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Centrifugal Pumps for Sugar Industry

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Presentation on Sintech make Centrifugal Pumps for Sugar Industry.
www.sintech.in
Sintech is an India based producer of Pumps, Valves and related Systems.
With the combined experience of more than three decades and a dedicated nationwide network, provide manufacturing, sales, service and technical support to customers in the water utility, industrial and building services sectors.
Sintech offers widest range of standard and custom built Centrifugal Pumps.
An advanced pumping solution provider for water intensive heavy industries. With a very diverse product portfolio, Sintech Provides solutions for multifarious applications like clear water, process, slurry, liquid with suspended solids, sewage, acids, alkalis, seawater and fulfills the pump requirement for most diverse set of users like Power, Sugar, Paper, Water Treatment, Food, Steel, Air Conditioning and the most critical applications like Desalination, Boiler Feed and Fire Fighting.
Sintech make pumps are manufactured as per DIN-24256 / ISO 2858 / IS-5120 / HIS / IS 1520 standards and tested as per IS 9137, PI-610 and ISO 2548 standards. Sintech make pumps constitutes of highly standardized and is designed with modular structures and offers the best possible interchangeability. This largely reduces spares inventory. Sintech has a high production system with two manufacturing units

Vision and Mission Statement
To be recognised as the Innovator and thought leader of pumping related products and technologies in domestic and global markets.
www.sintech.in

Published in: Technology, Business
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  • Dear Ms. Punam,

    One again we would like to give the answers and hope that you can solve this problem:
    - The gauge is at 2m above the pump
    - Horizon
    - RPM = 1450

    Best regards,
    Hinh ich Hung


    On 5/16/2013 5:17 PM, P.CHAUHAN (SINTECH) wrote:
    > Dear Sir,
    >
    > Thanks for the inputs, kindly inform us following also to analysis the problem:-
    >
    > - What is the position of Pressure Gauge?
    > - What is the orientation of suction pipe?
    > - What is the actual RPM?
    >
    > With best regards,
    > Punam Chauhan
    >
    > -----Original Message----- From: MF Co.,Ltd.
    > Sent: Thursday, May 16, 2013 8:41 AM
    > To: P.CHAUHAN (SINTECH)
    > Subject: Re: Fwd: Re: Fwd: bad quality pump
    >
    > Dear Ms. Punam,
    >
    > - The pressure at the discharge pipe is 39 - 40 bar. They tested the
    > pumps one by one.
    > - Suction condition is positive. The juice is pumped from a tank on the
    > ground.
    >
    > Looking forward to hearing from you.
    >
    > Best regards,
    > Hinh ich Hung
    >
    >
    >
    > On 5/15/2013 6:58 PM, P.CHAUHAN (SINTECH) wrote:
    >> Dear Sir,
    >>
    >> Inconvenience regretted due to delay in submission of reply.
    >>
    >> To find out exact root cause of the problem following details are required from your side:-
    >>
    >> - Pressure rating which is coming and also clear that the flow 95.8m3/hr. is coming in One Pump or in both pumps.
    >>
    >> - Also clear the suction conditions whether i5 is positive or negative.
    >>
    >> With best regards,
    >> Punam Chauhan
    >>
    >>
    >> -----Original Message----- From: MF Co.,Ltd.
    >> Sent: Wednesday, May 15, 2013 2:14 PM
    >> To: P.CHAUHAN (SINTECH) ; 'S Gautam' ; DWadhwa
    >> Subject: Fwd: Re: Fwd: bad quality pump
    >>
    >>
    >>
    >>
    >> REMINDER
    >>
    >>
    >> On 5/9/2013 5:56 PM, P.CHAUHAN (SINTECH) wrote:
    >>> Dear Sir,
    >>>
    >>> Matter not resolved till time, so kindly wait and give me time till
    >>> 11.05.2013 to resolve the issue.
    >>>
    >>> With best regards,
    >>> Punam Chauhan
    >>>
    >>> -----Original Message----- From: MF Co.,Ltd.
    >>> Sent: Wednesday, May 08, 2013 9:53 AM
    >>> To: P.CHAUHAN (SINTECH) ; 'S Gautam'
    >>> Subject: Fwd: bad quality pump
    >>>
    >>> Dear Ms. Punam,
    >>>
    >>> We are still waiting for your reply to solve this problem with the sugar
    >>> mill. Due to this problem up to now we have not yet received the payment
    >>> of sugar mill.
    >>>
    >>> Reagrds,
    >>> Hinh ich Hung
    >>>
    >>> Dear Ms. Punam,
    >>>
    >>> As we told you in our previous email, the two pump CPS80/400 could not
    >>> deliver 120m3/h . The sugar is asking us replace them with the bigger
    >>> and take CPS80/400 back
    >>> We have waited for your solution for very long time and not yet received
    >>> your reply.
    >>>
    >>> We think Sintech should send us two pump with 150m3/h and h = 50m. MF
    >>> will send CPS 80/400 back to Sintech and compensation payment.
    >>>
    >>> Looking forward to hearing from you soon.
    >>>
    >>> Best regards,
    >>> Hinh ich Hung
    >>>
    >>>
    >>>
    >>>
    >>
    >>
    >>
    >
    >
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Centrifugal Pumps for Sugar Industry

  1. 1. Pumps for Sugar Industry
  2. 2. ADVANTAGE SINTECH • Experience with more than 450 Sugar Factories worldwide • Presence in 28 Countries • 58 complete Sugar Plant installations executed since 2006 • Experience of plants as small as 500 TCD and as big as 24000 TCD • Tailor Made pumps for Every application in Sugar Factory • Best sales and service commitment. Problems solved within 24 Hrs in Domestic market and 72 Hrs worldwide. • Free consultancy and training to the End User regarding Selection, Installation and preventive maintenance . ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  3. 3. TAILOR MADE PUMPS • SPECIALLY DESIGNED PUMPS FOR FFE AND JUICE RE-CIRCULATION • SPECIALLY DESIGNED PUMPS FOR SYRUP / MELT • SPECIAL PUMPS FOR MILL HOUSE / DIFFUSER • SPECIALLY DESIGNED PUMPS FOR MILK OF LIME APPLICATION • BACK PULL OUT TYPE PROCESS PUMPS FOR SCREENED JUICE, IMBIBITION WATER, SULPHITED JUICE AND RAW JUICE. • VERTICAL MIXED FLOW PUMPS FOR SPRAY AND INJECTION SYSTEMS, COOLING TOWER CIRCULATION . • ROTA PUMPS FOR MAGMA AND MASSECUITE. •HIGH CHROME STEEL PUMPS FOR BOILER ASH SLURRY. • HIGH PRESSURE PUMPS FOR BOILER FEED APPLICATION. © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  4. 4. GLOBAL INSTALLTIONS PROJECT : WHITE NILE SUGAR SUDAN COUNTRY : SUDAN PLANT SIZE: 25000 TCD PROJECT : KPP Project COUNTRY : Thailand PLANT SIZE: 23000 TCD PROJECT : Tendaho Sugar COUNTRY : Ethiopia PLANT SIZE: 25000 TCD PROJECT : Kinyara Sugar COUNTRY : Uganda PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  5. 5. GLOBAL INSTALLTIONS PROJECT : NAT & L Sugar Co. Ltd. COUNTRY : Vietnam PLANT SIZE: 8000 TCD PROJECT : Pelwatte Sugar COUNTRY : Sri Lanka PLANT SIZE: 3000 TCD PROJECT : PT. DUS COUNTRY : Indonesia PLANT SIZE: 6000 TCD PROJECT : Kwale Sugar COUNTRY : Kenya PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  6. 6. GLOBAL INSTALLTIONS PROJECT : PT. GunungMadu COUNTRY : Indonesia PLANT SIZE: 4000 TCD COPYRIGHT @ SINTECH PROJECT FivesCail KCP COUNTRY : Vietnam PLANT SIZE: 2500 TCD PROJECT :Kakira Sugar COUNTRY : Uganda PLANT SIZE: 6000 TCD PROJECT : COUNTRY : Kenya PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  7. 7. GLOBAL INSTALLTIONS PROJECT : Galoya Plantation COUNTRY : Indonesia PLANT SIZE: 4000 TCD PROJECT : Finchha Sugar COUNTRY : Ethiopia PLANT SIZE: 12500 TCD PROJECT : Kibos COUNTRY : Kenya PLANT SIZE: 6000 TCD PROJECT : Madina Sugar COUNTRY : Pakistan PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  8. 8. GLOBAL INSTALLTIONS PROJECT : Petro Green Co. Limited COUNTRY : Thailand PLANT SIZE: 4000 TCD PROJECT : Alam Sugar COUNTRY : Uganda PLANT SIZE: PROJECT : TPC Limited COUNTRY : Tanzania PLANT SIZE: 3000 PROJECT : SCOUL COUNTRY : Uganda PLANT SIZE: 3500 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  9. 9. Other Prestigious USERS ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY All above Logos are Trademarks of their respective owners © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  10. 10. Products Pumps for Falling Film Evaporator and Juice Recirculation with Dynamic Sealing •Back Pull out type bearing frame assembly for easy maintenance • One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required. •Hydraulically Balanced closed Impeller for Longer Life and Efficiency •Heavy Sections to withstand high pressure and temperature. •Bearings are chosen for minimum average life of 20000 Hrs. UMOR TYPE RANGE Capacity (Maximum) : 1000 m3/hr Head (maximum) : 140 m Temperature : 160º C Working Pressure : 14 kg/cm2 © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  11. 11. Products Specially designed Choke less Pumps for Mill House / Diffuser •Un-obstructed passage to the discharge size of the pump. • Handles large solids and long fibers. • Gentle pumping action, Zero crystal damage. • Low Maintenance , No sealing ring required and no small clearances to be maintained. • Vibration free running due to hydraulically balanced construction. STF TYPE RANGE Capacity (Maximum) : 1500 m3/hr Head (maximum) : 100 m Solids Handled : upto 250 mm Discharge sizes : N.D. 25-500 mm © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  12. 12. Products COPYRIGHT @ SINTECH Non Clog Pumps for Syrup / Melt with Dynamic Sealing Arrangement •Back Pull out type bearing frame assembly for easy maintenance • One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required. •Hydraulically Balanced closed Impeller for Longer Life and Efficiency •Heavy Sections to withstand high pressure and temperature. •Bearings are chosen for minimum average life of 20000 Hrs. UMHQ TYPE RANGE Capacity (Maximum) : 600 m3/hr Head (maximum) : 60 m Temperature : 95º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  13. 13. Products Specially Designed Pumps for Milk of Lime Application. •A Totally Non-Clog concept • High Chrome Steel construction ensures resistance against abrasive Milk of Lime. • Hardness uptp 600 BHN • Warrantee for 5 Years against abrasion from Milk of Lime. • Negligible maintenance required. STF (Hi Chrome) TYPE RANGE Capacity (Maximum) : 300 m3/hr Head (maximum) : 50 m Temperature : 90º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  14. 14. Products Vertical Mixed Flow / Axial Flow / Vertical Turbine Pumps •High Overall Efficiency compared to Horizontal Pumps • No Priming is required as the Impeller is Submerged. • No Cavitations and Pitting in Impellers and Diffusers • Heavy Sections to withstand high pressure and temperature. • Varied Material of Construction offered for Virtually and application. SVAF/ SVT/ SVMF TYPE RANGE Capacity (Maximum) : 35000 m3/hr Head (maximum) : 300 m Temperature : 95º C ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  15. 15. Products Multistage High Pressure Pumps •Integrally cast Centerline support. • Dynamically balanced and independently positioned Impellers. • Multi-Vane Diffusers maintain radial balance at all flows. • Separate extra deep stuffing boxes. • Inter stage Bushing for trouble free operations. SMS-L & H TYPE RANGE Capacity (Maximum) : 300 m3/hr Head (maximum) : 2000 m Temperature : 90º C Working Pressure : 150 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  16. 16. Products Vertical Sump Pumps •Compact design, easy to install. • Always ready for use. No priming required. • Extra Heavy Shaft. • Positive conditions prevents cavitations and pitting in Impeller . • Various Material of Construction available. STFV, CPSV TYPE RANGE Capacity (Maximum) : 600 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  17. 17. Products Single and Double Suction Horizontal Split Casing Pumps •Compact design, easy to install. • Both side bearing support. • Extra Heavy Shaft. • Stable and robust design. • Various Material of Construction available. SCS & SCSD TYPE RANGE Capacity (Maximum) : 15500 m3/hr Head (maximum) : 180 m Temperature : 110º C Working Pressure : 18 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  18. 18. Products COPYRIGHT @ SINTECH Specially Designed Pumps for Magma / Massecuite •Negligible leakage. • Improved suction branch preventing starvation and allowing easy flow. • Extra Heavy Shaft. • Available in External bearing mounting arrangement . • Zero maintenance required . SRP TYPE RANGE Capacity (Maximum) : 100 m3/hr Head (maximum) : 60 m Temperature : 50º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  19. 19. Products COPYRIGHT @ SINTECH Specially Designed Pumps for Molasses •Can handle Viscous liquids upto 10000 SSU. • Modified profile for higher tooth life and lower moment of inertia. • Equal rating flanges allow pumping in either direction. • Power saving combination of antifriction bearings . • Replaceable wear plates ensure lasting performance. SGP TYPE RANGE Capacity (Maximum) : 150 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  20. 20. Products Sintech Progressive Cavity Pumps •Pulsation free discharge. • Simple Construction, easy to dismantle and assemble without any special tools • Valves not essential. • High resistance to wear. • Reversible direction of rotation. SPC TYPE RANGE Capacity (Maximum) : 150 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  21. 21. PERFORMANCE GUARANTEED •A well equipped test field exists for the performance tests at our works. • Modern Test Bed ensures 100% testing of Pumps with human error totally excluded. • VFD used to cover all the design range at different frequencies. • Strip test done to check wear and tear between parts in close contact. • Castings sourced from reliable vendors together with relevant test Certificate. • Shot Blasted castings are visually inspected • Physical testing of all relevant raw material including , shafts, all casted parts, fittings, Nuts and Bolts , Couplings etc. ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

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