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Uploaded byDr. Nilesh Mohite
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Comprehensive Introduction to Manufacturing Processes and Production Systems

Explore manufacturing fundamentals, types of production systems, and roles of manufacturing engineers, illustrated with real-world examples like pen production and product-specific manufacturing choices.

Engineering◦
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Introduction to Manufacturing Process by Dr. Nilesh T. Mohite Assistant Professor D.Y.Patil College of Engineering and Technology, Kolhapur
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 2 "How many manufacturing processes were involved in making this pen?" Plastic body Injection Molding → Metal tip Turning → Spring Wire Forming → Ink tube Extrusion → Assembly Automated Assembly → Packaging
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 3 "What do all these products have in common?" Manufacturing is the backbone of civilization.
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 4 Manufacturing Conversion of Raw Material into Finished Product
5 Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur
6 Manufacturing Creates value Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 7 How do you think this was made?
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 10
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 11 Types of Manufacturing Organizations
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 12 Project Characteristics 1. Highest variety 2. Lowest volume 3. Very expensive 4. Long completion time
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 13 Job shop production
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 14 Batch Production
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 15 Mass Production
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 16 Flow Production
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 17 "Which production system would you choose for?"  5 customized gates? →  500 school benches? →  5 lakh plastic bottles/day? →  A new highway? →  Cement? →
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 18 "Which production system would you choose for?" Product Correct Answer Dam Lathe Job Bakery Bread Maruti Suzuki Swift Petrol Steel Hospital Bed Gearbox Repair Aircraft Chocolate Toothpaste Cement
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 19 "Which production system would you choose for?" Product Correct Answer Dam Project Lathe Job Job Shop School Uniform Batch Maruti Suzuki Swift Mass Petrol Flow Steel Flow Hospital Bed Batch Gearbox Repair Job Shop Aircraft Project Chocolate Batch Toothpaste Mass Cement Flow
Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur 20 Manufacturing Engineer Roles Drawing and Drafting Design and Design Calculations CAD CAM CAE
21 Core Manufacturing , Jigs Fixture, Process, Optimization Quality Control Engineer Dr. Nilesh T. Mohite, Department of Mechanical Engineering, DYPCET, Kolhapur