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JACKSON 6700 TAMPER WORKHEAD
39 Lakeside Drive
Broadmeadows
Victoria 3047 Australia
Tel: (03) 9359 2977
Fax: (03) 9359 1291
Email: sales@njengineering.com.au
www.njengineering.com.au
REV F
PROUDLY AUSTRALIAN
Mission Statement
WELCOME TO NJ ENGINEERING’S
JACKSON 6700 WORKHEAD CATALOGUE
By way of this catalogue, NJ Engineering is proud to announce the introduction of stocked &
manufactured parts to Suit the Pandrol Jackson 6700 Tamper Workheads.
Here at NJ Engineering we pride ourselves in offering a comprehensive engineering solution to
meet your needs by way of professional, experienced personnel and a vast range of spare parts with
the ease of ordering via our website at www.njengineering.com.au. Our dedicated Operations Manag-
er, together with his support personnel have had over 15 years’ experience in the rail infrastructure
industry, and will endeavour to help keep you moving.
We offer to our valued customers the choice between a complete manufacture of brand new
Workhead & Jack Beam units &/or a complete in house refurbishment of your existing Workhead &
Jackbeam units using new consumables and in-house manufactured parts. Crack/ fatigue and
Hydraulic components testing can be provided as part of the refurbishment program with a fully
comprehensive report provided with every rebuild.
Also, as part of our service we can send a transport still-age to your site, pick up your units,
transport them back to our modern facility and perform a complete refurbishment, fully finished and
painted in our on-site spray booth before being returned to your site. Other services we can also
provide include manufactured parts & engineering solutions for all other machines including other
Tampers, Ballast Regulators, Compactors/ Consolidators, Tie Renewal Machine’s, Road Rail’s Vehicles,
excavators etc.
Our experience in the field of offering full refurbishments spans 6+ years with, to date, our
main working partners being Downer EDI Works , V/Line, McConnell Dowell, Coleman Rail, MTM and
the list goes on...
Our experience also extends into an understanding of other Rail equipment, including Hy-Rail
equipped plant, i.e. Hy-Rail Trucks/ Vehicles, Hy-Rail Excavator’s, Ballast Cleaners, Tie Renewal equip-
ment and numerous other on and off track machine’s, and we are very excited at the prospect of many
more companies coming “on board” in the near future.
Our next addition to our growing range will be a comprehensive catalogue of manufactured
products for the Jackson 6700 Rail followers and Light Buggy. It is our future goal to have complete
changeover Workhead, Jack Beam and Rail Follower units at our site for even faster turnaround and
offer a full technical and mechanical support service to keep your machine’s on track
Feel free to contact our rail experts with any questions.
We are only in business because you are in business, let’s keep it that way!
Page 2 of 21
PROUDLY AUSTRALIAN
Regards,
Bob Smith
Operations Manager
Rail Departmenta
WORKHEAD ASSEMBLIES
TABLE OF CONTENTS
Page 3 of 21
Workhead Installation Assembly
Page 6
Eccentric Vibtrator Assembly
Page 6 - 7
Workhead Installation- RH Inner
Page 8
Workhead Installation- RH Outer
Page 8
Workhead Installation- LH Outer
Page 9
Workhead Installation- LH Inner
Page 9
Lift Cyl Upper Ear Kit Assembly
Page 10
Lift Cyl Lower Clevis Assembly
Page 10
Squeeze Cyl Upper Clevis
Page 11
Squeeze Cyl Lower Clevis Ear’s
Page 11
Squeeze Cyl Lower Cross Bar
Page 12
Tamp Tool Mounting Bracket
Page 12
Upper Pivot Pin Assembly
Page 13
Hanger Pivot Pin Assembly
Page 13
Guide Rod Upper Mnt Assembly
Page 14
Page 4 of 21
Guide Rod RH Lower Mount
Page 14
Guide Rod LH Lower Mount
Page 14
Guide Rod Assembly
Page 14
Guide Rod Bearing Assembly
Page 15
Limit Switch Act RH Assembly
Page 15
Limit Switch Act LH Assembly
Page 15
Dbl Snubber Mount Assembly
Page 16
Sng Snubber Mount Assembly
Page 16
Sandwich Mount Assembly
Page 16
Hanger Assembly
Page16
Mtr. Base Machined
Page16
Hook Arm Assembly
Page 17
Hook Arm Assembly Small
Page17
Lower Pivot Conn Pin Assembly
Page 17
Mount Bkt, Manifold Assembly
Page17
WORKHEAD ASSEMBLIES
TABLE OF CONTENTS
Page 5 of 21
Squeeze Cylinder Assembly
Page 18
Worklift Lift Cylinder Assembly
Page 18
Ext. Welded Member
Page 18
Workhead Lck Hook Assembly
Page 19
Pivot Frame Welded- RH Outter
Page 20
Pivot Frame Welded- RH Inner
Page 20
Pivot Frame Welded- LH Outter
Page 20
Pivot Frame Welded- LH Inner
Page 20
WORKHEAD ASSEMBLIES
TABLE OF CONTENTS
Page 6 of 21
SEE OVER PAGE FOR ORDERING INDIVIDUAL COMPONENTS AND MOUNTING BOLTS!
ECCENTRIC VIBRATOR ASSEMBLY
NJ-430484-1
INCLUDES:
-1 x Motor Case - Center - NJ-411064-1
-2 x Plate - Bearing HYD. VB - NJ-312125-1
-1 x Cover - Bearing - NJ-217255-1
-1 x HYD. Motor Keyed Shaft - NJ-251414-1
-2 x Bearing - Ball - Sealed 1.96 ID x 4.33 OD - NJ-155608-1
-1 x Mounting Plate - NJ-217256-1
-1 x Driver - Vibrator - NJ-116309-1
-1 x Flywheel - NJ-312124-1
-1 x Square Key - NJ-117125-4
-8 x C .38 Regular - NJ-150988-11
-8 x Screw - HHC, .38-24 x 1.25 LG - NJ-250010-139
-8 x Screw - HHC, . 50-20 x 1.75 LG - NJ-250010-253
-1 x Disc - Driver - NJ-115679-1
-2 x Screw - SET, CUP PT, #10-32 x .25 - NJ-152289-1
-4 x Screw - NJ-1891
-8 x Washer - Lock, .50 Regular (High Collar) - NJ-150988-13
-4 x Pin - Dowel, .312 DIA x 1.25 LG - NJ-250451-1
-4 x Washer - Lock, .31 Regular - NJ-150988-10
-4 x Screw - HHC, .31-24 x 1.00 LG - NJ-250010-80
-4 x Washer - Plain, .31 - NJ-150973-3
-4 x Bearing Seal - NJ-156471-1
-2 x Screw - SHC, #8-32 x .25 LG
-1 x Name Plate - NJ-154544-1
WORKHEAD INSTALLATION
NJ-2004284
INCLUDES:
-1 x Workhead Installation - RH Inner - NJ-2004284-02
-1 x Workhead Installation - RH Outer - NJ-2004284-03
-1 x Workhead Installation - LH Outer - NJ-2004284-58
-1 x Workhead Installation - LH Inner - NJ-2004284-59
QTYREQ’D
(NEW)
QTYREQ’D
(OVERHAUL)
QTYREQ’D
(CHANGEOVER)
Here at NJ Engineering, we can built you a brand new unit, overhaul your
exsisting unit, or even do a change over on the fly to keep you moving!
WORKHEAD MAJOR ASSEMBLIES
NEW OVERHAUL C/OVER
NJ-115679-1
DISC - DRIVE
⑬
⑭
NJ-152289-1
SCREW - SET, CUP PT,
#10-32 x .25
⑮
NJ-1891
SCREW
⑯
NJ-150988-13
WASHER - LOCK,
.50 REGULAR (HIGH COLLAR)
⑰ NJ-250451-1
PIN - DOWEL,
.312 DIA x 1.25 LG
SINGLE - LOOSE
⑱
NJ-150988-10
WASHER - LOCK,
.31 REGULAR
⑲
NJ-250010-80
SCREW - HHC,
.31-24 x 1.00 LG
⑳
NJ-150973-3
WASHER - PLAIN, .31
NJ-156471-1
BEARING SEAL
21
22
NJ-5052
SCREW - SHC,
#8-32 x .25 LG
23
NJ-252272-374
SCREW - HHC, GRADE 8,
.62-18 X 2.75 LG
24
NJ-252275-1018
LOCKNUT - GRADE 8,
.62-18
NJ-411064-1
MOTOR CASE - CENTER
①
②
NJ-312125-1
PLATE - BEARING HYD. VB
③
NJ-217255-1
COVER - BEARING
④
NJ-251414-1
HYD. MOTOR KEYED SHAFT
⑤
NJ-155608-1
BEARING - BALL - SEALED
1.96 ID x 4.33 OD
⑥
NJ-217256-1
MOUNTING PLATE
⑦ NJ-116309-1
DRIVER - VIBRATOR
COMPLETE ASSEMBLY
(ITMES ⑨, ⑭, ⑰)
⑧
NJ-312124-1
FLYWHEEL
⑨
NJ-117125-4
SQUARE KEY
SINGLE - LOOSE
⑩
NJ-150988-11
WASHER - LOCK,
.38 REGULAR
⑪
NJ-250010-139
SCREW - HHC,
.38-24 x 1.25 LG
⑫
NJ-250010-253
SCREW - HHC,
.50-20 x 1.75 LG
Page 7 of 21
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
ECCENTRIC VIBRATOR REPLACEMENT PARTS
①
②
②
③
④
⑤
⑤
⑥
⑦
⑧
⑨
⑩
⑩
⑪
⑪
⑫
⑫
⑯
⑯
⑬
⑭
⑮
⑰⑰
⑱⑲ ⑳
21 21
21
21
22
23
24
Page 8 of 21
WORKHEAD INSTALLATION - RH OUTER
NJ-2004284-03
WORKHEAD INSTALLATION - RH INNER
NJ-2004284-02
INCLUDES
-1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03
-1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05
-2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04
-2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06
-2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18
-2 x Upper Pivot Assembly - NJ-J670SA-01
-2 x Hanger Pivot Assembly - NJ-J670SA-02
-2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07
-1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08
-1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09
-2 x Guide Rod Assembly - NJ-J670SA-19
-4 x Guide Rod Bearing Assembly - NJ-J670SA-17
-1 x Limit Switch Actuating Right Hand Assembly - NJ-J670SA-10
-2 x Double Snubber Mount Assembly - NJ-J670SA-12
-2 x Single Snubber Mount Assembly - NJ-J670SA-13
-8 x Sandwich Mount Assembly - NJ-J670SA-14
-2 x Hanger Assembly - NJ-312021-1
-2 x MTR. Base Mach - NJ-412142-1
-1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24
-2 x Squeeze Cylinder Assembly - NJ-J670SA-21
-1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22
-1 x Ext. Member - Welded - NJ-2004293
-1 x Workhead Locking Hook Assembly - NJ-152685-1
-1 x Pivot Frame Welded - RH IN - NJ-2004343
-2 x Eccentric Vibrator Assembly - NJ-430484-1
QTYREQ’D
(NEW)
QTYREQ’D
(OVERHAUL)
QTYREQ’D
(CHANGEOVER)
Here at NJ Engineering, we can built you a brand new unit, overhaul your
exsisting unit, or even do a change over on the fly to keep you moving!
WORKHEAD MAJOR ASSEMBLIES
INCLUDES
-1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03
-1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05
-2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04
-2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06
-2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18
-2 x Upper Pivot Assembly - NJ-J670SA-01
-2 x Hanger Pivot Assembly - NJ-J670SA-02
-2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07
-1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08
-1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09
-2 x Guide Rod Assembly - NJ-J670SA-19
-4 x Guide Rod Bearing Assembly - NJ-J670SA-17
-1 x Limit Switch Actuating Right Hand Assembly - NJ-J670SA-10
-2 x Double Snubber Mount Assembly - NJ-J670SA-12
-2 x Single Snubber Mount Assembly - NJ-J670SA-13
-8 x Sandwich Mount Assembly - NJ-J670SA-14
-2 x Hanger Assembly - NJ-312021-1
-2 x MTR. Base Mach - NJ-412142-1
-1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24
-2 x Squeeze Cylinder Assembly - NJ-J670SA-21
-1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22
-1 x Ext. Member - Welded - NJ-2004293
-1 x Workhead Locking Hook Assembly - NJ-152685-1
-1 x Pivot Frame Welded - RH OUT- NJ-2004344
-2 x Eccentric Vibrator Assembly - NJ-430484-1
NEW OVERHAUL C/OVER
Page 9 of 21
WORKHEAD INSTALLATION - LH INNER
NJ-2004284-59
WORKHEAD INSTALLATION - LH OUTER
NJ-2004284-58
INCLUDES
-1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03
-1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05
-2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04
-2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06
-2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18
-2 x Upper Pivot Assembly - NJ-J670SA-01
-2 x Hanger Pivot Assembly - NJ-J670SA-02
-2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07
-1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08
-1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09
-2 x Guide Rod Assembly - NJ-J670SA-19
-4 x Guide Rod Bearing Assembly - NJ-J670SA-17
-1 x Limit Switch Actuating Left Hand Assembly - NJ-J670SA-11
-2 x Double Snubber Mount Assembly - NJ-J670SA-12
-2 x Single Snubber Mount Assembly - NJ-J670SA-13
-8 x Sandwich Mount Assembly - NJ-J670SA-14
-2 x Hanger Assembly - NJ-312021-1
-2 x MTR. Base Mach - NJ-412142-1
-1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24
-2 x Squeeze Cylinder Assembly - NJ-J670SA-21
-1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22
-1 x Ext. Member - Welded - NJ-2004293
-1 x Workhead Locking Hook Assembly - NJ-152685-1
-1 x Pivot Frame Welded - LH OUT - NJ-2004346
-2 x Eccentric Vibrator Assembly - NJ-430484-1
QTYREQ’D
(NEW)
QTYREQ’D
(OVERHAUL)
QTYREQ’D
(CHANGEOVER)
Here at NJ Engineering, we can built you a brand new unit, overhaul your
exsisting unit, or even do a change over on the fly to keep you moving!
WORKHEAD MAJOR ASSEMBLIES
INCLUDES
-1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03
-1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05
-2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04
-2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06
-2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18
-2 x Upper Pivot Assembly - NJ-J670SA-01
-2 x Hanger Pivot Assembly - NJ-J670SA-02
-2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07
-1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08
-1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09
-2 x Guide Rod Assembly - NJ-J670SA-19
-4 x Guide Rod Bearing Assembly - NJ-J670SA-17
-1 x Limit Switch Actuating Left Hand Assembly - NJ-J670SA-11
-2 x Double Snubber Mount Assembly - NJ-J670SA-12
-2 x Single Snubber Mount Assembly - NJ-J670SA-13
-8 x Sandwich Mount Assembly - NJ-J670SA-14
-2 x Hanger Assembly - NJ-312021-1
-2 x MTR. Base Mach - NJ-412142-1
-1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24
-2 x Squeeze Cylinder Assembly - NJ-J670SA-21
-1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22
-1 x Ext. Member - Welded - NJ-2004293
-1 x Workhead Locking Hook Assembly - NJ-152685-1
-1 x Pivot Frame Welded - LH IN - NJ-2004345
-2 x Eccentric Vibrator Assembly - NJ-430484-1
NEW OVERHAUL C/OVER
Page 10 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
①
②
③
⑤
⑥
④
ASS’Y ORDER №: NJ-J670SA-05 QTY REQ’D:
LIFT CYLINDER LOWER CLEVIS ASSEMBLY
NJ-J670WH-290
CLEVIS BRACKET
①
NJ-J670WH-001
BUSH
②
NJ-216799-2
TEARDROP PIN - .875 DIA
③
NJ-252272-220
SCREW - HHC, GRADE 8,
.50-13 x 1.25 LG
④
NJ-150973-6
WASHER - PLAIN, .50
⑤
NJ-150988-13
WASHER - LOCK, 0.50 REGULAR
(HIGH COLLAR)
⑥
ASS’Y ORDER №: NJ-J670SA-03 QTY REQ’D:
LIFT CYLINDER UPPER EAR KIT ASSEMBLY
NJ-2004335
EAR PLATE ASSY
①
NJ-2004337
BUSH
②
NJ-216795-4
TEARDROP PIN - 1.000 DIA
③
NJ-252272-220
SCREW - HHC, GRADE 8,
.50-13 x 1.25 LG
④
NJ-150973-6
WASHER - PLAIN, .50
⑤
NJ-150988-13
WASHER - LOCK, 0.50 REGULAR
(HIGH COLLAR)
⑥
①
②
③
④
⑥
⑤
ASS’Y ORDER №: NJ-J670SA-23 QTY REQ’D:
SQUEEZE CYLINDER LOWER CLEVIS EAR ASSEMBLY
NJ-2004114
EAR - WRKHD SQUEEZE CYL
①
NJ-2004111
BUSHING - FLG - STL
1.005 ID/1.38 OD/1.00 LG
②
③
NJ-216795-2
TEARDROP PIN - 1.000 DIA
NJ-1753
GREASE FITTING - 90, .12
④
NJ-252272-220
SCREW - HHC, GRADE 8,
.50-13 x 1.25 LG
⑤
NJ-150973-6
WASHER - PLAIN, .50
⑥
NJ-150988-13
WASHER - LOCK, 0.50 REGULAR
(HIGH COLLAR)
⑦
①
①
②
②
③
④ ⑤
⑥
⑦
ASS’Y ORDER №: NJ-J670SA-04 QTY REQ’D:
SQUEEZE CYLINDER UPPER
CLEVIS ASSEMBLY
NJ-2004115
PIVOT BLOCK UPPER
①
NJ-2004111
BUSHING - FLG - STL
1.005 ID/1.38 OD/1.00 LG
②
NJ-216795-1
TEARDROP PIN - 1.000 DIA
③
NJ-252272-220
SCREW - HHC, GRADE 8,
.50-13 x 1.25 LG
④
NJ-150973-6
WASHER - PLAIN, .50
⑤
NJ-150988-13
WASHER - LOCK, 0.50 REGULAR
(HIGH COLLAR)
⑥
NJ-1753
GREASE FITTING - 90, .12
⑦
①
②
③
⑦
⑤
⑥
④
Page 11 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
Page 12 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-J670SA-18 QTY REQ’D:
TAMP TOOL MOUNTING BRACKET ASSEMBLY
NJ-216059-2
MNTG BRKT TAMP BLADE
①
NJ-330923-1
BLADE ASSEMBLY
②
NJ-2005171
HIGH LOCKNUT, .75-16 NYLON
INS., GRD 8
③
NJ-252272-438
SCREW - HHC, GRADE 8,
.75-16 x 4.00 LONG
④
NJ-252272-492
SCREW - HHC, GRADE 8,
.88-14 x 4.00 LONG
⑤
NJ-252275-1414
LOCKNUT - GRADE 8, .88-14
⑥
NJ-118-01
SPACER PLATE
APPLICABLE FOR WIDE
SLEEPERS ONLY
⑦
①
②
③
⑥
⑤
④
ASS’Y ORDER №: NJ-J670SA-06 QTY REQ’D:
SQUEEZE CYLINDER LOWER CROSS BAR ASSEMBLY
NJ-211779-1
CROSS BRACE
①
NJ-J670SA-23
SQUEEZE CYLINDER LOWER CLEVIS EAR ASSEMBLY
SEE PREVIOUS PAGE FOR
INDIVIDUAL COMPONENTS
②
NJ-252272-374
SCREW - HHC, GRADE 8,
.62-18 x 2.75 LG
③
NJ-157293-15
NUT - GRADE 8 HEX, .62-18
④
①
②
③
④
④
③
Page 13 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-J670SA-02 QTY REQ’D:
HANGER PIVOT ASSEMBLY
NJ-2004151
SHAFT - W.H. PIV. - WELD
COMPLETE WITH KEYS (ITEM ⑤)
①
NJ-2004152
END PLATE
②
NJ-116735-1
SQ. CTR. BONDED JOINT
③
NJ-2004158
WASHER, SPECIAL
④
NJ-219568-1
KEY
SINGLE - LOOSE
⑤
NJ-252272-342
SCREW - HCC, GRADE 8,
.62-11 x 2.25 LG
⑥
NJ-252272-429
SCREW - HCC, GRADE 8,
.75-16 x 1.75 LG
⑦
NJ-252272-340
SCREW - HHC, GRADE 8,
.62-11 x 1.75 LG
⑧
①
②
③
④
⑤
⑥
⑧
⑦
ASS’Y ORDER №: NJ-J670SA-01 QTY REQ’D:
UPPER PIVOT ASSEMBLY
NJ-J670WH-330
CLEVIS BRACKET
①
NJ-116735-1
SQ. CTR. BONDED JOINT
②
③
NJ-2005567
PIN WELDMENT - W.H. PIVOT
COMPLETE WITH KEY (ITEM ⑤)
NJ-2005566
END PLATE - W.H. PIVOT
④
NJ-116716-1
KEY
SINGLE - LOOSE
⑤
NJ-150988-13
WASHER - LOCK, .50 REGULAR
(HIGH COLLAR)
⑥
NJ-157037-1
SCREW - HCC, GRADE 8,
.50-20 x 1.5 LG
⑦
NJ-252272-254
SCREW - HHC, GRADE 8,
.50-20 x 2.00 LG
⑧
②
③
⑤
④
⑥ ⑥
⑧
⑦
Page 14 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-J670SA-07 QTY REQ’D:
GUIDE ROD UPPER MOUNT ASSEMBLY
NJ-112603-1
SHIM - GUIDE ROD BASE
①
NJ-230677-1
GUIDE ROD BASE W/MT
②
NJ-252272-432
SCREW - HHC, GRADE 8,
.75-16 x 2.50 LG
③
NJ-150988-17
WASHER - LOCK, .75 REGULAR
(HIGH COLLAR)
④
①
①
②
④
③
ASS’Y ORDER №: NJ-J670SA-09 QTY REQ’D:
GUIDE ROD LEFT HAND LOWER MOUNT ASSEMBLY
NJ-215419-1
GUIDE ROD BASE LEFT
①
NJ-252272-437
SCREW - HHC, GRADE 8,
.75-16 x 3.75 LG
②
NJ-252275-1216
LOCKNUT - GRADE 8, .75-16
③
NJ-157293-17
NUT - GRADE 8 HEX, .75-16
④
①
②
③④
ASS’Y ORDER №: NJ-J670SA-08 QTY REQ’D:
GUIDE ROD RIGHT HAND LOWER MOUNT ASSEMBLY
NJ-215419-2
GUIDE ROD BASE RIGHT
①
NJ-252272-437
SCREW - HHC, GRADE 8,
.75-16 x 3.75 LG
②
NJ-252275-1216
LOCKNUT - GRADE 8, .75-16
③
NJ-157293-17
NUT - GRADE 8 HEX, .75-16
④
①
② ③④
ASS’Y ORDER №: NJ-J670SA-19 QTY REQ’D:
GUIDE ROD ASSEMBLY
NJ-214774-1
GUIDE ROD
①
NJ-152199-1
RD. CTR. BONDED JOINT
②
③
NJ-2002853
CUSHION - WORKHEAD
①
②
③
Page 15 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-J670SA-11 QTY REQ’D:
LIMIT SWITCH ACTUATING LEFT HAND ASSEMBLY
NJ-217828-2
ACT. BRKT. - LIM SW LH
①
NJ-150990-13
WASHER - LOCK, .50
EXTRA DUTY
②
NJ-157037-1
SCREW - HHC, GRADE 8,
.50-20 x 1.50 LG
③
NJ-2001276
WASHER - .50
④①
③
②
④
ASS’Y ORDER №: NJ-J670SA-10 QTY REQ’D:
LIMIT SWITCH ACTUATING RIGHT HAND ASSEMBLY
NJ-217828-1
ACT. BRKT. - LIM SW RH
①
NJ-150990-13
WASHER - LOCK, .50
EXTRA DUTY
②
NJ-157037-1
SCREW - HHC, GRADE 8,
.50-20 x 1.50 LG
③
NJ-2001276
WASHER - .50
④
①
③
②
④
ASS’Y ORDER №: NJ-J670SA-17 QTY REQ’D:
GUIDE ROD BEARING ASSEMBLY
NJ-230333-1
BEARING BLOCK ASSY
COMPLETE WITH BUSH
(ITEM ②)
①
NJ-114638-1
BUSH
②
NJ-150198-3
ADAPTER 90 DEG 2NPT X 4JIC
③
NJ-154728-1
SCREW - SHC,
.62-18 x 2.50 LG
④
NJ-252048-7
WASHER - PLAIN - METRIC
HARDNED M16
⑤
NJ-157293-15
NUT - GRADE 8 HEX,
.62-18
⑥
①
②
③
④
⑤
⑥
Page 16 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-412142-1
QTY REQ’D:
MTR. BASE MACH.
ASS’Y ORDER №: NJ-312021-1
QTY REQ’D:
HANGER ASSEMBLY
ASS’Y ORDER №: NJ-J670SA-13 QTY REQ’D:
SINGLE SNUBBER MOUNT ASSEMBLY
NJ-113169-1
SNUBBER
①
NJ-112980-1
KEEPER - TAPPED
②
NJ-112981-1
RETAINER - BOLT HEAD
③
NJ-252272-254
SCREW -HHC, GRADE 8,
.50-20 x 2.00 LG
④
①
②
③
④
ASS’Y ORDER №: NJ-J670SA-12 QTY REQ’D:
DOUBLE SNUBBER MOUNT ASSEMBLY
NJ-113169-1
SNUBBER
①
NJ-112980-1
KEEPER - TAPPED
②
NJ-112981-1
RETAINER - BOLT HEAD
③
NJ-252272-255
SCREW -HHC, GRADE 8,
.50-20 x 2.25 LG
④
①
②
①
③
④
ASS’Y ORDER №: NJ-J670SA-14 QTY REQ’D:
SANDWICH MOUNT ASSEMBLY
NJ-250434-1
SANDWICH MOUNT
①
NJ-252272-254
SCREW - HHC, GRADE 8,
.50-20 x 2.00 LG
②
NJ-252272-255
SCREW - HHC, GRADE 8,
.50-20 x 2.25 LG
③
NJ-252275-820
LOCKNUT - GRADE 8, .50-20
④
①
②
③
④
Page 17 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-J670SA-24 QTY REQ’D:
MOUNTING BRACKET, MANIFOLD ASSEMBLY
NJ-221278-1
MOUNTING BRCKT, MANIFOLD
①
NJ-J670WH-025
MOUNTING PLATE, MANIFOLD
②
NJ-150988-10
WASHER-LOCK,
.31 REGULAR
③
NJ-250010-80
SCREW-HHC,
.31-24 X 1.00 LG
④
①
④
③
②
ASS’Y ORDER №: NJ-J670SA-20 QTY REQ’D:
LOWER PIVOT CONNECTING PIN ASSEMBLY
NJ-2004343-08
CONNECTOR PIN
①
②
NJ-510
PIN-COTTER
③
NJ-150973-11
WASHER-PLAIN, 1.00
①
②
③
ASS’Y ORDER №: NJ-J670SA-16 QTY REQ’D:
HOOK ARM ASSEMBLY SMALL
(FOR RIGHT HAND INNER AND LEFT HAND INNER)
NJ-231696-1
EAR - WELDED
①
NJ-151862-1
HARDENED BUSH
②
NJ-150973-11
WASHER - PLAIN, 1.00
③
NJ-TM14-C
PIN
④
①
③
④
③
②
ASS’Y ORDER №: NJ-J670SA-15 QTY REQ’D:
HOOK ARM ASSEMBLY LARGE
(FOR RIGHT HAND OUTER AND LEFT HAND OUTER)
NJ-231691-1
EAR - SPRD CYL. - INSIDE
①
NJ-151862-1
HARDENED BUSH
②
NJ-150973-11
WASHER - PLAIN, 1.00
③
NJ-TM14-C
PIN
④
①
③
④
③
②
Page 18 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-2004293
QTY REQ’D:
EXT. MEMBER - WELDED
ASS’Y ORDER №: NJ-J670SA-22 QTY REQ’D:
WORKHEAD LIFT CYLINDER ASSEMBLY
NJ-431349-1
CYLINDER-HYD,
2.50B-25.00S-1.50R
①
②
NJ-150167-6
ADAPTER-90 DEG
8 O’RING X 8 JIC
ASS’Y ORDER №: NJ-J670SA-21 QTY REQ’D:
SQUEEZE CYLINDER ASSEMBLY
NJ-340308-1
CYLINDER-HYD,
2.00B-1.50S-1.50R
①
②
NJ-152390-3
ADAPTER-45 DEG
8 O’RING X 8 JIC
③
NJ-2001660
ADAPTER-ORIFICED
.109 DIA
①
③
②
①
②
②
Page 19 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D
ORDER № QT’Y
WORKHEAD REPLACEMENT PARTS
ASS’Y ORDER №: NJ-152685-1 QTY REQ’D:
WORKHEAD LOCKING HOOK ASSEMBLY
NJ-151781-1
CLEVIS BRKT W/PIN
①
NJ-151869-1
CYLINDER - AIR
1.12B - 1.00S - .50R
②
NJ-152374-1
BREATHER 1/4 NPT
③
NJ-150964-8
NUT - HEX JAM, .44-20
④
NJ-151782-1
CLEVIS/PIN
⑤
NJ-510
PIN - COTTER
⑥
NJ-114607-1
PIN
⑦
NJ-215466-1
HOOK WELDED
⑧
NJ-152685-1-01
TYPE I LOCKING LUG
⑨
NJ-152685-1-02
TYPE II LOCKING LUG
⑩
①
②
③
④
⑤
⑥
⑦
⑧
Page 20 of 21
ASSEMBLY
ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D
FRAME WELDMENTS
ASS’Y ORDER №: NJ-2004345
QTY REQ’D:
PIVOT FRAME WELDED - LH IN
ASS’Y ORDER №: NJ-2004346
QTY REQ’D:
PIVOT FRAME WELDED - LH OUT
ASS’Y ORDER №: NJ-2004343
QTY REQ’D:
PIVOT FRAME WELDED - RH IN
ASS’Y ORDER №: NJ-2004344
QTY REQ’D:
PIVOT FRAME WELDED - RH OUT
Page 21 of 21
SUBMIT
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Additional Notes (Optional)
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NJ Jackson 6700 Tamper Workhead Catalogue REV F

  • 1. JACKSON 6700 TAMPER WORKHEAD 39 Lakeside Drive Broadmeadows Victoria 3047 Australia Tel: (03) 9359 2977 Fax: (03) 9359 1291 Email: sales@njengineering.com.au www.njengineering.com.au REV F PROUDLY AUSTRALIAN
  • 2. Mission Statement WELCOME TO NJ ENGINEERING’S JACKSON 6700 WORKHEAD CATALOGUE By way of this catalogue, NJ Engineering is proud to announce the introduction of stocked & manufactured parts to Suit the Pandrol Jackson 6700 Tamper Workheads. Here at NJ Engineering we pride ourselves in offering a comprehensive engineering solution to meet your needs by way of professional, experienced personnel and a vast range of spare parts with the ease of ordering via our website at www.njengineering.com.au. Our dedicated Operations Manag- er, together with his support personnel have had over 15 years’ experience in the rail infrastructure industry, and will endeavour to help keep you moving. We offer to our valued customers the choice between a complete manufacture of brand new Workhead & Jack Beam units &/or a complete in house refurbishment of your existing Workhead & Jackbeam units using new consumables and in-house manufactured parts. Crack/ fatigue and Hydraulic components testing can be provided as part of the refurbishment program with a fully comprehensive report provided with every rebuild. Also, as part of our service we can send a transport still-age to your site, pick up your units, transport them back to our modern facility and perform a complete refurbishment, fully finished and painted in our on-site spray booth before being returned to your site. Other services we can also provide include manufactured parts & engineering solutions for all other machines including other Tampers, Ballast Regulators, Compactors/ Consolidators, Tie Renewal Machine’s, Road Rail’s Vehicles, excavators etc. Our experience in the field of offering full refurbishments spans 6+ years with, to date, our main working partners being Downer EDI Works , V/Line, McConnell Dowell, Coleman Rail, MTM and the list goes on... Our experience also extends into an understanding of other Rail equipment, including Hy-Rail equipped plant, i.e. Hy-Rail Trucks/ Vehicles, Hy-Rail Excavator’s, Ballast Cleaners, Tie Renewal equip- ment and numerous other on and off track machine’s, and we are very excited at the prospect of many more companies coming “on board” in the near future. Our next addition to our growing range will be a comprehensive catalogue of manufactured products for the Jackson 6700 Rail followers and Light Buggy. It is our future goal to have complete changeover Workhead, Jack Beam and Rail Follower units at our site for even faster turnaround and offer a full technical and mechanical support service to keep your machine’s on track Feel free to contact our rail experts with any questions. We are only in business because you are in business, let’s keep it that way! Page 2 of 21 PROUDLY AUSTRALIAN Regards, Bob Smith Operations Manager Rail Departmenta
  • 3. WORKHEAD ASSEMBLIES TABLE OF CONTENTS Page 3 of 21 Workhead Installation Assembly Page 6 Eccentric Vibtrator Assembly Page 6 - 7 Workhead Installation- RH Inner Page 8 Workhead Installation- RH Outer Page 8 Workhead Installation- LH Outer Page 9 Workhead Installation- LH Inner Page 9 Lift Cyl Upper Ear Kit Assembly Page 10 Lift Cyl Lower Clevis Assembly Page 10 Squeeze Cyl Upper Clevis Page 11 Squeeze Cyl Lower Clevis Ear’s Page 11 Squeeze Cyl Lower Cross Bar Page 12 Tamp Tool Mounting Bracket Page 12 Upper Pivot Pin Assembly Page 13 Hanger Pivot Pin Assembly Page 13 Guide Rod Upper Mnt Assembly Page 14
  • 4. Page 4 of 21 Guide Rod RH Lower Mount Page 14 Guide Rod LH Lower Mount Page 14 Guide Rod Assembly Page 14 Guide Rod Bearing Assembly Page 15 Limit Switch Act RH Assembly Page 15 Limit Switch Act LH Assembly Page 15 Dbl Snubber Mount Assembly Page 16 Sng Snubber Mount Assembly Page 16 Sandwich Mount Assembly Page 16 Hanger Assembly Page16 Mtr. Base Machined Page16 Hook Arm Assembly Page 17 Hook Arm Assembly Small Page17 Lower Pivot Conn Pin Assembly Page 17 Mount Bkt, Manifold Assembly Page17 WORKHEAD ASSEMBLIES TABLE OF CONTENTS
  • 5. Page 5 of 21 Squeeze Cylinder Assembly Page 18 Worklift Lift Cylinder Assembly Page 18 Ext. Welded Member Page 18 Workhead Lck Hook Assembly Page 19 Pivot Frame Welded- RH Outter Page 20 Pivot Frame Welded- RH Inner Page 20 Pivot Frame Welded- LH Outter Page 20 Pivot Frame Welded- LH Inner Page 20 WORKHEAD ASSEMBLIES TABLE OF CONTENTS
  • 6. Page 6 of 21 SEE OVER PAGE FOR ORDERING INDIVIDUAL COMPONENTS AND MOUNTING BOLTS! ECCENTRIC VIBRATOR ASSEMBLY NJ-430484-1 INCLUDES: -1 x Motor Case - Center - NJ-411064-1 -2 x Plate - Bearing HYD. VB - NJ-312125-1 -1 x Cover - Bearing - NJ-217255-1 -1 x HYD. Motor Keyed Shaft - NJ-251414-1 -2 x Bearing - Ball - Sealed 1.96 ID x 4.33 OD - NJ-155608-1 -1 x Mounting Plate - NJ-217256-1 -1 x Driver - Vibrator - NJ-116309-1 -1 x Flywheel - NJ-312124-1 -1 x Square Key - NJ-117125-4 -8 x C .38 Regular - NJ-150988-11 -8 x Screw - HHC, .38-24 x 1.25 LG - NJ-250010-139 -8 x Screw - HHC, . 50-20 x 1.75 LG - NJ-250010-253 -1 x Disc - Driver - NJ-115679-1 -2 x Screw - SET, CUP PT, #10-32 x .25 - NJ-152289-1 -4 x Screw - NJ-1891 -8 x Washer - Lock, .50 Regular (High Collar) - NJ-150988-13 -4 x Pin - Dowel, .312 DIA x 1.25 LG - NJ-250451-1 -4 x Washer - Lock, .31 Regular - NJ-150988-10 -4 x Screw - HHC, .31-24 x 1.00 LG - NJ-250010-80 -4 x Washer - Plain, .31 - NJ-150973-3 -4 x Bearing Seal - NJ-156471-1 -2 x Screw - SHC, #8-32 x .25 LG -1 x Name Plate - NJ-154544-1 WORKHEAD INSTALLATION NJ-2004284 INCLUDES: -1 x Workhead Installation - RH Inner - NJ-2004284-02 -1 x Workhead Installation - RH Outer - NJ-2004284-03 -1 x Workhead Installation - LH Outer - NJ-2004284-58 -1 x Workhead Installation - LH Inner - NJ-2004284-59 QTYREQ’D (NEW) QTYREQ’D (OVERHAUL) QTYREQ’D (CHANGEOVER) Here at NJ Engineering, we can built you a brand new unit, overhaul your exsisting unit, or even do a change over on the fly to keep you moving! WORKHEAD MAJOR ASSEMBLIES NEW OVERHAUL C/OVER
  • 7. NJ-115679-1 DISC - DRIVE ⑬ ⑭ NJ-152289-1 SCREW - SET, CUP PT, #10-32 x .25 ⑮ NJ-1891 SCREW ⑯ NJ-150988-13 WASHER - LOCK, .50 REGULAR (HIGH COLLAR) ⑰ NJ-250451-1 PIN - DOWEL, .312 DIA x 1.25 LG SINGLE - LOOSE ⑱ NJ-150988-10 WASHER - LOCK, .31 REGULAR ⑲ NJ-250010-80 SCREW - HHC, .31-24 x 1.00 LG ⑳ NJ-150973-3 WASHER - PLAIN, .31 NJ-156471-1 BEARING SEAL 21 22 NJ-5052 SCREW - SHC, #8-32 x .25 LG 23 NJ-252272-374 SCREW - HHC, GRADE 8, .62-18 X 2.75 LG 24 NJ-252275-1018 LOCKNUT - GRADE 8, .62-18 NJ-411064-1 MOTOR CASE - CENTER ① ② NJ-312125-1 PLATE - BEARING HYD. VB ③ NJ-217255-1 COVER - BEARING ④ NJ-251414-1 HYD. MOTOR KEYED SHAFT ⑤ NJ-155608-1 BEARING - BALL - SEALED 1.96 ID x 4.33 OD ⑥ NJ-217256-1 MOUNTING PLATE ⑦ NJ-116309-1 DRIVER - VIBRATOR COMPLETE ASSEMBLY (ITMES ⑨, ⑭, ⑰) ⑧ NJ-312124-1 FLYWHEEL ⑨ NJ-117125-4 SQUARE KEY SINGLE - LOOSE ⑩ NJ-150988-11 WASHER - LOCK, .38 REGULAR ⑪ NJ-250010-139 SCREW - HHC, .38-24 x 1.25 LG ⑫ NJ-250010-253 SCREW - HHC, .50-20 x 1.75 LG Page 7 of 21 PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y ECCENTRIC VIBRATOR REPLACEMENT PARTS ① ② ② ③ ④ ⑤ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑩ ⑪ ⑪ ⑫ ⑫ ⑯ ⑯ ⑬ ⑭ ⑮ ⑰⑰ ⑱⑲ ⑳ 21 21 21 21 22 23 24
  • 8. Page 8 of 21 WORKHEAD INSTALLATION - RH OUTER NJ-2004284-03 WORKHEAD INSTALLATION - RH INNER NJ-2004284-02 INCLUDES -1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03 -1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05 -2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04 -2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06 -2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18 -2 x Upper Pivot Assembly - NJ-J670SA-01 -2 x Hanger Pivot Assembly - NJ-J670SA-02 -2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07 -1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08 -1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09 -2 x Guide Rod Assembly - NJ-J670SA-19 -4 x Guide Rod Bearing Assembly - NJ-J670SA-17 -1 x Limit Switch Actuating Right Hand Assembly - NJ-J670SA-10 -2 x Double Snubber Mount Assembly - NJ-J670SA-12 -2 x Single Snubber Mount Assembly - NJ-J670SA-13 -8 x Sandwich Mount Assembly - NJ-J670SA-14 -2 x Hanger Assembly - NJ-312021-1 -2 x MTR. Base Mach - NJ-412142-1 -1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24 -2 x Squeeze Cylinder Assembly - NJ-J670SA-21 -1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22 -1 x Ext. Member - Welded - NJ-2004293 -1 x Workhead Locking Hook Assembly - NJ-152685-1 -1 x Pivot Frame Welded - RH IN - NJ-2004343 -2 x Eccentric Vibrator Assembly - NJ-430484-1 QTYREQ’D (NEW) QTYREQ’D (OVERHAUL) QTYREQ’D (CHANGEOVER) Here at NJ Engineering, we can built you a brand new unit, overhaul your exsisting unit, or even do a change over on the fly to keep you moving! WORKHEAD MAJOR ASSEMBLIES INCLUDES -1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03 -1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05 -2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04 -2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06 -2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18 -2 x Upper Pivot Assembly - NJ-J670SA-01 -2 x Hanger Pivot Assembly - NJ-J670SA-02 -2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07 -1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08 -1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09 -2 x Guide Rod Assembly - NJ-J670SA-19 -4 x Guide Rod Bearing Assembly - NJ-J670SA-17 -1 x Limit Switch Actuating Right Hand Assembly - NJ-J670SA-10 -2 x Double Snubber Mount Assembly - NJ-J670SA-12 -2 x Single Snubber Mount Assembly - NJ-J670SA-13 -8 x Sandwich Mount Assembly - NJ-J670SA-14 -2 x Hanger Assembly - NJ-312021-1 -2 x MTR. Base Mach - NJ-412142-1 -1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24 -2 x Squeeze Cylinder Assembly - NJ-J670SA-21 -1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22 -1 x Ext. Member - Welded - NJ-2004293 -1 x Workhead Locking Hook Assembly - NJ-152685-1 -1 x Pivot Frame Welded - RH OUT- NJ-2004344 -2 x Eccentric Vibrator Assembly - NJ-430484-1 NEW OVERHAUL C/OVER
  • 9. Page 9 of 21 WORKHEAD INSTALLATION - LH INNER NJ-2004284-59 WORKHEAD INSTALLATION - LH OUTER NJ-2004284-58 INCLUDES -1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03 -1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05 -2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04 -2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06 -2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18 -2 x Upper Pivot Assembly - NJ-J670SA-01 -2 x Hanger Pivot Assembly - NJ-J670SA-02 -2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07 -1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08 -1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09 -2 x Guide Rod Assembly - NJ-J670SA-19 -4 x Guide Rod Bearing Assembly - NJ-J670SA-17 -1 x Limit Switch Actuating Left Hand Assembly - NJ-J670SA-11 -2 x Double Snubber Mount Assembly - NJ-J670SA-12 -2 x Single Snubber Mount Assembly - NJ-J670SA-13 -8 x Sandwich Mount Assembly - NJ-J670SA-14 -2 x Hanger Assembly - NJ-312021-1 -2 x MTR. Base Mach - NJ-412142-1 -1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24 -2 x Squeeze Cylinder Assembly - NJ-J670SA-21 -1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22 -1 x Ext. Member - Welded - NJ-2004293 -1 x Workhead Locking Hook Assembly - NJ-152685-1 -1 x Pivot Frame Welded - LH OUT - NJ-2004346 -2 x Eccentric Vibrator Assembly - NJ-430484-1 QTYREQ’D (NEW) QTYREQ’D (OVERHAUL) QTYREQ’D (CHANGEOVER) Here at NJ Engineering, we can built you a brand new unit, overhaul your exsisting unit, or even do a change over on the fly to keep you moving! WORKHEAD MAJOR ASSEMBLIES INCLUDES -1 x Lift Cylinder Upper Ear Kit Assembly - NJ-J670SA-03 -1 x Lift Cylinder Lower Clevis Assembly - NJ-J670SA-05 -2 x Squeeze Cylinder Upper Clevis Assembly - NJ-J670SA-04 -2 x Squeeze Cylinder Lower Cross Bar Assembly - NJ-J670SA-06 -2 x Tamp Tool Mounting Bracket Assembly - NJ-J670SA-18 -2 x Upper Pivot Assembly - NJ-J670SA-01 -2 x Hanger Pivot Assembly - NJ-J670SA-02 -2 x Guide Rod Upper Mount Assembly - NJ-J670SA-07 -1 x Guide Rod Right Hand Lower Mount Assembly - NJ-J670SA-08 -1 x Guide Rod Left Hand Lower Mount Assembly - NJ-J670SA-09 -2 x Guide Rod Assembly - NJ-J670SA-19 -4 x Guide Rod Bearing Assembly - NJ-J670SA-17 -1 x Limit Switch Actuating Left Hand Assembly - NJ-J670SA-11 -2 x Double Snubber Mount Assembly - NJ-J670SA-12 -2 x Single Snubber Mount Assembly - NJ-J670SA-13 -8 x Sandwich Mount Assembly - NJ-J670SA-14 -2 x Hanger Assembly - NJ-312021-1 -2 x MTR. Base Mach - NJ-412142-1 -1 x Mounting Bracket, Manifold Assembly - NJ-J670SA-24 -2 x Squeeze Cylinder Assembly - NJ-J670SA-21 -1 x Workhead Lift Cylinder Assembly - NJ-J670SA-22 -1 x Ext. Member - Welded - NJ-2004293 -1 x Workhead Locking Hook Assembly - NJ-152685-1 -1 x Pivot Frame Welded - LH IN - NJ-2004345 -2 x Eccentric Vibrator Assembly - NJ-430484-1 NEW OVERHAUL C/OVER
  • 10. Page 10 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ① ② ③ ⑤ ⑥ ④ ASS’Y ORDER №: NJ-J670SA-05 QTY REQ’D: LIFT CYLINDER LOWER CLEVIS ASSEMBLY NJ-J670WH-290 CLEVIS BRACKET ① NJ-J670WH-001 BUSH ② NJ-216799-2 TEARDROP PIN - .875 DIA ③ NJ-252272-220 SCREW - HHC, GRADE 8, .50-13 x 1.25 LG ④ NJ-150973-6 WASHER - PLAIN, .50 ⑤ NJ-150988-13 WASHER - LOCK, 0.50 REGULAR (HIGH COLLAR) ⑥ ASS’Y ORDER №: NJ-J670SA-03 QTY REQ’D: LIFT CYLINDER UPPER EAR KIT ASSEMBLY NJ-2004335 EAR PLATE ASSY ① NJ-2004337 BUSH ② NJ-216795-4 TEARDROP PIN - 1.000 DIA ③ NJ-252272-220 SCREW - HHC, GRADE 8, .50-13 x 1.25 LG ④ NJ-150973-6 WASHER - PLAIN, .50 ⑤ NJ-150988-13 WASHER - LOCK, 0.50 REGULAR (HIGH COLLAR) ⑥ ① ② ③ ④ ⑥ ⑤
  • 11. ASS’Y ORDER №: NJ-J670SA-23 QTY REQ’D: SQUEEZE CYLINDER LOWER CLEVIS EAR ASSEMBLY NJ-2004114 EAR - WRKHD SQUEEZE CYL ① NJ-2004111 BUSHING - FLG - STL 1.005 ID/1.38 OD/1.00 LG ② ③ NJ-216795-2 TEARDROP PIN - 1.000 DIA NJ-1753 GREASE FITTING - 90, .12 ④ NJ-252272-220 SCREW - HHC, GRADE 8, .50-13 x 1.25 LG ⑤ NJ-150973-6 WASHER - PLAIN, .50 ⑥ NJ-150988-13 WASHER - LOCK, 0.50 REGULAR (HIGH COLLAR) ⑦ ① ① ② ② ③ ④ ⑤ ⑥ ⑦ ASS’Y ORDER №: NJ-J670SA-04 QTY REQ’D: SQUEEZE CYLINDER UPPER CLEVIS ASSEMBLY NJ-2004115 PIVOT BLOCK UPPER ① NJ-2004111 BUSHING - FLG - STL 1.005 ID/1.38 OD/1.00 LG ② NJ-216795-1 TEARDROP PIN - 1.000 DIA ③ NJ-252272-220 SCREW - HHC, GRADE 8, .50-13 x 1.25 LG ④ NJ-150973-6 WASHER - PLAIN, .50 ⑤ NJ-150988-13 WASHER - LOCK, 0.50 REGULAR (HIGH COLLAR) ⑥ NJ-1753 GREASE FITTING - 90, .12 ⑦ ① ② ③ ⑦ ⑤ ⑥ ④ Page 11 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS
  • 12. Page 12 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-J670SA-18 QTY REQ’D: TAMP TOOL MOUNTING BRACKET ASSEMBLY NJ-216059-2 MNTG BRKT TAMP BLADE ① NJ-330923-1 BLADE ASSEMBLY ② NJ-2005171 HIGH LOCKNUT, .75-16 NYLON INS., GRD 8 ③ NJ-252272-438 SCREW - HHC, GRADE 8, .75-16 x 4.00 LONG ④ NJ-252272-492 SCREW - HHC, GRADE 8, .88-14 x 4.00 LONG ⑤ NJ-252275-1414 LOCKNUT - GRADE 8, .88-14 ⑥ NJ-118-01 SPACER PLATE APPLICABLE FOR WIDE SLEEPERS ONLY ⑦ ① ② ③ ⑥ ⑤ ④ ASS’Y ORDER №: NJ-J670SA-06 QTY REQ’D: SQUEEZE CYLINDER LOWER CROSS BAR ASSEMBLY NJ-211779-1 CROSS BRACE ① NJ-J670SA-23 SQUEEZE CYLINDER LOWER CLEVIS EAR ASSEMBLY SEE PREVIOUS PAGE FOR INDIVIDUAL COMPONENTS ② NJ-252272-374 SCREW - HHC, GRADE 8, .62-18 x 2.75 LG ③ NJ-157293-15 NUT - GRADE 8 HEX, .62-18 ④ ① ② ③ ④ ④ ③
  • 13. Page 13 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-J670SA-02 QTY REQ’D: HANGER PIVOT ASSEMBLY NJ-2004151 SHAFT - W.H. PIV. - WELD COMPLETE WITH KEYS (ITEM ⑤) ① NJ-2004152 END PLATE ② NJ-116735-1 SQ. CTR. BONDED JOINT ③ NJ-2004158 WASHER, SPECIAL ④ NJ-219568-1 KEY SINGLE - LOOSE ⑤ NJ-252272-342 SCREW - HCC, GRADE 8, .62-11 x 2.25 LG ⑥ NJ-252272-429 SCREW - HCC, GRADE 8, .75-16 x 1.75 LG ⑦ NJ-252272-340 SCREW - HHC, GRADE 8, .62-11 x 1.75 LG ⑧ ① ② ③ ④ ⑤ ⑥ ⑧ ⑦ ASS’Y ORDER №: NJ-J670SA-01 QTY REQ’D: UPPER PIVOT ASSEMBLY NJ-J670WH-330 CLEVIS BRACKET ① NJ-116735-1 SQ. CTR. BONDED JOINT ② ③ NJ-2005567 PIN WELDMENT - W.H. PIVOT COMPLETE WITH KEY (ITEM ⑤) NJ-2005566 END PLATE - W.H. PIVOT ④ NJ-116716-1 KEY SINGLE - LOOSE ⑤ NJ-150988-13 WASHER - LOCK, .50 REGULAR (HIGH COLLAR) ⑥ NJ-157037-1 SCREW - HCC, GRADE 8, .50-20 x 1.5 LG ⑦ NJ-252272-254 SCREW - HHC, GRADE 8, .50-20 x 2.00 LG ⑧ ② ③ ⑤ ④ ⑥ ⑥ ⑧ ⑦
  • 14. Page 14 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-J670SA-07 QTY REQ’D: GUIDE ROD UPPER MOUNT ASSEMBLY NJ-112603-1 SHIM - GUIDE ROD BASE ① NJ-230677-1 GUIDE ROD BASE W/MT ② NJ-252272-432 SCREW - HHC, GRADE 8, .75-16 x 2.50 LG ③ NJ-150988-17 WASHER - LOCK, .75 REGULAR (HIGH COLLAR) ④ ① ① ② ④ ③ ASS’Y ORDER №: NJ-J670SA-09 QTY REQ’D: GUIDE ROD LEFT HAND LOWER MOUNT ASSEMBLY NJ-215419-1 GUIDE ROD BASE LEFT ① NJ-252272-437 SCREW - HHC, GRADE 8, .75-16 x 3.75 LG ② NJ-252275-1216 LOCKNUT - GRADE 8, .75-16 ③ NJ-157293-17 NUT - GRADE 8 HEX, .75-16 ④ ① ② ③④ ASS’Y ORDER №: NJ-J670SA-08 QTY REQ’D: GUIDE ROD RIGHT HAND LOWER MOUNT ASSEMBLY NJ-215419-2 GUIDE ROD BASE RIGHT ① NJ-252272-437 SCREW - HHC, GRADE 8, .75-16 x 3.75 LG ② NJ-252275-1216 LOCKNUT - GRADE 8, .75-16 ③ NJ-157293-17 NUT - GRADE 8 HEX, .75-16 ④ ① ② ③④ ASS’Y ORDER №: NJ-J670SA-19 QTY REQ’D: GUIDE ROD ASSEMBLY NJ-214774-1 GUIDE ROD ① NJ-152199-1 RD. CTR. BONDED JOINT ② ③ NJ-2002853 CUSHION - WORKHEAD ① ② ③
  • 15. Page 15 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-J670SA-11 QTY REQ’D: LIMIT SWITCH ACTUATING LEFT HAND ASSEMBLY NJ-217828-2 ACT. BRKT. - LIM SW LH ① NJ-150990-13 WASHER - LOCK, .50 EXTRA DUTY ② NJ-157037-1 SCREW - HHC, GRADE 8, .50-20 x 1.50 LG ③ NJ-2001276 WASHER - .50 ④① ③ ② ④ ASS’Y ORDER №: NJ-J670SA-10 QTY REQ’D: LIMIT SWITCH ACTUATING RIGHT HAND ASSEMBLY NJ-217828-1 ACT. BRKT. - LIM SW RH ① NJ-150990-13 WASHER - LOCK, .50 EXTRA DUTY ② NJ-157037-1 SCREW - HHC, GRADE 8, .50-20 x 1.50 LG ③ NJ-2001276 WASHER - .50 ④ ① ③ ② ④ ASS’Y ORDER №: NJ-J670SA-17 QTY REQ’D: GUIDE ROD BEARING ASSEMBLY NJ-230333-1 BEARING BLOCK ASSY COMPLETE WITH BUSH (ITEM ②) ① NJ-114638-1 BUSH ② NJ-150198-3 ADAPTER 90 DEG 2NPT X 4JIC ③ NJ-154728-1 SCREW - SHC, .62-18 x 2.50 LG ④ NJ-252048-7 WASHER - PLAIN - METRIC HARDNED M16 ⑤ NJ-157293-15 NUT - GRADE 8 HEX, .62-18 ⑥ ① ② ③ ④ ⑤ ⑥
  • 16. Page 16 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-412142-1 QTY REQ’D: MTR. BASE MACH. ASS’Y ORDER №: NJ-312021-1 QTY REQ’D: HANGER ASSEMBLY ASS’Y ORDER №: NJ-J670SA-13 QTY REQ’D: SINGLE SNUBBER MOUNT ASSEMBLY NJ-113169-1 SNUBBER ① NJ-112980-1 KEEPER - TAPPED ② NJ-112981-1 RETAINER - BOLT HEAD ③ NJ-252272-254 SCREW -HHC, GRADE 8, .50-20 x 2.00 LG ④ ① ② ③ ④ ASS’Y ORDER №: NJ-J670SA-12 QTY REQ’D: DOUBLE SNUBBER MOUNT ASSEMBLY NJ-113169-1 SNUBBER ① NJ-112980-1 KEEPER - TAPPED ② NJ-112981-1 RETAINER - BOLT HEAD ③ NJ-252272-255 SCREW -HHC, GRADE 8, .50-20 x 2.25 LG ④ ① ② ① ③ ④ ASS’Y ORDER №: NJ-J670SA-14 QTY REQ’D: SANDWICH MOUNT ASSEMBLY NJ-250434-1 SANDWICH MOUNT ① NJ-252272-254 SCREW - HHC, GRADE 8, .50-20 x 2.00 LG ② NJ-252272-255 SCREW - HHC, GRADE 8, .50-20 x 2.25 LG ③ NJ-252275-820 LOCKNUT - GRADE 8, .50-20 ④ ① ② ③ ④
  • 17. Page 17 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-J670SA-24 QTY REQ’D: MOUNTING BRACKET, MANIFOLD ASSEMBLY NJ-221278-1 MOUNTING BRCKT, MANIFOLD ① NJ-J670WH-025 MOUNTING PLATE, MANIFOLD ② NJ-150988-10 WASHER-LOCK, .31 REGULAR ③ NJ-250010-80 SCREW-HHC, .31-24 X 1.00 LG ④ ① ④ ③ ② ASS’Y ORDER №: NJ-J670SA-20 QTY REQ’D: LOWER PIVOT CONNECTING PIN ASSEMBLY NJ-2004343-08 CONNECTOR PIN ① ② NJ-510 PIN-COTTER ③ NJ-150973-11 WASHER-PLAIN, 1.00 ① ② ③ ASS’Y ORDER №: NJ-J670SA-16 QTY REQ’D: HOOK ARM ASSEMBLY SMALL (FOR RIGHT HAND INNER AND LEFT HAND INNER) NJ-231696-1 EAR - WELDED ① NJ-151862-1 HARDENED BUSH ② NJ-150973-11 WASHER - PLAIN, 1.00 ③ NJ-TM14-C PIN ④ ① ③ ④ ③ ② ASS’Y ORDER №: NJ-J670SA-15 QTY REQ’D: HOOK ARM ASSEMBLY LARGE (FOR RIGHT HAND OUTER AND LEFT HAND OUTER) NJ-231691-1 EAR - SPRD CYL. - INSIDE ① NJ-151862-1 HARDENED BUSH ② NJ-150973-11 WASHER - PLAIN, 1.00 ③ NJ-TM14-C PIN ④ ① ③ ④ ③ ②
  • 18. Page 18 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-2004293 QTY REQ’D: EXT. MEMBER - WELDED ASS’Y ORDER №: NJ-J670SA-22 QTY REQ’D: WORKHEAD LIFT CYLINDER ASSEMBLY NJ-431349-1 CYLINDER-HYD, 2.50B-25.00S-1.50R ① ② NJ-150167-6 ADAPTER-90 DEG 8 O’RING X 8 JIC ASS’Y ORDER №: NJ-J670SA-21 QTY REQ’D: SQUEEZE CYLINDER ASSEMBLY NJ-340308-1 CYLINDER-HYD, 2.00B-1.50S-1.50R ① ② NJ-152390-3 ADAPTER-45 DEG 8 O’RING X 8 JIC ③ NJ-2001660 ADAPTER-ORIFICED .109 DIA ① ③ ② ① ② ②
  • 19. Page 19 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D PARTSENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D ORDER № QT’Y WORKHEAD REPLACEMENT PARTS ASS’Y ORDER №: NJ-152685-1 QTY REQ’D: WORKHEAD LOCKING HOOK ASSEMBLY NJ-151781-1 CLEVIS BRKT W/PIN ① NJ-151869-1 CYLINDER - AIR 1.12B - 1.00S - .50R ② NJ-152374-1 BREATHER 1/4 NPT ③ NJ-150964-8 NUT - HEX JAM, .44-20 ④ NJ-151782-1 CLEVIS/PIN ⑤ NJ-510 PIN - COTTER ⑥ NJ-114607-1 PIN ⑦ NJ-215466-1 HOOK WELDED ⑧ NJ-152685-1-01 TYPE I LOCKING LUG ⑨ NJ-152685-1-02 TYPE II LOCKING LUG ⑩ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧
  • 20. Page 20 of 21 ASSEMBLY ENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D FRAME WELDMENTS ASS’Y ORDER №: NJ-2004345 QTY REQ’D: PIVOT FRAME WELDED - LH IN ASS’Y ORDER №: NJ-2004346 QTY REQ’D: PIVOT FRAME WELDED - LH OUT ASS’Y ORDER №: NJ-2004343 QTY REQ’D: PIVOT FRAME WELDED - RH IN ASS’Y ORDER №: NJ-2004344 QTY REQ’D: PIVOT FRAME WELDED - RH OUT
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