Catalog Structural Protection

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Catalog Structural Protection

  1. 1. STRUCTURAL PROTECTION protective mats made from recycled rubber for field-proven protection against physical damage
  2. 2. CONTENTS KRAIBURG RELASTEC - The Company ............................................. 03 KRAITEC® - The Products ........................................................................... 03 Protective Mats for Waterproofing Systems KRAITEC® top ...................................................................................................... 04 Examples of Applications ....................................................................................... 05 On Flat Roofs and Landscaped Roofs ........................................................ 06 On Roof Terraces and Parking Garages .................................................... 07 Application Sectors ........................................................................................ 08 KRAITEC® protect ............................................................................................ 10 Tunnel Applications ...................................................................................................... 11 Elastic Pavement Slabs KRAITEC® step .................................................................................................... 12 Typical Application ........................................................................................................ 13 Walkways and Support Pads ................................................................................ 14 Terrace and Balcony Pavements ...................................................................... 15 Contacts .................................................................................................................. 162 | Contents
  3. 3. Gummiwerk KRAIBURG RELASTEC GmbH is a medium-sized company with production works in Salzwedel, a historic Hanseaticcity in the Altmark region of Saxony-Anhalt/Germany. We are a member of the KRAIBURG Group, an organization rich intradition with over 1700 employees worldwide and an annual sales volume of approx. € 330 million.We are an internationally recognized manufacturer of ready-to-install products for structural protection (KRAITEC®), impactprotection (EUROFLEX®), sports floors (SPORTEC®) and impact sound reduction (DAMTEC®) and are acknowledged as a marketleader in these sectors.Refined continuously by further development, our field-proven products and expertise benefit a wide range of users includingsystem providers, specialist distributors, building supply distributors and retailers, municipalities, playground equipmentmanufacturers and suppliers, planning engineers and architects.Our products are manufactured by proprietary environment-friendly processes utilizing upwards of 90% recycled raw materials.STRUCTURAL PROTECTIONProtective Mats made from Recycled RubberKRAITEC top, protect and step are elastic products with outstanding resiliency for reliable service under heavy loads. They are madefrom high-quality recycled rubber granulate complying with exacting specifications. andKRAITEC top and protect are used in buildings and structural systems (flat and green roofs, roof terraces, balconies, tunnel systems,parking garages, etc.) wherever high-quality insulation or waterproofing requires secure physical protection, i.e. in areas subjectedto physical stressing.KRAITEC step slabs are an ideal elastic pavement for terraces and balconies as well as access and maintenance walkways on flatroofs of all types. Their convenient connector pin system makes installation fast and easy. They are available in a wide variety ofcolours which can be mixed and matched for eye-pleasing aesthetic design. Structural Protection | 3
  4. 4. VERSATILE AND EFFECTIVE KRAITEC top is the versatile and effective protection mat for classical applications on flat roofs and building structures. Leading waterproofing manufacturers and installers worldwide work with this field-proven product. Its outstanding technical properties, high compressive strength and remarkable application versatility make it the preferred protection mat for all classical flat roof systems. KRAITEC top is easy to install, highly cost-effective, durable, extremely rugged and can be walked on immediately after installation. Whether used as temporary protection for work over easily damaged membranes or as a permanent component in flat roof systems, this classic product is at home over waterproofing systems worldwide. Due to these and other benefits, KRAITEC top is the largest-selling structural protection mat in the KRAIBURG RELASTEC portfolio. Technical Data Material: Technical-grade recycled rubber granulate, polyurethane-bonded Colour: black with multicoloured speckles Surface: grain-textured Density: approx. 900 kg/m³ Dimensions: Mats: 1,000 x 2,000 mm und 1,150 x 2,300 mm Roll-form: width 1,250 mm (Roll-form length dependent on material thickness) Tolerances: Length and width: ± 1.5 % Thickness: 6, 8, 10 ± 0.6 mm · 12, 15, 18, 20 ± 1 mm Additional thicknesses and sizes available on request. Test Data: Tensile strength: approx. 0.3 N/mm² (DIN 53571) Elongation at break: approx. 40 % (DIN 53571) Puncture resistance: SIA 280 tested Deformation under 10 % at approx. 40 t/m² traffic load: 20 % at approx. 90 t/m² (test method based on DIN EN ISO 3386-2) Coefficient of thermal approx. 10 x 10-5 / °C expansion: (test method based on DIN EN 13471) Fire resistance: B2 (DIN 4102 Part1) Thermal resistance: stable from -30° C to +80° C Chemical resistance: conditionally resistant to acids and bases Environmental resistance: Environment-friendly, rot-resistant, must be protected from constant exposure to UV radiation4|
  5. 5. Applications | 5
  6. 6. – on Flat Roofs: KRAITEC top is the optimum protection mat for flat roofs supporting foot traffic or heavy objects. It is often used under gravel-topped roofs to prevent damage to the waterproofing by sharp or abrasive aggregates or by subsequent maintenance work. Gravel covering layer structural protection mat Waterproofing Thermal insulation Vapour control layer Substructure – on Landscaped Roofs: KRAITEC top is used as a highly rugged and durable separator layer on landscaped roofs supporting foot traffic and auxiliary structures (e.g. over parking garages or green roofs). It protects the waterproofing system below against damage due to compressive loading. Vegetation Topsoil Soil Geotextile mat Drainage layer Root-proof membrane structural protection mat Slip sheet, 2-layer composite Waterproofing Substructure6 | Examples of Applications
  7. 7. – on Roof Terraces:KRAITEC top plays an important part in construction of above-roofsystems such as roof terraces. Installed directly below the terracesurfacing (e.g. concrete slabs or wood planking), it protects thewaterproofing and roof below against puncture and other damageunder high loads. In addition it serves as an equalizing and soundinsulating layer. Pavement slabs Support layer, e.g. gravel structural protection mat Slip sheet, 2-layer composite Waterproofing Thermal insulation Vapour control layer Substructure – in Parking Garages:KRAITEC top enhances design safety when used as acomponent in waterproofed surfaces in urban parking facilities.Installed under the pavement, the protective mats increasethe permissible load rating for vehicle traffic and improve theoverall safety of the structural system. Concrete pavement 2-layer PE composite sheet structural protection mat Waterproofing, 2-layer composite Substructure Examples of Applications |7
  8. 8. APPLICATION SECTORS Protection Insulation Drainage Load Distribution8 | Structural Protection
  9. 9. Application Sectors | 9
  10. 10. KRAITEC protect is the heavy-duty protective sheet for extreme applications and structural loads. It is a premium product made from selected materials complying with strict specifications. Due to its high volume weight, KRAITEC protect does not require weighing down prior to installation as do geotextiles. Made to exacting quality standards, KRAITEC protect is extremely rugged and is the optimum solution wherever highest physical demands must be met. HEAVY-DUTY PROTECTION Technical Data Material: polyurethane-bonded recycled premium-grade rubber granulate. Colour: multicoloured Surface: grain-textured Density: approx. 1,050 kg/m³ Dimensions: Mats: 1,000 x 2,000 mm und 1,150 x 2,300 mm Roll-form: width 1,250 mm (Roll-form length dependent on material thickness) Tolerances: Length and width: ± 1.5 % Thickness: 3, 4, 5, 6, 8, 10 ± 0.6 mm Additional thicknesses and sizes available on request. Test Data: Tensile strength: approx. 0.8 N/mm² (DIN 53571) Elongation at break: approx. 125 % (DIN 53571) Tear resistance: approx. 3.4 N/mm (DIN 53507) Puncture resistance: SIA 280 tested Deformation under 10 % at approx. 38 t/m² traffic load: 50 % at approx. 460 t/m² (test method based on DIN EN ISO 3386-2) Coefficient of thermal approx. 10 x 10-⁵ / °C expansion: (test method based on DIN EN 13471) Fire resistance: B2 (DIN 4102 Part1) Thermal resistance: stable from -30° C bis +80° C Chemical resistance: conditionally resistant to acids and bases Environmental resistance: Environment-friendly, rot-resistant, must be protected from constant exposure to UV radiation10 |
  11. 11. – in Tunnel Systems:KRAITEC protect has outstanding physical propertieswhich make it ideal for use over waterproofing subjectedto extreme compressive loads or dumping of gravel or soil.It has excellent puncture resistance and can take roughtreatment of all kinds without damage. KRAITEC protectprovides outstanding protection over waterproofed surfacesin tunnels whether horizontal or vertical. Vegetation Soil structural protection mat Tunnel waterproofing Concrete shell Applications | 11
  12. 12. VERSATILE PROTECTION KRAITEC step slabs are available in a variety of colours bitumenous liners. Installation on plastic liners is done using originating from the binding agent colour used in the KRAITEC step plus which includes a geotextile laminate on its manufacturing process. lower surface. This colour assortment opens up a broad range of aesthetic KRAITEC step safe incorporates upper-surface safety texturing design possibilities. But even when installed in single-colour for applications requiring improved footing. KRAITEC step safe surfaces, KRAITEC step slabs provide visually appealing and plus, with both upper-surface safety texturing and a lower- stylish pavements for terraces and balconies. The slabs are surface geotextile laminate, rounds out the KRAITEC step installed directly over flat compacted subsurfaces. programme. Easy-to-use connector pins join the slabs together when Both safety-textured versions are approved for use in areas with installed. increased slipping hazards (anti-slip rating R 10). Drainage channels on the lower slab surface permit secure Whether grey, black, green or red in colour, these rugged slabs water drainage below the slabs whether they are glued in place can be used as support pads under solar power units or other or only interconnected. heavy objects on roofs and are also used as walkway slabs on KRAITEC step can be conveniently installed directly over flat and green roofs. Standard colours12 |
  13. 13. Technical DataMaterial: Test Data:polyurethane-bonded recycled tire granulate Fire resistance: B2 (DIN 4102)Colour: red, green, grey, black Cold fracture resistance: 24 h/- 40° C, no fracture(minor colour variations possible) Cold crack resistance: 5 h/- 30° C, no cracksSurface: grain-textured Deformation under 10 % at approx. 20 t/m²Lower side: smooth with drainage channels traffic load: 20 % at approx. 40 t/m²Geotextile mat: Polyester geotextile mat, 300 g/m² (test method based on DIN ENOther data: plastic connector pins included, premounted, ISO 3386-2)4 per slab Chemical resistance: conditionally resistant to acids and basesTolerances: Length and width ± 1.5 %, Environmental resistance: Environment-friendly, Thickness ± 1mm rot-resistantDimensions: 500 x 500 x 30 mm Additional thicknesses available on request.Weight: approx. 20,8 kg/m², approx. 5,2 kg/slab Applications, Technical Data | 13
  14. 14. – Walkway Slabs: Flat roofs are often subjected to foot traffic, e.g. for maintenance or other work procedures. Installed directly over the waterproofing, KRAITEC step and step plus walkways ideally protect the roof against physical damage. The slabs are easy to install due to their integrated connector pins and can be walked on immediately after installation. plus walkway slabs Connector pin Waterproofing Thermal insulation Vapour control layer Substructure – Support Pads: These dense and sturdy slabs provide an ideal solution for support pads under heavy structures located on roofs such as solar power units, air conditioning units, satellite antenna dishes, etc. Solar power unit support pad Connector pin Waterproofing Thermal insulation Vapour control layer Substructure14 | Examples of Applications
  15. 15. – Terrace Pavements:Installation of KRAITEC step is done by hand without needfor tools, covering large areas quickly and easily.The connector pin system and installation in a masonry-styleconfiguration ensure stable and secure placement. KRAITECstep provides an optimum terrace pavement over level,paved subsurfaces.The available palette of colours permits personalized designand diverse solutions providing attractive, eye-pleasingsurfaces. terrace paving slabs Connector pin Waterproofing Thermal insulation Vapour control layer Substructure – Balcony Pavements:When installed on small areas such as balconies, KRAITEC stepcan be installed in a checkerboard-style configuration if desired.Here as well, the selection of colours permits eye-pleasing designcombinations. Along with the cushioning effect inherent toelastic surfacing, KRAITEC step offers additional benefits: it canbe installed quickly even in tight spaces, is easy to trim torequired sizes and can be walked on immediately afterinstallation. balcony paving slabs Connector pin Waterproofing Thermal insulation Vapour control layer Substructure Examples of Applications | 15
  16. 16. Gummiwerk KRAIBURG RELASTEC GmbHFuchsberger Straße 4 · D - 29 410 SalzwedelInternet www.kraiburg-relastec.comSalesGermany:Telephone +49-(0) 8683 -701-167Fax +49-(0) 8683 -701- 4167E-Mail kraitec@kraiburg-relastec.comInternational:Telephone +49-(0) 8683 -701-285Fax +49-(0) 8683 -701- 4 285E-Mail kraitec@kraiburg-relastec.com© Gummiwerk KRAIBURG RELASTEC GmbH 2006Layout makrohaus, Bad Reichenhallwww.photocase.com: page 2, 4, 5 (2x), 8Print Lippl, Tittmoning

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