Bespoke electronic device design


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SIS Group International offers electronic device design and manufacturing

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Bespoke electronic device design

  2. 2. We can implement your ideas Have you got an assembly plant? Do you want to work out your own electronic device ? Maybe you want to modernize or create a replica to an already existing electronic device? SIS Group carries out bespoke electronic device manufacturing .
  3. 3. SIS Group offers <ul><li>New electronic devices, appliances and systems design </li></ul><ul><li>Replicas to existing electronic devices development </li></ul><ul><li>Outdated and discontinued electronic devices modernization by using new hardware components; partial or complete replacement of electronic components and modules </li></ul><ul><li>Electronic device production output increase due to changing the PCB topology and the elements in order to switch from manual to automatic soldering </li></ul>
  4. 4. Our main task is to provide the Customer with an integrated service within the production cycle The Concept PCB design Procurement Case design Trial model assembly Mass production of the devices Module diagram design Technical specifications Product and documentation handover to the Customer
  5. 5. <ul><li>The Concept </li></ul><ul><li>Technical specifications development </li></ul><ul><li>Module diagram design </li></ul><ul><li>Basic circuit diagram design </li></ul><ul><li>Design documentation development </li></ul><ul><li>Assembly </li></ul><ul><li>Device programming </li></ul><ul><li>Debugging and examination </li></ul><ul><li>Acceptance test </li></ul><ul><li>Product and documentation handover to the Customer </li></ul><ul><li>Single or mass production </li></ul><ul><li>Maintenance and repair </li></ul>Stages of contract manufacturing
  6. 6. Automatic SMD line <ul><li>Due to the conveyor line all SMD operations make an integrated process. </li></ul><ul><li>Automatic soldering paste stenciling </li></ul><ul><li>Automatic components placement on the plate </li></ul><ul><li>Reflow soldering in a multizone convection oven </li></ul><ul><li>Automatic optical control </li></ul><ul><li>Line characteristics: </li></ul><ul><li>Line total productivity is 58,500 components per hour , </li></ul><ul><li>Automated two-sided surface mount and soldering of the components with nominal size starting from 0201 to microcircuit chips with 0.4 mm lead pitch including BGA, TQFP, TSSOP. </li></ul><ul><li>All operators have been trained at Siemens AG , Germany . </li></ul>An impressive example ! The line can produce enough PCBs for 500 modern TV set within 8 hours.
  7. 7. SMD line components <ul><li>EKRA X3 automatic screen and stencil printer </li></ul><ul><li>The print speed is 5 – 200 mm/s </li></ul><ul><li>The print pressure is 50 – 200 N </li></ul><ul><li>SIEMENS SIPLACE high-speed machines </li></ul><ul><li>SIEMENS SIPLACE 80 S 25 HM – 2 sets , maximum performance is 25 000 components per hour </li></ul><ul><li>SIEMENS SIPLACE 80 F 5 HM , maximum performance is 8 500 components per hour . </li></ul><ul><li>High accuracy of components placement! </li></ul>SIEMENS is the only company on the modern market of electronics that guarantees the accuracy of components placing 6 σ – zero-defect production. The accuracy in case of 6 σ is 135 μm.
  8. 8. SMD line composition <ul><li>REHM Vision 7 nitro 2.6 conveyor oven of convection soldering </li></ul><ul><li>The system realizes soldering process of the whole spectrum of cutting-edge components including mBGA and FlipChip. </li></ul><ul><li>Automatic system of optical inspection and control GOPEL AOI System OptiCon SpedLine </li></ul><ul><li>Optical control of assembled printed circuit boards using cameras guarantees: </li></ul><ul><li>100% automatic control </li></ul><ul><li>Unbiased comparison of the product’s quality with the set requirements </li></ul><ul><li>Process quality monitoring </li></ul><ul><li>Documentation in the form of static data according to the results of experiments and defects </li></ul><ul><li>Human factor absence </li></ul>
  9. 9. PCB repair Repair-soldering station (RSS) FINETECH , Germany – is a precise, practical and at the same time portable complex device for prototyping, repairing, maintenance and manufacturing of small range of products and for repairing in the sphere of high quality equipment. <ul><li>RSS allows: </li></ul><ul><li>components unsoldering (disassembling) </li></ul><ul><li>removal of used soldering paste </li></ul><ul><li>cooling soldering connections </li></ul><ul><li>using soldering pastes and glues </li></ul><ul><li>picking, positioning, and placement of components </li></ul><ul><li>BGA microchips soldering </li></ul><ul><li>recovery of BGA ball pins </li></ul>
  10. 10. Our advantages <ul><li>We offer the complete cycle of radio electronic device production : from the concept and trial model development to its mass production. </li></ul><ul><li>We do not need subcontractors . </li></ul><ul><li>Flexibility at all stages of the production cycle </li></ul><ul><li>Tim у reduction before production of the trial models </li></ul><ul><li>Better price-quality ratio by reducing the expenses </li></ul><ul><li>Guaranteed quality </li></ul><ul><li>Maintenance and repair </li></ul>
  11. 11. We are experienced in design <ul><li>Real-time data collecting and digital processing systems, </li></ul><ul><li>Fire and security alarm systems, </li></ul><ul><li>Fire fighting automatic equipment systems, </li></ul><ul><li>Technological processes monitoring and control systems, </li></ul><ul><li>TV set up boxes. </li></ul>
  12. 12. CONTACTS Valeriy Sholomitskiy SIS Group International ul . Odoevskogo , 131 220015, Minsk, Belarus Tel . /Fax: +375 (17) 259 02 56 Mob . : +375 (29) 7600 166 e-mail : [email_address] We are looking forward to cooperation!