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22/05/16
1
E-REON B.V.
KVK 63650606
HANDELSWEG 15, 3161 GD RHOON,
THE NETHERLANDS
info@e-reon.nl
E-REON ENGAGES ANSYS IN RF-ENERGY
PRODUCT DEVELOPMENT
“A journey of a thousand miles begins with a single step.”
老子 (Laozi) 604BC-531BC
22/05/16
2
Preface
• In RF and Microwave Engineering, power components and systems hold a
unique position. The main reason for this comes from the design restrictions
of a device that is operating in frequencies where its physical and electrical
dimensions are comparable.
• For High Power Applications in industrial and military markets, tubes (both
vacuum and electrode ones) were providing the High Power Amplification
for almost one century now. In the 60s the technology of vacuum tubes
(magnetrons) found application in the commercial market (in microwave
cooking) and till today it is the only RF energy source used in this kind of
application due to it’s low cost and efficiency.
• Over the last decade, semiconductor processes and technologies were
improved dramatically, and as a consequence, the idea of the
REPLACEMENT of magnetron’s with RF TRANSISTORS gains more
attention from the Appliances Manufacturers.
22/05/16
3
Scope
A potential new market for Solid State RF Power Devices appears on
the horizon.
The generation of RF Power Amplifiers for commercial
applications
Introducing a device so far strictly correlated with Telecom
Infrastructure, Broadcast and Defense/Aerospace applications into the
commercial market and in addition changing the mindset of RF power
system developers towards a direction that is contradictory with their
norms of working is considered more than a challenge.
22/05/16
4
RF ENERGY ALLIANCE
 A non-profit technical association
comprised of companies dedicated to
realising solid-state RF energy’s true
potential as a clean, highly efficient and
controllable heat and power source.
22/05/16
5
SOMETHING NEW IS GOING TO HAPPEN
is a RFPA SOLUTION PROVIDER, that understands BOTH:
• Semiconductor Technology and
• Appliances Manufacturer Requirements
SEMICONDUCTOR
TECHNOLOGY
PROVIDER
APPLIANCES
MANUFACTURER
RFPA SOLUTION PROVIDER
22/05/16
6
Key Subjects of this Presentation
• In this short presentation we will try to outline all the difficulties and
obstacles that the development of power systems for RF-Energy
applications entails.
• We will explain why the Multiphysics capabilities of Ansys Software
make it ideal for RF-Energy applications .
22/05/16
7
RFPA Building Blocks
RF Circuitry
Bias Communication/Monitoring
Electrical
Interface
Mechanical /
Thermal Interface
RF
interface
SW
Housing
22/05/16
8
Operation Environment of a RFPA
• Interfaces in D/A, Industrial are following basically the same principles.
• In Commercial applications, some major differences are:
– Non 50 Ohm loading
– Limited Cooling Capability
– Customization of RF Interfaces (connectors etc.)
Housing
Bias Comm./ Monitoring
Electrical
Interface
Mechanical/
Thermal Interface
RF
interface
SW
RF Circuitry
22/05/16
9
Challenges
• As seen till now:
– A RFPA for the Commercial Market requires a radically different
development approach, compared to Defense/Aerospace and
Industrial markets.
– The RFPA cannot be considered as a “Drop-In” part during its
integration into the system (appliance).
– New technologies should be developed in order to meet the
requirement goals of this market segment.
22/05/16
10
E-REON’s Strategic Planning
• Vision
– Establish the first company in the Market to provide
Hardware Solutions and Integration Services in the area of
RF Energy for Commercial and Industrial applications.
• Mission
– Develop technology that will promote the usage of solid
state power devices and replace current RF Energy
sources.
• Strategy
– Conquer the market by capitalizing the technological
advances gained over the past years, and create the
proper synergies to strengthen our position and reputation.
22/05/16
11
E-REON’s Strategic Planning
Goals
• Undertake non core activities from Technology
Providers, System Integrators.
• Enhance communication between Component
Manufacturers and System Integrators
• Develop products and processes for Mega volume
production
• Participate in all phases of product development to
maximize experience and value
• Work towards the concept of developing an RFPA that
will be a “commodity” in the future
22/05/16
12
Capabilities Needed for Success
 Development of RF and Microwave Components, Modules
and Systems (Active and Passive)
 Design Support Services
 ECAD, MCAD, System Design
 Product Development Support Services
 ECAM, ECAE, MCAM, MCAE (In-House)
 Analysis Services
 3D EM, Signal Integrity, Electrothermal Studies (Fatigue,
Thermal Management, Heatsink Design, CFD Studies)
 Manufacturing Services
 Logistics Services
 Qualification Services
 Project Management Services
22/05/16
13
Why Ansys
• It is the industry leading software that enables our
engineers to simulate the interaction among
electromagnetics, fluid flow and heat transfer.
 Advanced electromagnetic simulators
 Design automation features enable us to import
designs from popular layout tools and perform
coupled full circuit simulations.
 Can perform power and signal integrity analysis to
minimize crosstalk and evaluate our board’s power
integrity.
 Ansys Fluent is the most powerful CFD software,
giving the ability to our design team go further and
faster
22/05/16
14
Why Ansys
• Broadest and deepest multiphysics capabilities
available today, so we can consider the effects of
multiple physics on a single component or coupled
system.
 Proven solver technology.
 Tools for geometry preparation and CAD translators.
 Advanced meshing capabilities
 HPC delivers fast accurate results
 Superior customer support
22/05/16
15
 COMPUTATIONAL FLUID DYNAMICS STUDIES
 Exact Models
 Verification And Validation
 Flow Characteristics
Ansys For RF-ENERGY
22/05/16
16
 Advanced Meshing Technics
Ansys For RF-ENERGY
Allow for the thermal vias
Variety of meshing strategies
22/05/16
17
 Advanced Cooling Methods
 Sandia Cooler
Ansys For RF-ENERGY
Optimize heatsinks
22/05/16
18
E-REON at a Glance
Design
Concept and
Feasibility
Prototyping
Testing
Qualification
Production
and
Logistics
• Housing
Design, Racks,
Structural Parts
• Amplifiers,
Radio Front-
Ends, LNAs,
Mixers,
Telemetries
• Thermal
analyses,
Package
optimization,
Heatsink
design
• Antennas,
Waveguides,
Cavities,
Emissions,
Passive comp.
EM CFD
Mechanics
l Design
RF MW
Fully adjustable
support based on
Customer’s needs
22/05/16
19
Open Discussion
22/05/16
20
S O M E T H I N G N E W I S G O I N G T O H A P P E N
THE POWER IN RADIO ELECTRONICS

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E-REON Engages ANSYS in RF-Energy product development

  • 1. 22/05/16 1 E-REON B.V. KVK 63650606 HANDELSWEG 15, 3161 GD RHOON, THE NETHERLANDS info@e-reon.nl E-REON ENGAGES ANSYS IN RF-ENERGY PRODUCT DEVELOPMENT “A journey of a thousand miles begins with a single step.” 老子 (Laozi) 604BC-531BC
  • 2. 22/05/16 2 Preface • In RF and Microwave Engineering, power components and systems hold a unique position. The main reason for this comes from the design restrictions of a device that is operating in frequencies where its physical and electrical dimensions are comparable. • For High Power Applications in industrial and military markets, tubes (both vacuum and electrode ones) were providing the High Power Amplification for almost one century now. In the 60s the technology of vacuum tubes (magnetrons) found application in the commercial market (in microwave cooking) and till today it is the only RF energy source used in this kind of application due to it’s low cost and efficiency. • Over the last decade, semiconductor processes and technologies were improved dramatically, and as a consequence, the idea of the REPLACEMENT of magnetron’s with RF TRANSISTORS gains more attention from the Appliances Manufacturers.
  • 3. 22/05/16 3 Scope A potential new market for Solid State RF Power Devices appears on the horizon. The generation of RF Power Amplifiers for commercial applications Introducing a device so far strictly correlated with Telecom Infrastructure, Broadcast and Defense/Aerospace applications into the commercial market and in addition changing the mindset of RF power system developers towards a direction that is contradictory with their norms of working is considered more than a challenge.
  • 4. 22/05/16 4 RF ENERGY ALLIANCE  A non-profit technical association comprised of companies dedicated to realising solid-state RF energy’s true potential as a clean, highly efficient and controllable heat and power source.
  • 5. 22/05/16 5 SOMETHING NEW IS GOING TO HAPPEN is a RFPA SOLUTION PROVIDER, that understands BOTH: • Semiconductor Technology and • Appliances Manufacturer Requirements SEMICONDUCTOR TECHNOLOGY PROVIDER APPLIANCES MANUFACTURER RFPA SOLUTION PROVIDER
  • 6. 22/05/16 6 Key Subjects of this Presentation • In this short presentation we will try to outline all the difficulties and obstacles that the development of power systems for RF-Energy applications entails. • We will explain why the Multiphysics capabilities of Ansys Software make it ideal for RF-Energy applications .
  • 7. 22/05/16 7 RFPA Building Blocks RF Circuitry Bias Communication/Monitoring Electrical Interface Mechanical / Thermal Interface RF interface SW Housing
  • 8. 22/05/16 8 Operation Environment of a RFPA • Interfaces in D/A, Industrial are following basically the same principles. • In Commercial applications, some major differences are: – Non 50 Ohm loading – Limited Cooling Capability – Customization of RF Interfaces (connectors etc.) Housing Bias Comm./ Monitoring Electrical Interface Mechanical/ Thermal Interface RF interface SW RF Circuitry
  • 9. 22/05/16 9 Challenges • As seen till now: – A RFPA for the Commercial Market requires a radically different development approach, compared to Defense/Aerospace and Industrial markets. – The RFPA cannot be considered as a “Drop-In” part during its integration into the system (appliance). – New technologies should be developed in order to meet the requirement goals of this market segment.
  • 10. 22/05/16 10 E-REON’s Strategic Planning • Vision – Establish the first company in the Market to provide Hardware Solutions and Integration Services in the area of RF Energy for Commercial and Industrial applications. • Mission – Develop technology that will promote the usage of solid state power devices and replace current RF Energy sources. • Strategy – Conquer the market by capitalizing the technological advances gained over the past years, and create the proper synergies to strengthen our position and reputation.
  • 11. 22/05/16 11 E-REON’s Strategic Planning Goals • Undertake non core activities from Technology Providers, System Integrators. • Enhance communication between Component Manufacturers and System Integrators • Develop products and processes for Mega volume production • Participate in all phases of product development to maximize experience and value • Work towards the concept of developing an RFPA that will be a “commodity” in the future
  • 12. 22/05/16 12 Capabilities Needed for Success  Development of RF and Microwave Components, Modules and Systems (Active and Passive)  Design Support Services  ECAD, MCAD, System Design  Product Development Support Services  ECAM, ECAE, MCAM, MCAE (In-House)  Analysis Services  3D EM, Signal Integrity, Electrothermal Studies (Fatigue, Thermal Management, Heatsink Design, CFD Studies)  Manufacturing Services  Logistics Services  Qualification Services  Project Management Services
  • 13. 22/05/16 13 Why Ansys • It is the industry leading software that enables our engineers to simulate the interaction among electromagnetics, fluid flow and heat transfer.  Advanced electromagnetic simulators  Design automation features enable us to import designs from popular layout tools and perform coupled full circuit simulations.  Can perform power and signal integrity analysis to minimize crosstalk and evaluate our board’s power integrity.  Ansys Fluent is the most powerful CFD software, giving the ability to our design team go further and faster
  • 14. 22/05/16 14 Why Ansys • Broadest and deepest multiphysics capabilities available today, so we can consider the effects of multiple physics on a single component or coupled system.  Proven solver technology.  Tools for geometry preparation and CAD translators.  Advanced meshing capabilities  HPC delivers fast accurate results  Superior customer support
  • 15. 22/05/16 15  COMPUTATIONAL FLUID DYNAMICS STUDIES  Exact Models  Verification And Validation  Flow Characteristics Ansys For RF-ENERGY
  • 16. 22/05/16 16  Advanced Meshing Technics Ansys For RF-ENERGY Allow for the thermal vias Variety of meshing strategies
  • 17. 22/05/16 17  Advanced Cooling Methods  Sandia Cooler Ansys For RF-ENERGY Optimize heatsinks
  • 18. 22/05/16 18 E-REON at a Glance Design Concept and Feasibility Prototyping Testing Qualification Production and Logistics • Housing Design, Racks, Structural Parts • Amplifiers, Radio Front- Ends, LNAs, Mixers, Telemetries • Thermal analyses, Package optimization, Heatsink design • Antennas, Waveguides, Cavities, Emissions, Passive comp. EM CFD Mechanics l Design RF MW Fully adjustable support based on Customer’s needs
  • 20. 22/05/16 20 S O M E T H I N G N E W I S G O I N G T O H A P P E N THE POWER IN RADIO ELECTRONICS