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Service Repair Manual
Models
730C2 Articulated Truck
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Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i07526804
Torque Converter Housing - Install
SMCS - 3105-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B - Loctite 242 -
C 385-4000 Seal Installation Tool 1
D - Loctite Flange Sealant 5900 -
Illustration 1 g03129265
1. Install studs (9) if removed. Install seal (8).
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Illustration 2 g03129058
Illustration 3 g03129157
2. Attach Tooling (A) and a suitable lifting device to torque converter housing. The weight of
torque converter housing (5) is approximately 227 kg (500 lb). Install torque converter
housing (5).
3. Apply Tooling (D) to the housing spotface and washer of bolt (7).
Note: Remove excess sealant after bolt (7) is torqued.
4. Install bolt (7). Apply Tooling (B) to the threads of studs (9). Install nuts (6). Tighten bolt
(7) and nuts (6) to a torque of 100 ± 20 N·m (74 ± 15 lb ft).
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Illustration 4 g03129025
5. Connect harness assembly and cable strap (4).
Illustration 5 g03129017
6. Connect harness assembly (2) and cable straps (3).
Illustration 6 g03128943
7. Use Tooling (C) and Install lip seal (1) dry.
End By:
a. Install the gear pump (scavenge transmission).
b. Install the torque converter.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04947892
Relief Valve (Torque Converter Inlet) - Remove and Install
SMCS - 3133-010-OL
Removal Procedure
Start By:
a. Remove the pump drive.
Illustration 1 g03141720
1. Remove bolts (1) and bolt (3). Remove manifold (2).
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Illustration 2 g01228580
2. Remove retaining ring (4). Remove relief valve (5).
Illustration 3 g01228581
3. Remove O-ring seal (6).
Installation Procedure
Illustration 4 g01228581
1. Install O-ring seal (6).
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Illustration 5 g01228580
2. Install relief valve (5). Install retaining ring (4).
Illustration 6 g03141720
3. Position manifold (2). Install bolts (1) and bolt (3).
End By:
a. Install the pump drive.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 10:49:00 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04954722
Accessory Drive (Transmission) - Remove and Install
SMCS - 1207-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
Illustration 1 g03140318
1. Remove bolts (1). Remove cover (2) and the O-ring seal.
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Illustration 2 g03140345
Illustration 3 g03140420
2. Remove bolts (3) from adapter (4). Use bolts (3) to remove adapter (4).
Illustration 4 g03141316
3. Remove O-ring seal (5) and shims (6).
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Illustration 5 g03141378
4. Use Tooling (A) and a suitable press to remove bearing cup (7).
Illustration 6 g03141418
5. Remove gear assembly (8).
Illustration 7 g03141456
6. Remove bearing cones (9) and seal (10).
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Illustration 8 g03141469
7. Remove bearing cup (11).
Installation Procedure
Illustration 9 g03141517
1. Install bearing cup (11).
Illustration 10 g03141456
2. Raise the temperature of bearing cones (9) to install. Install seal (10).
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Illustration 11 g03141418
3. Install gear assembly (8).
Illustration 12 g03141540
4. Use Tooling (A) and suitable press to install bearing cup (7).
Illustration 13 g03141316
5. Install required shims (6) to obtain 0.1 mm (0.00394 inch) to 0.2 mm (0.00787 inch) end
play. Install O-ring seal (5) and lubricate with lubricant being sealed.
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Illustration 14 g03140345
6. Position adapter (4) and install bolts (3).
Illustration 15 g03140318
7. Position cover (2) and the O-ring seal. Install bolts (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 10:49:56 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04954150
Idler Gear (Transmission Accessory Drive) - Remove and
Install
SMCS - 1234-010
Removal Procedure
Start By:
a. Remove the pump drive.
Illustration 1 g03137780
1. Remove bolts (5) and remove cover and O-ring seal (4). Remove bolt (3) and washer (2).
2. Remove shaft (1) and remove idler gear (6) from the housing.
1/2
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Illustration 2 g03139696
3. Remove bearing (7).
Installation Procedure
1. Install idler gear (6) in the reverse order of removal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 10:50:51 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04947209
Pump Drive - Remove
SMCS - 3108-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
Start By:
a. Remove the torque converter housing.
Illustration 1 g03133076
1/3
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
1. Attach Tooling (A) and a suitable lifting device to torque converter housing (1). The weight
of torque converter housing (1) is approximately 227 kg (500 lb). Position torque converter
housing (1) on to Tooling (B).
Illustration 2 g01231807
2. Remove bolts (2) and shield assembly (3).
Illustration 3 g03133357
3. Attach Tooling (A) and a suitable lifting device to pump drive (4). The weight of pump
drive (4) is approximately 32 kg (70 lb). Remove bolts (5) and (6). Remove pump drive (4).
Illustration 4 g03133457
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4. Remove O-ring seals (7) from torque converter housing (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 10:51:47 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2T4
Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04947514
Pump Drive - Disassemble
SMCS - 3108-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B
289-2838 Spanner 1
289-2846 Spline Wrench 1
C 8T-4184 Bolt 3
D -
Flat Stock Steel
1/16 - 3/4 by 8
2
Start By:
a. Remove the pump drive.
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Illustration 1 g03133996
1. Remove ten bolts (1) and bolt (3). Remove manifold (2).
Illustration 2 g01231869
2. Use Tooling (A) in order to remove race (4) from manifold (2).
Illustration 3 g01231871
3. Remove carrier assembly (6) from manifold (5).
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Caterpillar Cat 730C2 Articulated Truck (Prefix 2T4) Service Repair Manual (2T400001 and up).pdf

  • 2. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i07526804 Torque Converter Housing - Install SMCS - 3105-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 2 B - Loctite 242 - C 385-4000 Seal Installation Tool 1 D - Loctite Flange Sealant 5900 - Illustration 1 g03129265 1. Install studs (9) if removed. Install seal (8). 1/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 2 g03129058 Illustration 3 g03129157 2. Attach Tooling (A) and a suitable lifting device to torque converter housing. The weight of torque converter housing (5) is approximately 227 kg (500 lb). Install torque converter housing (5). 3. Apply Tooling (D) to the housing spotface and washer of bolt (7). Note: Remove excess sealant after bolt (7) is torqued. 4. Install bolt (7). Apply Tooling (B) to the threads of studs (9). Install nuts (6). Tighten bolt (7) and nuts (6) to a torque of 100 ± 20 N·m (74 ± 15 lb ft). 2/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g03129025 5. Connect harness assembly and cable strap (4). Illustration 5 g03129017 6. Connect harness assembly (2) and cable straps (3). Illustration 6 g03128943 7. Use Tooling (C) and Install lip seal (1) dry. End By: a. Install the gear pump (scavenge transmission). b. Install the torque converter. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 10:48:04 UTC+0800 2019 3/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04947892 Relief Valve (Torque Converter Inlet) - Remove and Install SMCS - 3133-010-OL Removal Procedure Start By: a. Remove the pump drive. Illustration 1 g03141720 1. Remove bolts (1) and bolt (3). Remove manifold (2). 1/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 2 g01228580 2. Remove retaining ring (4). Remove relief valve (5). Illustration 3 g01228581 3. Remove O-ring seal (6). Installation Procedure Illustration 4 g01228581 1. Install O-ring seal (6). 2/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 5 g01228580 2. Install relief valve (5). Install retaining ring (4). Illustration 6 g03141720 3. Position manifold (2). Install bolts (1) and bolt (3). End By: a. Install the pump drive. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 10:49:00 UTC+0800 2019 3/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04954722 Accessory Drive (Transmission) - Remove and Install SMCS - 1207-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Gp 1 Illustration 1 g03140318 1. Remove bolts (1). Remove cover (2) and the O-ring seal. 1/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 2 g03140345 Illustration 3 g03140420 2. Remove bolts (3) from adapter (4). Use bolts (3) to remove adapter (4). Illustration 4 g03141316 3. Remove O-ring seal (5) and shims (6). 2/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 5 g03141378 4. Use Tooling (A) and a suitable press to remove bearing cup (7). Illustration 6 g03141418 5. Remove gear assembly (8). Illustration 7 g03141456 6. Remove bearing cones (9) and seal (10). 3/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 8 g03141469 7. Remove bearing cup (11). Installation Procedure Illustration 9 g03141517 1. Install bearing cup (11). Illustration 10 g03141456 2. Raise the temperature of bearing cones (9) to install. Install seal (10). 4/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 11 g03141418 3. Install gear assembly (8). Illustration 12 g03141540 4. Use Tooling (A) and suitable press to install bearing cup (7). Illustration 13 g03141316 5. Install required shims (6) to obtain 0.1 mm (0.00394 inch) to 0.2 mm (0.00787 inch) end play. Install O-ring seal (5) and lubricate with lubricant being sealed. 5/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 14 g03140345 6. Position adapter (4) and install bolts (3). Illustration 15 g03140318 7. Position cover (2) and the O-ring seal. Install bolts (1). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 10:49:56 UTC+0800 2019 6/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04954150 Idler Gear (Transmission Accessory Drive) - Remove and Install SMCS - 1234-010 Removal Procedure Start By: a. Remove the pump drive. Illustration 1 g03137780 1. Remove bolts (5) and remove cover and O-ring seal (4). Remove bolt (3) and washer (2). 2. Remove shaft (1) and remove idler gear (6) from the housing. 1/2 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 2 g03139696 3. Remove bearing (7). Installation Procedure 1. Install idler gear (6) in the reverse order of removal. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 10:50:51 UTC+0800 2019 2/2 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04947209 Pump Drive - Remove SMCS - 3108-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 1P-2420 Transmission Repair Stand 1 Start By: a. Remove the torque converter housing. Illustration 1 g03133076 1/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. 1. Attach Tooling (A) and a suitable lifting device to torque converter housing (1). The weight of torque converter housing (1) is approximately 227 kg (500 lb). Position torque converter housing (1) on to Tooling (B). Illustration 2 g01231807 2. Remove bolts (2) and shield assembly (3). Illustration 3 g03133357 3. Attach Tooling (A) and a suitable lifting device to pump drive (4). The weight of pump drive (4) is approximately 32 kg (70 lb). Remove bolts (5) and (6). Remove pump drive (4). Illustration 4 g03133457 2/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. 4. Remove O-ring seals (7) from torque converter housing (1). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 10:51:47 UTC+0800 2019 3/3 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2T4 Configuration: 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04947514 Pump Drive - Disassemble SMCS - 3108-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Gp 1 B 289-2838 Spanner 1 289-2846 Spline Wrench 1 C 8T-4184 Bolt 3 D - Flat Stock Steel 1/16 - 3/4 by 8 2 Start By: a. Remove the pump drive. 1/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 1 g03133996 1. Remove ten bolts (1) and bolt (3). Remove manifold (2). Illustration 2 g01231869 2. Use Tooling (A) in order to remove race (4) from manifold (2). Illustration 3 g01231871 3. Remove carrier assembly (6) from manifold (5). 2/6 730C2 Articulated Truck 2T400001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/28 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...