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megamax
The MW-Storage System
of
Faktor & clean energy
1 MWh/500 kW
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
Introduction
Contents
1. Short Description of Technology
2. Main Parameters of megacen Storage System
3. Main Applications
4. Battery Technology in Comparison
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
1. Short Description of Technology
clean energy and Faktor/AWE present the first TÜV certified megawatt storage system called . Themegamax
electrical energy storage system based on battery energy storage technology includes state of art superior
batteries: lithium-iron-phosphate batteries. An especially developed two-way, high-capacity inverter and
transformator (2 x 250 kW, 3-phase, 0.4 kV) is responsible for the loading of the battery blocks by the grid as
well as for feeding the grid with the storage system’s energy. The storage units can be operated and managed
remotely via the AWE BSVPP monitoring and process control system (BSVPP: Battery Strengthen Virtual Power
Plant). Operating and managing is a geographically independent procedure. The equipment is going to be placed
in a 40’ feet high sea container. The container includes all the major equipment, the control system and the
cooling technology, which is capable to maintain the required temperature. The cooling technology is also
operated by the control unit. Because of its standard size and design, the plant is mobile and can easily be
moved. But it is also applicable for stationary use inside as well as outside of buildings or halls.
2. Main parameters of Storage Systemmegamax
1 Built-in storage capacity 1 MWh
2 In/output performance 500 kW
3 Weight (batteries included) ~ 22 t
4 Input/Output voltage (3 phase) 3*400/230 V
5 External dimensions of the container 12,192 m*2,438 m*2,896 m (40"*8"*9,6")
6 No. of built-in batteries 2*192 db (1'000 Ah; 3,2V; monocell)
7 Battery Management System (BMS) AWE self-developed
8 No. of built-in inverter 2*250 kW, AWE self-developed
9 Max. discharge time 2 hours
10 Control BSVPP (Battery Strengthen Virtual Power
Plant) - AWE self-developed
3. Main Storage Applications
I. The Lithium Energy Storage is very suitable for ancillary service purpose (control energy) because of
its short reaction time.
II. It serves for interference filtering on medium and high voltage system level in order to prevent
disturbances and damages of sensitive electronic equipments.
III. The Storage System maintains uninterrupted power in case of electrical outage: UPS function!
Because of the very short switching time (only milliseconds!) the availability of the changeover
voltage downstream and the availability of the changeover function are absolutely ensured.
IV. The Storage System is able to feed in a defined idle power into the medium-voltage grid not only in
normal operation, but also during a short breakdown of the voltage in the high or highest-voltage
grid.
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
V. The MW-Storage can be used as a mobile off-grid power station providing energy where normally is
none: in emergency cases, for out-door events, geological research areas, …)
VI. Storages in combination with PV-parks, provide power during night time in order to keepmegamax
going the system connection with the surrounding distribution grid.
4. Battery Technologies in comparison:
Li-iron-phosphate batteries – a leading edge technology
Our Storage System is based on the Li-iron-phosphate battery technology. The overview shows why:
Technology Advantages Disadvantages
Modern lead-acid
battery
1. Well known technology
2. Cheapest battery (USD/Ah)
1. Low energy density, relatively high
space requirements
2. <1000 cycle lifetime
3. High environmental impact
NaS battery 1. Higher energy density compared to
VBR and Lead-Acid
2. High lifetime(even 6000 cycle)
3. Low environmental impact
through lifecycle
1. Flammable technology 00- 0 C –
fire accident in Japan in
September of 2011)
2. Through corrosion problems the
self discharge rate increases
constantly in time
Vanadium Redox
battery VRB
1. Higher energy density compared to
Lead-Acid.
2. High lifetime (10000 cycle)
3. Closed system
1. Lower energy density compared to
NaS and Li-ion technologie, higher
space requirements
2. Limited experience in industrial
scale
3. High environmental impact
through acidic technology
4. High fixed cost
5. Not maintenance free
Lithium Polymer
battery
Li-Kobalt, Li-
Mangan …
1. Higher energy density and
therefore lower weight and less
volume compared to LiFePO4
2. Minimal maintainance
1. Explosive and oxygen-reactive
cells! (Dreamliner accidents
2013!)
2. Only 1000 cycles lifetime
3. Limited industrial scale experience
4. Need nearly double the amount of
Lithium in comparison to LiFePO4
batteries
Lithium Iron
Phosphate battery
(LiFePO4)
1. Self secure; non explosive!
2. Higher energy density compared to
Lead-Acid and VRB
3. relatively small place requirements
4. Very long lifetime: >5000 cycles
and more
5. Nearly maintenance-free
6. Low environmental impact
1. Limited industrial scale experience
2. A bit more volume and weight
than LiPolymer batteries
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
Questionnaire for stationary energy storage systems
Company:_______________________ Project/-No.:__________________________
Name: _______________________ Phone-No. : __________________________
Address..: _______________________ Fax-No.: ___________________________
_______________________ e-mail: ___________________________
Site of operation:
Country: ________________________ Region: ___________________________
Energy storage system:  On-Grid  Off-Grid
For Grid use system  increasing self consumption  load balancing
requirements:
 control energy  reducing peak loads
 UPS  grid stabilisation
Which energy should be used for charging the batteries? Power / amount of energy
 Solar charging ____[kW] _______ [kWh]
 Windpower ____[kW] _______ [kWh]
 Heat and power plant ____[kW] _______ [kWh]
 Public grid ____[kW] _______ [kWh]
 Others ____________________________________ ____[kW] _______ [kWh]
Solar Plant:  Solar modules with PV inverter is already existing
 Solarsystem is planned (Please send us detailled informations about the planned solar system
and the appropriate power, number of modules, type of modules, etc.)
Connection voltage for energy storage systems:
 AC voltage:_____V frequency:  50 Hz /  60 Hz  single-phase /  three-phase
Assessment of demand:
No. Name/Type of power
consumer
power [kW] or
[kVA]
cos  rated voltage
[V]
Average energy consumption/year
[kWh/a]
∑
Faktor GmbH clean energy GmbH
Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt
Tel: + 49 8071 93120 Tel: + 49 9334 941 631
EMail: batterien@faktor.de Email: info@cleanenergygmbh.de
www.faktor.de www.cleanenergygmbh.de
Storage size: Maximum output power: ________ [kW] _________ [kVA]
Rated output power:: ________ [kW] _________ [kVA]
Desired storage capacity: ________ [kWh] ________ [Ah]
Autarchic desired autonomy period: ________ [h]
Cycles per day: approx. ______________ Cycles per year: approx.________________
Off-Grid-system: voltage:_____ V power:_____ of PV plant
voltage:_____ V power:_____ of fuel/gas generator
Identification of the installation:
Do you have a reacitve power compensation?  Yes  No
Name of the responsible power utility: ______________________
Electrical output: ______________ [kVA]
Input voltage: ______________ [V]
Distance of grid connection point to power plant: ______________ [km]
Input voltage of medium voltage swichgear: ______________ [kV]
Type of transformer: ____________________
Numbers of transformers: ____________________
Grid side measuring:  medium voltage level
 low voltage level
Remarks:
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

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MEGAMAX energy storage system

  • 1. megamax The MW-Storage System of Faktor & clean energy 1 MWh/500 kW
  • 2. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de Introduction Contents 1. Short Description of Technology 2. Main Parameters of megacen Storage System 3. Main Applications 4. Battery Technology in Comparison
  • 3. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de 1. Short Description of Technology clean energy and Faktor/AWE present the first TÜV certified megawatt storage system called . Themegamax electrical energy storage system based on battery energy storage technology includes state of art superior batteries: lithium-iron-phosphate batteries. An especially developed two-way, high-capacity inverter and transformator (2 x 250 kW, 3-phase, 0.4 kV) is responsible for the loading of the battery blocks by the grid as well as for feeding the grid with the storage system’s energy. The storage units can be operated and managed remotely via the AWE BSVPP monitoring and process control system (BSVPP: Battery Strengthen Virtual Power Plant). Operating and managing is a geographically independent procedure. The equipment is going to be placed in a 40’ feet high sea container. The container includes all the major equipment, the control system and the cooling technology, which is capable to maintain the required temperature. The cooling technology is also operated by the control unit. Because of its standard size and design, the plant is mobile and can easily be moved. But it is also applicable for stationary use inside as well as outside of buildings or halls. 2. Main parameters of Storage Systemmegamax 1 Built-in storage capacity 1 MWh 2 In/output performance 500 kW 3 Weight (batteries included) ~ 22 t 4 Input/Output voltage (3 phase) 3*400/230 V 5 External dimensions of the container 12,192 m*2,438 m*2,896 m (40"*8"*9,6") 6 No. of built-in batteries 2*192 db (1'000 Ah; 3,2V; monocell) 7 Battery Management System (BMS) AWE self-developed 8 No. of built-in inverter 2*250 kW, AWE self-developed 9 Max. discharge time 2 hours 10 Control BSVPP (Battery Strengthen Virtual Power Plant) - AWE self-developed 3. Main Storage Applications I. The Lithium Energy Storage is very suitable for ancillary service purpose (control energy) because of its short reaction time. II. It serves for interference filtering on medium and high voltage system level in order to prevent disturbances and damages of sensitive electronic equipments. III. The Storage System maintains uninterrupted power in case of electrical outage: UPS function! Because of the very short switching time (only milliseconds!) the availability of the changeover voltage downstream and the availability of the changeover function are absolutely ensured. IV. The Storage System is able to feed in a defined idle power into the medium-voltage grid not only in normal operation, but also during a short breakdown of the voltage in the high or highest-voltage grid.
  • 4. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de V. The MW-Storage can be used as a mobile off-grid power station providing energy where normally is none: in emergency cases, for out-door events, geological research areas, …) VI. Storages in combination with PV-parks, provide power during night time in order to keepmegamax going the system connection with the surrounding distribution grid. 4. Battery Technologies in comparison: Li-iron-phosphate batteries – a leading edge technology Our Storage System is based on the Li-iron-phosphate battery technology. The overview shows why: Technology Advantages Disadvantages Modern lead-acid battery 1. Well known technology 2. Cheapest battery (USD/Ah) 1. Low energy density, relatively high space requirements 2. <1000 cycle lifetime 3. High environmental impact NaS battery 1. Higher energy density compared to VBR and Lead-Acid 2. High lifetime(even 6000 cycle) 3. Low environmental impact through lifecycle 1. Flammable technology 00- 0 C – fire accident in Japan in September of 2011) 2. Through corrosion problems the self discharge rate increases constantly in time Vanadium Redox battery VRB 1. Higher energy density compared to Lead-Acid. 2. High lifetime (10000 cycle) 3. Closed system 1. Lower energy density compared to NaS and Li-ion technologie, higher space requirements 2. Limited experience in industrial scale 3. High environmental impact through acidic technology 4. High fixed cost 5. Not maintenance free Lithium Polymer battery Li-Kobalt, Li- Mangan … 1. Higher energy density and therefore lower weight and less volume compared to LiFePO4 2. Minimal maintainance 1. Explosive and oxygen-reactive cells! (Dreamliner accidents 2013!) 2. Only 1000 cycles lifetime 3. Limited industrial scale experience 4. Need nearly double the amount of Lithium in comparison to LiFePO4 batteries Lithium Iron Phosphate battery (LiFePO4) 1. Self secure; non explosive! 2. Higher energy density compared to Lead-Acid and VRB 3. relatively small place requirements 4. Very long lifetime: >5000 cycles and more 5. Nearly maintenance-free 6. Low environmental impact 1. Limited industrial scale experience 2. A bit more volume and weight than LiPolymer batteries
  • 5. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de
  • 6. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de
  • 7. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de Questionnaire for stationary energy storage systems Company:_______________________ Project/-No.:__________________________ Name: _______________________ Phone-No. : __________________________ Address..: _______________________ Fax-No.: ___________________________ _______________________ e-mail: ___________________________ Site of operation: Country: ________________________ Region: ___________________________ Energy storage system:  On-Grid  Off-Grid For Grid use system  increasing self consumption  load balancing requirements:  control energy  reducing peak loads  UPS  grid stabilisation Which energy should be used for charging the batteries? Power / amount of energy  Solar charging ____[kW] _______ [kWh]  Windpower ____[kW] _______ [kWh]  Heat and power plant ____[kW] _______ [kWh]  Public grid ____[kW] _______ [kWh]  Others ____________________________________ ____[kW] _______ [kWh] Solar Plant:  Solar modules with PV inverter is already existing  Solarsystem is planned (Please send us detailled informations about the planned solar system and the appropriate power, number of modules, type of modules, etc.) Connection voltage for energy storage systems:  AC voltage:_____V frequency:  50 Hz /  60 Hz  single-phase /  three-phase Assessment of demand: No. Name/Type of power consumer power [kW] or [kVA] cos  rated voltage [V] Average energy consumption/year [kWh/a] ∑
  • 8. Faktor GmbH clean energy GmbH Spinnereiinsel 3D | D- 83059 Kolbermoor Hohlweg 1 | D- 97 232 Giebelstadt Tel: + 49 8071 93120 Tel: + 49 9334 941 631 EMail: batterien@faktor.de Email: info@cleanenergygmbh.de www.faktor.de www.cleanenergygmbh.de Storage size: Maximum output power: ________ [kW] _________ [kVA] Rated output power:: ________ [kW] _________ [kVA] Desired storage capacity: ________ [kWh] ________ [Ah] Autarchic desired autonomy period: ________ [h] Cycles per day: approx. ______________ Cycles per year: approx.________________ Off-Grid-system: voltage:_____ V power:_____ of PV plant voltage:_____ V power:_____ of fuel/gas generator Identification of the installation: Do you have a reacitve power compensation?  Yes  No Name of the responsible power utility: ______________________ Electrical output: ______________ [kVA] Input voltage: ______________ [V] Distance of grid connection point to power plant: ______________ [km] Input voltage of medium voltage swichgear: ______________ [kV] Type of transformer: ____________________ Numbers of transformers: ____________________ Grid side measuring:  medium voltage level  low voltage level Remarks: ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________