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humiSonic direct
humidity control meets energy saving
Valerio Nalini
Chillventa 2016
Nuremberg
We lead the evolution of control technologies and humidification
for air‐conditioning & refrigeration.
Our products are designed to support our customers
with the most advanced energy savings solutions.
1100+
Employees
19
Subsidiaries
3,700+
Customers
6,200
Part
numbers
203 Mln€
2015 Turnover
7 Mln
Pcs per year
7
Production facilities
CAREL in snapshot
Continuous innovation
7% turnover
Invested each year in 
R&D
18%
Of Employees in R&D
Agenda
 Isothermal vs adiabatic humidification
 Ultrasonic humidification
 humiSonic direct: features
 Applications
• Dry bulb temperature is the one we
normally perceive. It is a measure of 
sensible heat.
• Relative humidity is the value that 
indicates how far the air is from 
saturation. When air is 100% saturated 
condensate starts forming.
• The capacity of air to contain
humidity increases with 
temperature.
Steam vs adiabatic technologies
• Isothermal humidification is achieved
by introducing steam into the air
• Energy for the water to steam change
of state (≈700W/l) is provided
externally. Enthalpy increases
• Air temperature does not change
(hence isothermal)
Steam vs adiabatic technologies
STEAM HUMIDIFICATION
• Adiabatic humidification is achieved by 
spraying fine water droplets
• Water spontaneously evaporates
• Energy for the change of state is provided
by air. The total amount of energy does
not change (hence adiabatic)
• Sensible heat is converted into latent heat
Air is cooled
Steam vs adiabatic technologies
ADIABATIC HUMIDIFICATION
humiSonic direct
WORKING
HOURS
ELECTRICAL
CONSUMPTION
DROPLET 
SIZE
transducers 
lifetime
compared to steam 
humidifiers
instantaneous
absorption 
humiSonic direct
vacuum
Ultrasonic humidification
Water nebulization happens due to a double 
effect:
CAVITATION
The rapid vibration creates small cavitation 
air bubbles which explode on the surface 
releasing microscopic droplets
CAPILLARY WAVE
Waves generated in the water tank by the 
oscillators release droplets
droplet size
Ultrasonic humidification
STAND‐ALONE UNIT
humiSonic needs just the power, RO 
water and drain connections:
 control/electrical panel is not 
needed
 built‐in humidity probe
plug & play!
Features
CAPACITY (kg/h)
2 -
4 -
6 -
8 -
UU02 UU04 UU06 UU08
Features
POWER CONSUMPTION (W/kg)
humiSonic needs less than 80 watt per kg of nebulized water,
about 10% compared to steam technology
0 100 200 300 400 500 600 700 800
Isothermal
humiSonic
Features
ENDURANCE
• power 0,5 kg/h
• lifetime 10.000 hr with RO water
the transducer’s driver has been 
developed by Carel
Features
hours
Features
ENDURANCE
PRECISION
humiSonic stand‐alone 
guarantees a ±5% accuracy 
around the set point.
Accuracy can be improved:
• Active humidity probe (optional)
more accurate than the embedded one
• Proportional signal 0‐10V / 4‐20mA
integration with the bms
-5% +5%
SP rh
capacity
Features
PRECISION
SP rh
capacity
on requested
capacity
Features
HYGIENE
hygiene on adiabatic solutions is a must for CAREL
 automatic washing cycles management
 automatic tank drain if shut down
 each component in touch with                                            
water is stainless steel made 
 humiSonic uses fresh RO water with the additional safety
of the UV lamp
Features
MASTER/SLAVE
for extra capacity demand or homogeneous humidity 
distribution a master unit can drive up to three humiSonic, 
for a total system capacity of 32 kg/h.
Each slave unit matches the master status.
T‐Lan
Features
CERTIFICATIONS
Features
Caratteristiche del prodotto
The features we just saw make humiSonic versatile, 
able to match the needs a wide range of applications: 
from the comfort to the process ones.
As a stand alone unit humiSonic is ideal for retrofit
aiming at energy saving
Applications
RETROFIT IN A DATACENTER
One humiSonic in 
the room can 
replace old steam
humidifiers inside 
each CRAC.
Applications
8 kg/h 
nebulized water
5.5 kW 
cooling effect
+
+
0.7 kW 
electric consumption
=
5.3 kW 
saved on steam generation
1.8 kW*
saved on mechanical cooling
= 7.1 kW 
electric energy saving
‐11t*
each year
≈
RETROFIT IN A DATACENTER
Applications
* assumptions in the appendix
Investment payback typically occurs in less than 2 years*.
RETROFIT IN A DATACENTER
Applications
* assumptions in the appendix
Available @ www.carel.com/datacenter-webinar
DATACENTER WEBINAR
Applications
30
Chillventa Specialist Forums 2016
Chillventa Fachforen 2016
Hall 4A
Appendix
Parameter Value
Humidification load 8 kg/h
Operating time 2000 hr/yr
Mechanical Cooling system EER 3
CO2 / kWh 0.76 kg*
Cost of electricity 0.15 €/kWh
Cost of water 2 €/m3
*Average between coal and natural gas. Source: eia.gov

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