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SEVEN QC TOOLS TRAINING 
Practice Problems & Project work
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
1 
Problem 1 
Draw a process flow diagra...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
2 
Problem 3 
Prepare Histogram for weig...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
3 
Problem 4 
Construct a Pareto diagram...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
4 
Problem 5 
Construct a cause and effe...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
5 
Problem 7 
Construct the mean chart a...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
6 
Project Work 
Prepare the process dia...
SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK 
Shakehand with Life | 
7 
Contact 
Narender Sharma 
Mob: 086848...
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Seven QC Tools Training; Practice Problems and Project Work

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Solve the practice problem based on seven QC tools. Every problem is based on an individual tool. Practice the tools at your own workplace. Design your own process using process flow chart. Collect the data using check sheet for defect analysis. Present the data with help of histogram on paper graphically. Discuss the skewness in the data. Find out which problems need to address first using Pareto chart. Find out the causes of the problem using Ishikawa diagram and try to root out the cause. Control your process with in control limits with help of mean chart and range chart. Identify the problem area at your workplace in your organization. Define the problem, identify the boundaries of the problem. Set the expected time line for the problem to get resolve i.e. when to start and when to end. Using seven quality tools complete the project and show the financial and quality improvement benefits to your organization.

Published in: Engineering
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Seven QC Tools Training; Practice Problems and Project Work

  1. 1. SEVEN QC TOOLS TRAINING Practice Problems & Project work
  2. 2. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 1 Problem 1 Draw a process flow diagram to open a new word document in your computer. Problem 2 List the items in your toilet and prepare a check sheet for 7 days.
  3. 3. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 2 Problem 3 Prepare Histogram for weight variation of bread packets as given below; 501, 502, 501, 502, 503, 502, 503, 504, 505, 506, 505, 503 504, 502, 503, 502, 503, 501, 501, 502, 503, 504, 510, 501 503, 504, 509, 511, 509, 502, 510, 511, 502, 511, 503, 504 503, 509, 501, 510, 511, 510, 512, 512, 511, 502, 502, 509 503, 508, 507, 508, 507, 506, 506, 502, 505, 505, 504, 504 503, 502, 506, 507, 506, 504, 502, 503, 505, 506, 508, 501
  4. 4. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 3 Problem 4 Construct a Pareto diagram for the analysis of external failure cost of a company Type of Cost INR (Thousand) Customer complaints 20 Returned goods 30 Retrofit costs 50 Warranty costs 90 Liability costs 10 Penalties 5 Customer goodwill 25
  5. 5. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 4 Problem 5 Construct a cause and effect diagram for low average of your bike taking low average as an effect. Problem 6 Construct a scatter diagram for the given data for weight and volume of the container manufactured in the company and find, if there is any kind of relation exists Weight 220 221 223 221 220 223 221 220 222 223 Volume 199.5 200 201 200.5 200.5 199 201 202 202 201
  6. 6. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 5 Problem 7 Construct the mean chart and range chart for following data Sample No. X1 X2 X3 1 110.5 111.5 112 2 112.5 112 113 3 113 114 115 4 112 110.5 114 5 111.5 112.5 114.5 6 115.5 114 111 7 113.5 114.5 115 8 114.5 115.5 116.5 9 111.5 114.5 115.5
  7. 7. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 6 Project Work Prepare the process diagram of your own work. Identify the valuable items at your workplace. Collect the data of defects occur during the inspection of items. Which defects contribute highest frequency? Find assignable and common causes with help of Pareto chart and control charts. Fix the time limit of the project to complete. Show the financial benefits of your project to your organization.
  8. 8. SEVEN QC TOOLS TRAINING: PRACTICE PROBLEMS & PROJECT WORK Shakehand with Life | 7 Contact Narender Sharma Mob: 08684861131, 09315132462 Website: www.shakehandwithlife.in | www.shakehandwithlife.puzl.com | www.shakehandwithlife.blogspot.in Email: shakehandwithlife@gmail.com | narender@shakehandwithlife.in

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