K2010 below + ALSO K95,2004, 2007 NPE 2012 + 2003 & 2006 Plastimagen 2004,8 &10 K2004 Profile Solutions at Exhibitions – K, NPE, Chinaplas, Plastimagen
  • 44. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 45. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 46. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 47. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY See video on YouTube channel : Profile1963
  • 48. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY
  • 49. PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY PROFILE SOLUTIONS LEAK DETECTION + AUTOMATION TECHNOLOGY See our videos on YouTube channel : Profile1963