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Hi Lift Jack Workshop
Dr. Tejas Kothari
Contents
What is a Hi Lift Jack
Different Types of Hi Lift
jacks
Parts of a Hi Lift Jack
Specifications
Safety & Handling
Uses & Application
Working mechanism
Accessories
Maintenance
Mounting on your vehicle
Other Manufacturers
Air Jack
What’s wrong in
this pic?
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Hi Lift Jack
Versatile lever-operated mechanical jack capable of a lift of a
metre or more
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Characterized by rugged, simple construction.
It comprises a steel beam with a series of equally spaced holes
along its length, and a hand operated mechanism which can be
moved from one end of the beam to the other through the use of
a pair of climbing pins.
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Typical sizes for the farm jack are 4 feet, 5 feet and 6 feet, the size
referring to the length of the beam.
The jack's versatility stems from the fact that it can be used for such
applications as lifting, winching, clamping, pulling and pushing.
Synonyms
Farm Jack
Implement Jack
Railroad Jack
Vaporjack
Unijack
Jackall
Handyman Jack
Sheepherder's Jack
Long-beam ratchet jacks
The Widow Maker
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History
Founded in 1895 by
the late Philip John
Harrah
First jack made in
1905
One of the oldest
family run companies
in the state of Indiana,
USA
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Types
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Cast / Steel
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Occasional offroad use
Black powder finish
3’, 3.5’, 4’ & 5’
All Cast
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Regular offroad use
Red powder finish
3.5’, 4’ & 5’
X-treme
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Extreme offroad use
Charcoal Metallic
powder finish
4’ & 5’
Clamping & Winching
attachment
First Responder Jack
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Similar to x-treme
Bright colour
Fluorescent coating
Swivel base
Parts
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Specifications
Weight
Rating
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Weight
11.3 to 14.2 Kgs
Why is it important to know the weight?
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Rated Load
The rated load is the heaviest load which a piece of
equipment has been designed to deal with.
Manufacturers determine the rated load. This is done in
part with the use of standardized equipment which has
known tolerances, and in part by testing the equipment to
see how much of a load it can bear or produce.
4660 pounds / 2113.74 kgs
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Tested Load
Test loads is usually a percent of the rated load applied to
any equipment
The purpose of a mechanical load test is to verify that all
the component parts are fit for task and loading it is
designed for.
7000 pounds / 3175.14 kgs
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Winching: 5000 pounds
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Clamping: 340 kgs
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Basic Safety
Read the manual
Keep bystanders away
Inspect the jack
Gloves
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Handling the jack
Weight
Position of reversing pin
Laying the jack down
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Uses
lifting
winching
clamping
pulling
pushing
spreading
to change a tyre
to clear an obstacle
remove a object stuck in
the ground
to break and seat a tyre
bead
extricate during accidents
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How does it work?
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The lifting ratio is almost 30:1
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Lifting
To change a tyre
To clear the diff / part resting on a rock
To lift a tyre to insert a traction aid
To escape a rut
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Pre-Lift Procedure
Switch off the vehicle - engage parking brake
Check the jack
Safety protocols
Inspect the surroundings and do a stuck assessment
Chock the wheels
Identify lifting points
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Inspect Surroundings
Will the vehicle become unstable
Will the vehicle roll off
Do i have an exit strategy - vehicle and yourself
Traction aids are ready
Do i have a firm base for the jack - slipping / sinking
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Chock and Block
A chock is a wedge for steadying an object and holding it
motionless, or for preventing the movement of a wheel.
Which wheel to chock?
Chock the wheel opposite the end being lifted.
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Lifting Points
Bumpers
Rock sliders
What not to use:
Tubular bumpers
Door Sills
Unrated Bumpers
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Lifting procedure
Positioning the jack
Holding the jack
Lifting procedure
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Grasp the handle firmly with both hands.
Carefully pump the handle up and down to raise the load.
Do not use an extension on the handle. Why?
The load will be raised on each down stroke of the handle.
Watch the load and the jack carefully. Stop lifting if either
one starts to move. Do not continue until it is safe to do so.
When the load is raised to the desired height, place the
handle in the upright position clipped to the steel standard
bar.
Stabilize the load
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Lowering the load
Most dangerous part
Important! During lifting and lowering, the weight of the
load pushes up against the jack’s handle. If your hands
slip off the handle, or if the handle is horizontal when you
move the reversing latch, it may move up very quickly.
The jack must have a load of 150 lbs. or more to lower
step-by-step. Otherwise, the lifting mechanism will slide
down to the base plate, dropping your load. Ensure all
bystanders are clear of the load being lowered.
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Be sure the handle is in the upright position clipped to the
steel standard bar before lowering the load.
Move the reversing latch to the down position.
Grasp the handle firmly with both hands. Carefully pump
the handle up and down to lower the load.
The load will be lowered on each up stroke of the handle.
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Clamping
Loosen the standard top clamp-clevis bolt.
Turn the top clamp-clevis 90° to the steel standard bar,
and re-tighten the bolt.
Note: You can connect the top clamp-clevis anywhere
along the steel standard bar to use the jack as a clamp.
Operate the jack as you would for raising a load
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Winching
Make sure the top clamp-clevis is in line with the steel standard bar.
Install one end of a chain or tow strap securely to the object to be
winched. Securely attach the other end of the chain or tow strap to
the top clamp-clevis of the jack.
Take another chain or tow strap and secure one end to a fixed, stable
object. Attach the other end of the chain or tow strap to the large
runner on the jack (do not attach chain or shackle to bottom hole of
the large runner on the jack). If the fixed object is a tree, follow “Tread
Lightly” principles and use a tree strap.
Operate the jack as you would for raising a load
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Spreading
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Breaking the tyre bead
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Jack and Push
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Reference: Ken Sibly The New Zealand 4 Wheel Drive Handbook.
Shoal Bay, 2004, page 183 Personal copy.
Accessories
www.hi-lift.com
DIYs / alternatives
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Neoprene Jack Cover
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Jack Protector
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Mounts
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Handle Keeper
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Lift-Mate
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Off-Road Base
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Off-Road Kit
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Bumper Lift
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Fix-It-Kit
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Handle-All
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Jack Mate
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Mount Adapter
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Mount Adapter
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Self Recovery
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Tip # 1
You can use the hi lift handle to straighten out a bent
steering rod.
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Tip # 2
Use a shovel to
reposition your
tyre.
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!
Tip # 3
Which Gloves?
Why?
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Ideal Glove
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Maintenance
NEVER PERFORM MAINTENANCE ON THE JACK
WHILE IT IS UNDER LOAD.
Cleaning
Air pressure, water pressure, or a stiff brush to clean.
Use a non-flammable cleaning solvent or another
good de-greaser to clean the jack.
Remove any existing rust, preferably with a
penetrating lubricant
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Binding
If the climbing pins start to bind in the holes of the
standard bar the jack will not operate properly and
safely. Rusty climbing pins, dirt, or worn bar can be
causes of binding.
Clean and lubricate the lifting mechanism. Test the
jack by lifting it up without a load. If the binding
continues, send it for repair. If the jack binds while
under a load, use a jack with equal or larger load
capacity to lower the load safely to the ground. After
unbinding the jack clean, lubricate and test.
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Storing the Jack
Place the handle in the upright clipped position against
the steel standard bar.
Raise the reversing latch until it locks in the up position.
Store in the upright clipped position in a dry location,
preferably indoors.
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Why not to use grease?
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Mounting on your vehicle
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Bumper - vertical or horizontal
Roof Rack
Roll bar
Hood
Inside
Tyre Mount
Bumper
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Bumper
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Bumper
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Bumper
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Bumper
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Roof Rack
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Roll bar
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Hood
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Inside
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Inside
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Tyre Mount
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Alternative - Air Jack
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Air	
  Jack High-­‐li.
Used	
  when	
  engine	
  is	
  running Used	
  without	
  engine	
  running
Used	
  on	
  almost	
  any	
  vehicle Needs	
  accessories	
  or	
  jacking	
  points
Wont	
  sink	
  in	
  so.	
  ground Needs	
  base	
  to	
  prevent	
  sinking
More	
  stable	
  less	
  versaAle Less	
  stable	
  very	
  versaAle
Cannot	
  be	
  used	
  as	
  a	
  winch Can	
  be	
  used	
  as	
  a	
  winch
Cannot	
  be	
  used	
  as	
  to	
  jack	
  and	
  push Can	
  be	
  used	
  to	
  jack	
  and	
  push
Dust	
  and	
  sand	
  does	
  not	
  affect	
  operaAon Dust	
  and	
  sand	
  can	
  jam	
  mechanism
Useless	
  if	
  punctured Reliable	
  if	
  properly	
  maintained
Small	
  punctures	
  may	
  be	
  patched Spares	
  available
Other Manufacturers
Reese
Larin
Jackall
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What’s wrong in this picture?
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Thank You

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