The document discusses the importance of effective equipment maintenance and management through proper training and tools, emphasizing that 68% of equipment failures occur before their normal lifespan due to incorrect practices. It highlights best practices such as root cause analysis and a balanced approach to predictive, preventive, and corrective maintenance tasks to minimize costs and increase efficiency. Various professional maintenance tools are recommended to enhance operators' and technicians' capabilities, ultimately fostering a culture of efficient maintenance.

1. From Equipment Maintenance
To Equipment Management:
Combine the right training and tools!
www.cyclocam.be
Check out the movies on our website!

2. Nestlé recalled 7 million jars of
baby-food to win back the
consumers´ trust due to a
production error discovered in
one single production lot

3. 68% of failures are WAY BEFORE
the normal lifetime of your parts.
One third by wrong lubrification
One third by wrong design
One third by wrong settings

4. 86% of manufacturing companies
could double their throughput
without adding additional
production lines…
…but they don’t know it

5. Quick Reminder:
Economic optimum since 1983
€
Breakdown cost
Preventive costs # Breakdowns
#

6. Usual Strategy: Trial & Error

7. Trial & Error is not efficient!
•Still below optimal production speed
•Root cause remains unknown
•Hence it will happen again!
(often on Friday-evening!)

8. Best in class Strategy:
Enable
• Root cause fixing
• Proper balance of predictive,
preventive and corrective tasks
trough proper analysis & planning
⇒ decrease overall maintenance cost

9. Best in class Strategy:
Increase capability of your
operators and maintenance
technicians:
Right training
• Risk Based Inspection
• Lifetime Management
• …
Right tools
• Inspection
• Monitoring
• Root Cause Analysis

10. Overview of tools for professional maintenance:
High speed video

11. 1st critical tool for professional maintenance:
Voltmeter for tension, resistance, currents, ...

12. 2nd critical tool for professional maintenance:
Infrared - for electrical panels, engines, gearboxes, ...

13. 3th critical tool for professional maintenance:
Ultrasonic testing of airleaks, bearing issues, ...

14. 4th critical tool for professional maintenance:
Vibration analysis tool for enclosed moving parts

15. 5th critical tool for professional maintenance:
Real time high speed video, for seeing and
measuring (!) movements

16. Let’s discuss typical maintenance issues and use
of the right tools:
• Filling lines
• Labeling devices
• Dosing machine
• Robot tuning
16

17. Filling lines
17

18. Filling lines
1. C° & Volt check temperature & voltage
2. IR excessive friction & kortsluiting
3. UltraSound air losses
4. Vibration monitor resonation to predict
engine failures
6. Cyclocam monitor abnormal behaviour while
running at different speeds
18

19. Filling lines
Movie
19

20. Labeling devices
20

21. Labeling devices
1. C° & Volt check temperature & voltage
2. IR excessive friction & kortsluiting
3. UltraSound n.a.
4. Vibration n.a.
5. Cyclocam monitor abnormal behaviour while
running at different speeds
Detecteren van verkeerde
uitlijning, balancing issues
21

22. Labeling devices
Movie
22

23. Dosing
23

24. Dosing
1. C° & Volt check temperature & voltage
2. IR excessive friction & kortsluiting
3. UltraSound Airlosses, bearings, valves
4. Vibration monitor resonation changes to
predict engine failure, bearings,
belts, gearboxes, cavitation
7. Oil n.a.
8. Cyclocam monitor abnormal behaviour while
running at different speeds 24

25. Dosing
Movie
25

26. Robots
26

27. Robots
1. C° & Volt check temperature & voltage
2. IR Excessive friction & kortsluiting
3. UltraSound Air leakage
4. Vibration Bearing control, crown wheel
5. Cyclocam Tune the timings of your Pick &
Place programs & Vacuum
settings
27

28. Robots
Movie
28

29. Use the right tool for the right
equipment!
• Temperature and Voltage meter
• IR Thermography
• UltraSound Analysis
• Vibration Analysis
• Cyclical camera
• Oil Analysis
• mainly for gearboxes and heavy duty
equipment, not further discussed here

30. … and reduce your breakdown costs
• Increase the capability of the operators to restore
and keep the machine in basic conditions
• Increase the capability of the technicians to really
repair, maintain and fundamentally improve the
machines
• Support the right tools for the right people to
facilitate real breakdown analyses and reductions
• Foster a culture of effective maintenance, where
preventive maintenance is developed on all
equipment

31. Important considerations when buying Tools
• Get a device designed for your application
•Be sure that it is real-time, easy and fast to use
•Include the full impact in the ROI calculations

32. Eliminate the root cause of your failures…

33. From Equipment Maintenance
To Equipment Management:
Combine the right training and tools!
www.cyclocam.be
Contact me:
Wouter De Stecker
Wouter@cyclocam.be
+32 479 90 10 92

34. Filling lines
Movie:
Beer filling
lines
(explosion)
34