Comprehensive Guide to Plastifloor and Plastipur Resin Coatings

Cure it fast with our Plastifloor and
Plastipur resins
PLASTI-CHEMIE

1
AGENDA
ABOUT THE GENERAL
MANAGER
ABOUT PLASTI-CHEMIE
PLASTIFLOOR
PLASTIPUR & PLASTISTONE
WORKSHOP
PRODUCTOVERVIEW
PLASTIFLOOR
INSTALLATION
REFERENCE & PROJECTS

• 58 years old & active in the coating
industry since 1991
• started his business in 1991 with RPM
• since 1995 general manager of Plasti-
Chemie GmbH
• more than 30 years' experience in the
MMA resin business
GENERAL MANAGER OF PLASTI-CHEMIE
VOLKMAR
LULL
ABOUT
2

ABOUT PLASTI-CHEMIE GMBH
1995
Start of the first
production - since
then more than 2000
tons can be produced
annually.
The company is
owned by Knorr
Venture Capital Group
Inc, a US holding
company
From coatings for
roofs, walls & floors
Contains 90% MMA &
PUMMA resins
-
10% epoxy resins,
polyaspartic &
bitumen
We export 80% of our
products to Europe,
Asia, the Middle East,
Africa, South America,
the USA, Canada and
Australia
OWNER PRODUCTION ASSORTMENT WORLDWIDE
3

HEADQUARTERS IN
GERMANY
Falkenstein

OFFICE IN THE US
Plasti Chemie
North America LLC.
In Naples

Our production
MIXING SYSTEM
>
>
>
6
Automatic mixing system
Daily shift capacity of 10
tons
Produced in 2 batches
of 5 tons each

Our
production
CONTAINER STORAGE
>
>
>
7
Container storage outside the
warehouse
storage of the Plastifloor® productions
for dangerous goods

>
hardener is available in:
• 25kg box
• 5/ 2,5kg box
• 0,4kg bottle
8
Our production
MADE IN FALKENSTEIN
>
>
Our resins are available in
the following sizes:
• 180kg drum
• 25kg barrel
• 10kg barrel
Sands in 25kg bags
> Fleece in 105 m2 rolls

9
WORLDWIDE SHIPPING
WE SHIP OUR GOODS BY TRUCK, SEA
CONTAINER OR AIRPLANE

OUR LABORATORY
Before we fill the resins in the drums we
testing the properties:
• reactivity time
• Viscosity
• Flowing size
• Adhesion to the substrate
• flexural strength
• elongation
10

QUALITY TESTING
HOT TIRE TEST
ADHESION TO THE
SUBSTRATE
ELONGATION
11

QUALITY TESTING
ADHESION TO THE
SUBSTRATE
12

They are not epoxy resins
Plastifloor resins are not as new as you might think. They have
been used for industrial coatings all over the world for more
than 70 years. But what exactly are they?
They are not polyester resins
They are not polyurethane resins

WHAT ARE PLASTIFLOOR®
RESINS?
What makes Plastifloor resins
so unique?
Plasti-Chemie's Plastifloor resins have several unique
features that distinguish them from the conventional
coating materials mentioned above.
16
Plastifloor resins are methylmethacrylate resins (MMA)
that cure by radical polymerization.

TECHNICAL
ADVANTAGES
Fast curing of 1-2 hours
Usable at temperatures from -30°C up to +70 °C
Sprayable versions available
High chemical resistance
Non-slip and easy to clean coating
Low viscosity of the resin allows application with a
spatula or roller
Resins are available from flexible to very hard
Installation of smooth, colored, decorative or textured
surfaces, they are highly elastic, hygienic, chemical
resistant and wear resistant
17

• Parking Decks
• Bicycle path
• lining
• waterproofing
• Bridges and Ship
Decks
• tunnels
PUPLIC:
APPLICATION AREA
• Factory Halls, warehouse
• Offices, laboratories
• Garages, Ramps
• Swimming Pools inside and around
• Terraces, Stairs and Balconies
• Plastifloor resins are certified for all
industries
• resins used outside and for inside
applications.
PRIVATE:
Plastifloor resins are certified for all industries, the resins
can be used for exterior and interior applications
18

CERTIFICATIONS
Our resins are certified by:
MPI - Slip resistance
• Plastifloor® floors have slip resistance
classes R9, R,10, R11, R12 & R13
ISEGA - Certificate of compilance
• Our floors can be used safely in the
food sector
TÜV SÜD - Material testing
• Possess conditions for extremely high
mechanical stress & good adhesion
eco - Health safety
• Plastifloor® resins pose no danger
during use
19

FLOOR
PREPARATION
Grinding, milling &
blasting
Plastifloor® primers
can be used on all
substrates
Fills uneven areas,
defects & holes in the
substrate
With chemically
resistant, highly
elastic properties
Top coat protective
layer with special
properties. Use of
Plastifloor additives
improves the
performance of the
top coat
PRIMER MORTAR* COATING SEALER
20
PRODUCT INSTALLATION OVERVIEW

>
>
ABOUT PLASTIPUR
RESINS
The resins are clear, smell-neutral and
cure within 6-7 hours
21
Plastipur resins are based on
polyaspartic acids
They are not epoxy resins
They are not polyurethane
resins

APPLICATION AREA
of Plastipur products
Plastipur resins are
ideal as a chemical-
resistant, clear sealer
on Plastifloor
coatings.
22

>
>
ABOUT PLASTISTONE
RESINS
The resins are clear or colored, smell
neutral and cure within 12-16 hours
23
Plastistone resins are based on epoxy
resins
They are not acrylic resins
They are not polyurethane
resins

APPLICATION AREA
of Plastistone Produkten
Plastistone resins are ideal as
a mechanically resistant, self-
leveling floor coating when
time is not an issue.
24

25
COATING DEFECTS
EPOXY COATINGS DON´T LAST LONG WHEN THEY APPLIED TOO
THIN.

26
COATING DEFECTS
TOO MANY DIFFERENT LAYERS MADE FROM DIFFERENT
MATERIALS.

27
COATING DEFECTS
THE OLD COATING IS LOOSE FOM THE CONCRETE SUBSTRATE
WHEN IT’S TOO THIN AND FORK LIFT TRAFFIC GOES ON.

28
DETAIL DEFECTS
CRACKED COVES

29
SUBSTRATE DEFECTS
CRACKED AND UNEVEN SUBSTRATE

MORE THAN 7000
BRIDGES
need repairs in Germany

BITUMEN ROOFS
need repairs in italy

>
Laying waterproofing membranes
with airless sprayers on bridges,
tunnels and roofs
32
THE SOLUTION
You can solve all these problems with the
Plastifloor resin family
>
Thanks to the unique resin formulation,
Plastifloor resins can cover cracks, fill
joints & achieve better adhesion to the
substrate than other flooring systems
Level uneven subfloors quickly
and easily
>

33
PLASTIFLOOR-ADHESIVES
FOR CONCRETE TOWERS

34
PLASTIFLOOR-RESINS
FOR ROOF COATINGS

35
PLASTIFLOOR-RESINS
FOR LININGS

36
PLASTIFLOOR-RESINS
FOR ACRYLIC CARBON SHEETS

PRODUCT
OVERVIEW
Plastifloor® 113 additive for wet spots
Plastifloor® 114 crack sealer
Plastifloor® 116 aspalt primer
Plastifloor® 118 wet substrate primer
Plastifloor® 112 primer (concrete)
PRIMER
38

PRODUCT
overview
Plastifloor® 418/SL floor system
Plastifloor® 418/TO floor system
Plastifloor® 500 „style“ floor system
Plastifloor® 800 PUMMA-Hybrid
Plastifloor® 800 SP PUMMA hybrid sprayable
Plastifloor® 332/SL and BD flexible floor system
BASECOATS
Plastifloor® 510 Terrazzo
39

PRODUCT
overview
Plastifloor® 526 wet areas, med. flex
Plastifloor® 528 flexible sealer
Plastifloor® 522 interior, hard
SEALERS
40

PRODUCT
overview
Plastifloor® hardener M for matt and scratch-
resistant sealcoats
Plastifloor® 430 very flexible, lowly viscous
resin for joints and membranes in cold
storage rooms
Plastifloor® hardener 50W(50%BPO)
HARDENER &
JOINT FILLER
41

PRODUCT
overview
Plastifloor® 540/H gel for coves
Plastifloor® 050/051 Polymer concrete
Plastifloor® 050F/051 flexible Polymer concrete
Plastifloor® 050/051S Polymer adhesive
Plastifloor® 510/PC with C2 or B2
POLYMER MORTAR
SYSTEM & COVE
PASTE
42

PRODUCT
overview
Accelerator 440 ( thinner)
Adhesive Agent (increase the
adhesion)
Additive 523 (increase solvent resist)
Additive 527 (increase heat resist.)
Accelerator B101 (very low temperatures)
ACCESSORIES:
Cleanser (cleanser for tools)
MMA
43

PRODUCT
overview
Fillers like SL filler, silica flour, SL/PET
Color quartz mixtures
PU Joint fillers
Polyester Granulates for 500 „style“
Color pigments and paste
ADDITIVES
Technical support and service
44

PRODUCT
overview
PROFILES FOR
COVE SYSTEM
45

PRODUCT
overview
WATERTIGHT
PROFILE SYSTEMS
FOR JOINTS
46

5
HOW TO
PREPARE THE
SUBSTRATE?
>
Preparation of the
floor: grinding,
milling or shot
blasting
48

5
HOW IS THE
SUBSTRATE
TESTED?
>
Adhesion test
before application
49

5
HOW IS
HUMIDITY
MEASURED?
>
Moisture test
before use
50

5
PLASTIFLOOR
®
INSTALLATION
>
Cut the cracks and
fill stainless steel
fibres in
52

5
PLASTIFLOOR
®
INSTALLATION
>
Prepare drains with
tools
53

5
PLASTIFLOOR
®
INSTALLATION
>
apply the primer
by roller or
squeegee
54

5
PLASTIFLOOR
®
INSTALLATION
>
Fill cracks with
Plastifloor 510
slurry
55

5
PLASTIFLOOR
®
INSTALLATION
>
Fill the joints with
Joint Filler 430
slurry
56

5
PLASTIFLOOR
®
INSTALLATION
>
Level the floor with
mortar 510 + C2:
57

5
PLASTIFLOOR
®
INSTALLATION
>
Install the coves
with Plastifloor
540/H
58

5
PLASTIFLOOR
®
INSTALLATION
>
Prepare drain with
Plastifloor 510
mortar
59

5
PLASTIFLOOR
®
INSTALLATION
>
Apply the
membrane
Plastifloor 332:
60

5
PLASTIFLOOR
®
INSTALLATION
>
Application of the
coating with
Plastifloor® 418
S/L or
Plastifloor®
418 TO
61

5
PLASTIFLOOR
®
INSTALLATION
>
Use Graco XP 70
for the Plastifloor
800 SP
waterproofing
installation on
steel or concrete
substrates
62

5
PLASTIFLOOR
®
INSTALLATION
>
Broadcasting with
color quartz using
the broadcasting
machine
63

5
PLASTIFLOOR
®
INSTALLATION
>
Application of the
sealer
64

OUR SUPPORT:
Site trainings for applicators
Technical support on-site
Business support and consulting
In-house trainings for sales people
in-house training for applicators
PLASTIFLOOR IS EASY TO
INSTALL FOR TRAINED
APPLICATORS
Product meetings in hotels and meeting
locations
65

STEELWORK
Thuringia, Germany, 972 m²

MEILINGER
MEAT
Ingolstadt, Germany, 580 m²

AUTOMOBIL SUPPLIER
Brandenburg, Germany, 540m²

GTG
Grundelfingen,
Germany, 979m²

DELICATESSEN
ACHENBACH
Sulzbach (Taunus),
Germany

PLASTIPUR 570
FLAKED FLOOR
with Plastifloor® 418, Irland

LE PATRON
Böckten Switzerland

POMMERANER
Loitz, Germany, 372m²

RUDI KLEINKOPF
MACHINERY
Rastatt, Germany

SONNENBRÄU
BREWERY
Switzerland, 300m²

HOTEL KITCHEN
Kühlungsborn,
Germany, 46m²

BALTISKA
HALLEN
Malmö, Sweden

BUTCHERY
“MAX”
Hof, Germany, 110m²

RONDO
PET FOOD
Halle, Germany, 2900m²

INNOVATE,
LOADING AREA
Naumburg,
Germany, 700m²

BRUNNER
PACKAGING
MACHINES
Reutlingen, Germany

PLASTIFLOOR®
COVE SYSTEM
with profile system

PLASTIFLOOR®
418
Textile factory, Velen

PLASTIFLOOR®
418
Heinecken Brewery,
South Africa

M-BACK
WASHING KITCHEN
Germany

OPERATING
ROOM
with Plastistone

DISCOUNTER
with Plastifloor® S/L
broadcasted coating

WALZ-MÜHLE
Spice mill, Horb,
Germany

Comprehensive Guide to Plastifloor and Plastipur Resin Coatings

Comprehensive Guide to Plastifloor and Plastipur Resin Coatings

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