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Filtrationapplicationnews
SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION
SAATIMOTION
Advanced woven media for
fuel-water separation
Fig. 3: another possible filter configuration if coales-
cent media is used
Fig. 1: water separation scheme
Fig.2: possible filter configuration if coalescent media
is used
Advanced Diesel injection systems are working at high pres-
sure under strict mechanical tolerances making
continuous lubrication a priority.
	 The presence of water droplets and solid
particles could seriously affect the lubrication
performance and therefore the overall efficiency of the water
separation system.
	 SAATI understands that fine filtration is necessary in
order to meet these increasing demands and have
developed a complete range of advanced woven media.
	 The SAATIMotion range of products are
characterized by several features:
•	 Customized hydrophobic treatment (Hyphobe®)
•	 Consistent pore structure
•	 Uniform thickness
•	 Exceptional tensile strength
•	 Eco-friendly (fully recyclable)
Thanks to Hyphobe® and monofilament woven
meshes, SAATIMotion guarantees high filtration
efficiency and a high water separation rate (from Diesel fuel).
The advantages of SAATIMotion for fuel-water
applications are:
•	 High levels of fuel filtration performance
•	 High performance of water separation
•	 High open area and thus low pressure drop at the
filter
•	 The capability to capture small droplets even with
fuel showing low interfacial tension
Ask your SAATI representative for more information about
the SAATIMotion range of products for the
automotive industry. The R&D and Sales Department are at
your disposal; they can offer support and have the
experience to help you select the correct media for your
application.
Filtrationapplicationnews
SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION
Product No.
Mesh
Opening
Open Area Weight Thickness
Air Permeability
20mm WG
µm % g/m2
µm l/m2
s
PES 53/40 53 40 27 48 4700
PES 41/28 41 28 37 60 3575
PES 30/30* 30 30 24 44 3790
PES 30/24 30 24 35 60 2800
PES 25/27* 25 27 28 44 2100
PES 25/17 25 17 38 49 1400
PES 21/23* 21 23 28 42 1700
PES 18/18* 18 18 32 44 1200
PES 18/13 18 13 48 60 800
SAATIMotion Hyphobe® Polyester
The listed technical specifications are referred to the arithmetic
mean value of production samples and are subject to change
without any notification, in accordance with our policy of
continuously improving our products.
PES (PET) = polyester
* new item - high open
area
This is just a small selection of possible
SAATIMOTION range of mesh for the fuel
water separation.
Complete mesh range are available on
request., including SAATIMotion Hyphobe®
Polyamide items
SAATI customization
At our state-of-the-art facilities, we also provide tailor-made solutions, guaranteeing superior
quality and lot-to-lot consistency of the products.
DyeingFabricated parts Metal Coating
Within out standard polyester mesh range a new set of fabrics, characterized by an increased open area,
have been introduced. High open area means lower pressure drop at the filter and thus an improved
water separation efficiency even whith low IFT fuels.
Filtrationapplicationnews
SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION
Water
Salt Water
Oil
Diesel
Jet Fuel
Gasoline
Liquid Surface Tension (mN/m)
ContactAngle[Wilhelmy]
Liquid Surface Tension (mN/m)
Liquidintrusionpressure[mbar]
PES Hyphobe®
PES untreated
Plot 1
Plot 2
Plot 3
High repellent behavior against
water and many other liquids,
having a surface
tension down to 20 mN/m
(as shown in plot 1).
Polyester fabrics perform effecti-
vely in diesel/water separation
because the liquid intrusion
pressure decreases
dramatically when the liquid
surface tension decreases (as
shown in plot 2). Therefore if the
contact angle is high, the liquid
having lower surface tension can
flow through the mesh easier
than water.
This behaviour makes
SAATIMotion Polyester
fabrics with Hyphobe
treatment an excellent solution
for diesel / water separation.
0
20
40
60
80
100
120
140
160
180
20 30 40 50 60 70
WETTABLE
NON - WETTABLE
0
5
10
15
20
25
30
20 30 40 50 60 70
Separationefficiency[%]
Flow rate [l/h]
PES 25/27
PES 25/17
PES 18/18
PES 18/13
Separation Efficiency vs Flow Rate @30mm droplet
In plot 3 new items with increased
open area are compared with
standard fabrics in terms of diesel
water separation efficiency (ISO/TS
16332:2006).
Keepeing fixed the pore size, due
to the reduced pressure drop at
the filter, granted by the higher
open area, the water separation
efficiency increases considerably.
The higher permeability that cha-
racterizes this new meshses allows
to choose items with smaller mesh
opening, whithout affecting too
much flow conditions, with a dra-
matic increase of the separation
efficiency.
50
55
60
65
70
75
80
85
90
20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0
Filtrationapplicationnews
SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION
Company Profile
SAATI s.p.a is leader in the development, production and commercialization of high-tech precision monofilament and multifilament fabrics for ad-
vanced industrial application in several business segment.
SAATI –Filtration specializes in the production of technical fabrics and components in polyamide, polyester and polypropylene, with special finishing
treatments.
The products are used in a wide range of different filtration fields, such as automotive, water, medical industries, acoustic, appliance
sectors, milling, along with many other industrial applications.
FAP1200011EN
V6 2014.09.05
Contrary to metal wire
mesh, SAATIMotion
products are fully
recyclable being made of
the same polymers used
in plastic filter housings
in vehicles.
Addresses
SAATI S.p.A - Headquarters
Via Milano 14
22070 Appiano Gentile (Co)
Italy
T: +39 031 9711
F: +39 031 933392
Email: info.IT@saati.com
Website: www.saati.com
SAATI AMERICAS CORP.
201 Fairview Street Extension
SC 29644 Fountain Inn
USA
T: +1 (864) 601 8300
SAATI FRANCE SAS
74 Route de Bapaume
80360 Sailly Saillisel
France
T: +33 12300 7700
SAATI Serigrafia Iberica S.A
12550 Almazora (Castellon)
Pol. Ind. ‘El Mijares’ C/Industria 13
Spain
T: +34 964 550688
SAATI INDIA PVT LTD.
Plot no. 147-175 Samayapuram main road,
600116 Karambakkan, Porur, Chennai
India
T: +91 44 24760 420
SAATI TECHNICAL FABRIC (TIANJIN) CO., LTD.
Cross of Saida 2nd Branch Road and Saida
Century Avenue,
Xiqing Economic Development Area,
300385, Tianjin
P.R.C
T: +86 22 23960843
SAATI DEUTSCHLAND GmbH
Ostring 22
46348 Raesfeld
Germany
T: +49 2865 95800
SAATI RUSSIA
23 Shvetsova str.
198095 Saint-Petersburg
Russia
T: +79 062788343
SAATI KOREA LTD.
IT valley B101, Hogye-dong Dongan-gu
Anyang-Si Gyeonggi-do 431-848
Korea
T: +82 31 421 6957

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Saatimotion fuel water separation

  • 1. Filtrationapplicationnews SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION Advanced woven media for fuel-water separation Fig. 3: another possible filter configuration if coales- cent media is used Fig. 1: water separation scheme Fig.2: possible filter configuration if coalescent media is used Advanced Diesel injection systems are working at high pres- sure under strict mechanical tolerances making continuous lubrication a priority. The presence of water droplets and solid particles could seriously affect the lubrication performance and therefore the overall efficiency of the water separation system. SAATI understands that fine filtration is necessary in order to meet these increasing demands and have developed a complete range of advanced woven media. The SAATIMotion range of products are characterized by several features: • Customized hydrophobic treatment (Hyphobe®) • Consistent pore structure • Uniform thickness • Exceptional tensile strength • Eco-friendly (fully recyclable) Thanks to Hyphobe® and monofilament woven meshes, SAATIMotion guarantees high filtration efficiency and a high water separation rate (from Diesel fuel). The advantages of SAATIMotion for fuel-water applications are: • High levels of fuel filtration performance • High performance of water separation • High open area and thus low pressure drop at the filter • The capability to capture small droplets even with fuel showing low interfacial tension Ask your SAATI representative for more information about the SAATIMotion range of products for the automotive industry. The R&D and Sales Department are at your disposal; they can offer support and have the experience to help you select the correct media for your application.
  • 2. Filtrationapplicationnews SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION Product No. Mesh Opening Open Area Weight Thickness Air Permeability 20mm WG µm % g/m2 µm l/m2 s PES 53/40 53 40 27 48 4700 PES 41/28 41 28 37 60 3575 PES 30/30* 30 30 24 44 3790 PES 30/24 30 24 35 60 2800 PES 25/27* 25 27 28 44 2100 PES 25/17 25 17 38 49 1400 PES 21/23* 21 23 28 42 1700 PES 18/18* 18 18 32 44 1200 PES 18/13 18 13 48 60 800 SAATIMotion Hyphobe® Polyester The listed technical specifications are referred to the arithmetic mean value of production samples and are subject to change without any notification, in accordance with our policy of continuously improving our products. PES (PET) = polyester * new item - high open area This is just a small selection of possible SAATIMOTION range of mesh for the fuel water separation. Complete mesh range are available on request., including SAATIMotion Hyphobe® Polyamide items SAATI customization At our state-of-the-art facilities, we also provide tailor-made solutions, guaranteeing superior quality and lot-to-lot consistency of the products. DyeingFabricated parts Metal Coating Within out standard polyester mesh range a new set of fabrics, characterized by an increased open area, have been introduced. High open area means lower pressure drop at the filter and thus an improved water separation efficiency even whith low IFT fuels.
  • 3. Filtrationapplicationnews SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION Water Salt Water Oil Diesel Jet Fuel Gasoline Liquid Surface Tension (mN/m) ContactAngle[Wilhelmy] Liquid Surface Tension (mN/m) Liquidintrusionpressure[mbar] PES Hyphobe® PES untreated Plot 1 Plot 2 Plot 3 High repellent behavior against water and many other liquids, having a surface tension down to 20 mN/m (as shown in plot 1). Polyester fabrics perform effecti- vely in diesel/water separation because the liquid intrusion pressure decreases dramatically when the liquid surface tension decreases (as shown in plot 2). Therefore if the contact angle is high, the liquid having lower surface tension can flow through the mesh easier than water. This behaviour makes SAATIMotion Polyester fabrics with Hyphobe treatment an excellent solution for diesel / water separation. 0 20 40 60 80 100 120 140 160 180 20 30 40 50 60 70 WETTABLE NON - WETTABLE 0 5 10 15 20 25 30 20 30 40 50 60 70 Separationefficiency[%] Flow rate [l/h] PES 25/27 PES 25/17 PES 18/18 PES 18/13 Separation Efficiency vs Flow Rate @30mm droplet In plot 3 new items with increased open area are compared with standard fabrics in terms of diesel water separation efficiency (ISO/TS 16332:2006). Keepeing fixed the pore size, due to the reduced pressure drop at the filter, granted by the higher open area, the water separation efficiency increases considerably. The higher permeability that cha- racterizes this new meshses allows to choose items with smaller mesh opening, whithout affecting too much flow conditions, with a dra- matic increase of the separation efficiency. 50 55 60 65 70 75 80 85 90 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0
  • 4. Filtrationapplicationnews SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION SAATIMOTION Company Profile SAATI s.p.a is leader in the development, production and commercialization of high-tech precision monofilament and multifilament fabrics for ad- vanced industrial application in several business segment. SAATI –Filtration specializes in the production of technical fabrics and components in polyamide, polyester and polypropylene, with special finishing treatments. The products are used in a wide range of different filtration fields, such as automotive, water, medical industries, acoustic, appliance sectors, milling, along with many other industrial applications. FAP1200011EN V6 2014.09.05 Contrary to metal wire mesh, SAATIMotion products are fully recyclable being made of the same polymers used in plastic filter housings in vehicles. Addresses SAATI S.p.A - Headquarters Via Milano 14 22070 Appiano Gentile (Co) Italy T: +39 031 9711 F: +39 031 933392 Email: info.IT@saati.com Website: www.saati.com SAATI AMERICAS CORP. 201 Fairview Street Extension SC 29644 Fountain Inn USA T: +1 (864) 601 8300 SAATI FRANCE SAS 74 Route de Bapaume 80360 Sailly Saillisel France T: +33 12300 7700 SAATI Serigrafia Iberica S.A 12550 Almazora (Castellon) Pol. Ind. ‘El Mijares’ C/Industria 13 Spain T: +34 964 550688 SAATI INDIA PVT LTD. Plot no. 147-175 Samayapuram main road, 600116 Karambakkan, Porur, Chennai India T: +91 44 24760 420 SAATI TECHNICAL FABRIC (TIANJIN) CO., LTD. Cross of Saida 2nd Branch Road and Saida Century Avenue, Xiqing Economic Development Area, 300385, Tianjin P.R.C T: +86 22 23960843 SAATI DEUTSCHLAND GmbH Ostring 22 46348 Raesfeld Germany T: +49 2865 95800 SAATI RUSSIA 23 Shvetsova str. 198095 Saint-Petersburg Russia T: +79 062788343 SAATI KOREA LTD. IT valley B101, Hogye-dong Dongan-gu Anyang-Si Gyeonggi-do 431-848 Korea T: +82 31 421 6957