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Steering System
STEERING SYSTEM
• Steering is the term applied to the collection of components,
linkages, etc. which allow a vehicle to move in the desired
direction
• An automobile is steered with the help of steering gears and
linkages, which transfer the motion of the hand operated steering
wheel to the front wheels
FUNCTIONS OF STEERING SYSTEMS
• It helps in turning the wheels to left or right
• It converts the rotary movement of the steering wheel into an
angular turn of the front wheels.
• It multiplies the effort of the driver by leverage in order to
reduce the effort to turn the wheels.
• It absorbs a major part of the road shocks thereby preventing
them to get transmitted to the hands of the driver
Ackerman Principle
Since the steering
linkage is shorter
than the axle, the
inner wheel is turned
through a larger
angle.
When a vehicle travels in a curved path, its wheels should describe
circles around the same centre, otherwise they will slide and cause
excessive tyre wear. The steering mechanism ensures that when the
vehicle turns left or right, the inner wheel is turned through a larger
angle to prevent tyre wear
Steering System
• When the driver turns the steering wheel, the front wheels move
and the car turns the corner. For this simple function, many things
have to be taken into consideration. For example –
• Effect of road surface irregularities
• Tyre behaviour under cornering stress
• An efficient mechanical system to give easy turning of the
steering wheel
• No (or very little) difference between empty and fully loaded
vehicle
• Effect of accelerating or braking when the wheels are turned
• The front wheels should have a natural tendency to return to the
straight ahead position and stay there
Requirements of steering Mechanism:
• It must satisfy Ackerman condition
• Irregularities in the road surface must be damped. However, such damping
must not cause the driver to lose contact with the road.
• When the steering wheel is released, the wheels must return
automatically to the straight-ahead position and must remain stable in this
position.
• The steering should have as low ratio as possible in order to obtain ease of
handling. Steering effort depends not only on the steering ratio but also
on front suspension load, turning circle, suspension geometry, properties
of the tyre tread and road surface.
• Steering ratio is the ratio of angle of turn of steering wheel to the road
wheels. A higher ratio means that steering wheel has to turn more to get
the wheels to turn a given angle. However, less effort is required because
of the higher gear ratio.
• Generally, lighter, sportier cars have lower steering ratios than larger cars
and trucks. Lower ratio gives the steering a quicker response which is
desirable. Smaller cars are light therefore even with the lower ratio, the
effort required to turn the steering wheel is not excessive.
Components
• Steering Wheel – Driver input device.
• Steering Column – Shaft connecting the steering wheel to the
steering box or steering rack.
• Steering Box – Provides steering gear ratio.
• Steering gearbox is connected to the Pitman Arm (drop arm)
• Pitman Arm is connected to the Drag Link
• Drag Link is connected to the Steering Arm
• Steering Arm is connected to the Steering Knuckle
• Steering Knuckle is mounted to the axle
• Track rod/Tie rod – Rod which connects left and right wheels.
The steering rack is also the track rod.
• Tie rod end – Ball joint to allow steering and suspension
movement.
COMPONENTS OF A CONVENTIONAL STEERING SYSTEM
Steering gears are enclosed in a box, called the steering gear box
Types:
• Worm and wheel steering gear
• Worm and sector steering gear
• Cam and lever / peg steering gear
• Recirculating ball steering gear
• Rack and pinion steering gear.
Steering Gear Box
WORM AND WHEEL STEERING GEAR
• Worm wheel is carried in
bearings in a cast iron case.
• Worm wheel is connected to a
drop arm.
• The worm which is keyed on to
steering shaft meshes with the
worm wheel.
• Steering wheel is mounted at
the upper end of the steering
shaft.
• When driver rotates the
steering wheel, drop arm
moves in backward or forward
direction.
• This results in motion of the
stub axles.
WORM AND SECTOR STEERING GEAR
• The end of steering shaft has a worm gear attached to it.
• It meshes directly with a sector gear (section of a full gear wheel).
• When the steering wheel is turned, the shaft turns the worm gear, and the
sector gear pivots around its axis as its teeth are moved along the worm gear.
• The box is sealed and filled with grease.
• Worm wheel is not essential as it is having only partial rotation. Hence in this
type only a sector of wheel is used instead of worm wheel.
CAM AND LEVER STEERING GEAR
• A helical groove is formed at the bottom end of the steering wheel shaft.
• Helical groove engages the projected pin of the drop arm spindle lever.
• Drop-arm is made rigid with the lever by a splined spindle.
• The to and fro motion is obtained at the drop-arm when the steering wheel
shaft is turned. This motion results the turning of the stub axles.
• Projected pin may be in the form of a roller. Pin may be one or two in number,
accordingly they are referred as cam and single lever or double lever steering
gear mechanism
RECIRCULATING BALL TYPE STEERING GEAR
RECIRCULATING BALL TYPE STEERING GEAR
• It consists of a worm at the end of steering rod.
• A nut is mounted on the worm with two sets of balls in the grooves of the
worm, in between the nut and the worm. The balls reduce the friction
during the movement of the nut on the worm.
• The nut has a number of teeth on outside, which mesh with the teeth on
a worm wheel sector, on which drop arm is mounted.
• When the steering wheel is turned, the balls in the worm roll in the
grooves and cause the nut to travel along the length of the worm. The
balls are recirculated through the guides.
• Movement of the nut causes the wheel sector to turn and actuate the link
rod through the drop arm, resulting in the desired steering of the wheels
• End play of the worm can be adjusted by means of the adjuster nut
provided.
• To compensate for the wear of the teeth on the nut and the worm, the
two have to be brought closer. To achieve this, the teeth on the nut are
made tapered
• Till 1980s, the recirculating ball steering gear was the
dominant system.
• Introduction of front-wheel-drive passenger cars led to rack
and pinion steering.
• Rack and pinion systems weigh less and use fewer parts.
• Also, the size and cost of rack and pinion systems is less.
• Today, most passenger cars and light trucks are equipped with
rack and pinion steering.
RACK-AND-PINION STEERING
On most cars, it takes three to four complete revolutions of the
steering wheel to make the wheels turn from lock to lock (from far
left to far right).
Working
• The pinion gear is attached to the steering shaft.
• When we turn the steering wheel, the pinion rotates and moves
the rack.
• Rack-and-pinion gear set is enclosed in a metal tube, with ends of
the rack protruding from the tube.
• A tie rod is connected to each end of the rack.
• The tie rod at each end of the rack is connected to the steering arm
RACK-AND-PINION STEERING
Steering wheel
• Attaches to steering column and shaft by 1 or more fasteners,
mostly single nut in the centre
• Have an interference fit on the shaft. Needs a puller to
remove
• Contains horn. May also contain airbag assembly, radio
controls etc
Steering Column
• Contains and supports steering shaft
• Shaft is supported by bearings at top and bottom of column
• Steering wheel is splined to steering shaft located in center of
steering column
• May have a tilt mechanism which allows the driver to adjust
steering wheel angle
• May be designed to collapse during front impact – has plastic
or soft metal rivets that are easily damaged or broken from
improper use or removal
• Houses ignition switch
Collapsible Steering Column
Pitman (Drop) Arm
• Attached to the steering gear
Idler Arm
Holds one side of the steering linkage
Steering linkage
Linkages between wheels and steering gear
• Tie rods
• Steering arms
• Steering knuckles
• Ball joints
Steering Arm
• Tie-rods attach to front wheels at steering
arms
– Steering arm is attached to steering knuckle
copyright 2011 - eric jaromin
Steering arms
Steering knuckle
Ball joints
• Allow suspension movement up and down, as
well as turning movement
• Wear items – need replacement periodically
Tie rod end
Ball joints
Tie Rods
• Tie rods are attached to pivot points on each
front wheel
• Allows for suspension movement
• Used to adjust TOE of the car – tires face in / 
or out  / when driving straight
Tie Rod End
• Attached to the tie-rod. These pivot as the rack is extended or
retracted when the vehicle is negotiating turns.
• Allows toe-in or toe-out to be adjusted to the manufacturer's
specifications.
POWER STEERING
Power steering has two types of device for steering effort
• Hydraulic device utilizing engine power.
• Electric motor.
For the former, the engine is used to drive a pump. For the latter,
an independent electric motor runs the pump. Both develop
fluid pressure, and this pressure acts on a piston within the
power cylinder so that the pinion assists the rack effort. The
amount of this assistance depends on the extent of pressure
acting on the piston. Therefore, if more steering force is
required, the pressure must be raised. The variation in the fluid
pressure is accomplished by a control valve which is linked to the
steering main shaft.
HYDRAULIC POWER STEERING (HPS) is a hydraulic system for
reducing the steering effort on vehicles by using hydraulic
pressure to assist in turning the wheels.
It is intended to provide for easier driving direction control of the
car while preserving feedback and stability
Steering booster is arranged so that should the booster fail, the
steering will continue to work (although the wheel will feel
heavier).
The working liquid, also called "hydraulic fluid" or "oil", is the
medium by which pressure is transmitted. Common working
liquids are based on mineral oil.
For pressure restriction in the pump there is a restrictive valve,
which is adjusted on different cars in a range from 7 to 13 MPa.
The rack has a slightly different design. Part of the rack contains
a cylinder with a piston in the middle. The piston is connected to
the rack. There are two fluid ports, one on either side of the
piston. Supplying higher-pressure fluid to one side of the piston
forces the piston to move which in turn moves the rack providing
power assist.
POWER RACK-AND-PINION STEERING
POWER STEERING
ELECTRIC POWER STEERING (EPS OR EPAS)
• Uses an electric motor to reduce effort by providing steering assist
to the driver.
• Sensors detect the motion and torque of the steering column, and
a computer module applies assistive torque via an electric motor
coupled directly to either the steering gear or steering column.
• This allows varying amounts of assistance to be applied
depending on driving conditions.
• The system allows for achieving an ideal blend of ride, handling,
and steering for each vehicle. In the event of component failure,
mechanical linkage serves as a back-up
ELECTRIC POWER STEERING
(8) Assist Torque
Transmitted to
rack
HYDRAULIC vs. ELECTRIC POWER STEERING
• Electric Power Steering gives better response at different speeds as
compared to Hydraulic Power Steering
• Hydraulic Power Steering System is complicated compared with
Electric Power Steering
• Hydraulic Power Steering System weighs more than Electric Power
Steering
• Hydraulic Power Steering uses hydraulic fluids for operation whereas
there is no such fluid needed for Electric Power Steering, thus Electric
Power Steering needs less maintenance compared to hydraulic power
steering.
• Electric Power Steering is less prone to problems and faults and are
more durable as compared to Hydraulic power steering.
• Hydraulic power steering gets power from engine, so it reduces the
fuel efficiency of the engine. Electric power steering consumes power
from battery which is also charged by engine, but it consumes less
power compared to Hydraulic power steering. So a car having Electric
power steering will give more mileage than one with Hydraulic power
steering.

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Steering System Components

  • 2. STEERING SYSTEM • Steering is the term applied to the collection of components, linkages, etc. which allow a vehicle to move in the desired direction • An automobile is steered with the help of steering gears and linkages, which transfer the motion of the hand operated steering wheel to the front wheels
  • 3. FUNCTIONS OF STEERING SYSTEMS • It helps in turning the wheels to left or right • It converts the rotary movement of the steering wheel into an angular turn of the front wheels. • It multiplies the effort of the driver by leverage in order to reduce the effort to turn the wheels. • It absorbs a major part of the road shocks thereby preventing them to get transmitted to the hands of the driver
  • 4. Ackerman Principle Since the steering linkage is shorter than the axle, the inner wheel is turned through a larger angle. When a vehicle travels in a curved path, its wheels should describe circles around the same centre, otherwise they will slide and cause excessive tyre wear. The steering mechanism ensures that when the vehicle turns left or right, the inner wheel is turned through a larger angle to prevent tyre wear
  • 5. Steering System • When the driver turns the steering wheel, the front wheels move and the car turns the corner. For this simple function, many things have to be taken into consideration. For example – • Effect of road surface irregularities • Tyre behaviour under cornering stress • An efficient mechanical system to give easy turning of the steering wheel • No (or very little) difference between empty and fully loaded vehicle • Effect of accelerating or braking when the wheels are turned • The front wheels should have a natural tendency to return to the straight ahead position and stay there
  • 6. Requirements of steering Mechanism: • It must satisfy Ackerman condition • Irregularities in the road surface must be damped. However, such damping must not cause the driver to lose contact with the road. • When the steering wheel is released, the wheels must return automatically to the straight-ahead position and must remain stable in this position. • The steering should have as low ratio as possible in order to obtain ease of handling. Steering effort depends not only on the steering ratio but also on front suspension load, turning circle, suspension geometry, properties of the tyre tread and road surface. • Steering ratio is the ratio of angle of turn of steering wheel to the road wheels. A higher ratio means that steering wheel has to turn more to get the wheels to turn a given angle. However, less effort is required because of the higher gear ratio. • Generally, lighter, sportier cars have lower steering ratios than larger cars and trucks. Lower ratio gives the steering a quicker response which is desirable. Smaller cars are light therefore even with the lower ratio, the effort required to turn the steering wheel is not excessive.
  • 7. Components • Steering Wheel – Driver input device. • Steering Column – Shaft connecting the steering wheel to the steering box or steering rack. • Steering Box – Provides steering gear ratio. • Steering gearbox is connected to the Pitman Arm (drop arm) • Pitman Arm is connected to the Drag Link • Drag Link is connected to the Steering Arm • Steering Arm is connected to the Steering Knuckle • Steering Knuckle is mounted to the axle • Track rod/Tie rod – Rod which connects left and right wheels. The steering rack is also the track rod. • Tie rod end – Ball joint to allow steering and suspension movement.
  • 8. COMPONENTS OF A CONVENTIONAL STEERING SYSTEM
  • 9. Steering gears are enclosed in a box, called the steering gear box Types: • Worm and wheel steering gear • Worm and sector steering gear • Cam and lever / peg steering gear • Recirculating ball steering gear • Rack and pinion steering gear. Steering Gear Box
  • 10. WORM AND WHEEL STEERING GEAR • Worm wheel is carried in bearings in a cast iron case. • Worm wheel is connected to a drop arm. • The worm which is keyed on to steering shaft meshes with the worm wheel. • Steering wheel is mounted at the upper end of the steering shaft. • When driver rotates the steering wheel, drop arm moves in backward or forward direction. • This results in motion of the stub axles.
  • 11. WORM AND SECTOR STEERING GEAR • The end of steering shaft has a worm gear attached to it. • It meshes directly with a sector gear (section of a full gear wheel). • When the steering wheel is turned, the shaft turns the worm gear, and the sector gear pivots around its axis as its teeth are moved along the worm gear. • The box is sealed and filled with grease. • Worm wheel is not essential as it is having only partial rotation. Hence in this type only a sector of wheel is used instead of worm wheel.
  • 12. CAM AND LEVER STEERING GEAR • A helical groove is formed at the bottom end of the steering wheel shaft. • Helical groove engages the projected pin of the drop arm spindle lever. • Drop-arm is made rigid with the lever by a splined spindle. • The to and fro motion is obtained at the drop-arm when the steering wheel shaft is turned. This motion results the turning of the stub axles. • Projected pin may be in the form of a roller. Pin may be one or two in number, accordingly they are referred as cam and single lever or double lever steering gear mechanism
  • 13. RECIRCULATING BALL TYPE STEERING GEAR
  • 14. RECIRCULATING BALL TYPE STEERING GEAR • It consists of a worm at the end of steering rod. • A nut is mounted on the worm with two sets of balls in the grooves of the worm, in between the nut and the worm. The balls reduce the friction during the movement of the nut on the worm. • The nut has a number of teeth on outside, which mesh with the teeth on a worm wheel sector, on which drop arm is mounted. • When the steering wheel is turned, the balls in the worm roll in the grooves and cause the nut to travel along the length of the worm. The balls are recirculated through the guides. • Movement of the nut causes the wheel sector to turn and actuate the link rod through the drop arm, resulting in the desired steering of the wheels • End play of the worm can be adjusted by means of the adjuster nut provided. • To compensate for the wear of the teeth on the nut and the worm, the two have to be brought closer. To achieve this, the teeth on the nut are made tapered
  • 15. • Till 1980s, the recirculating ball steering gear was the dominant system. • Introduction of front-wheel-drive passenger cars led to rack and pinion steering. • Rack and pinion systems weigh less and use fewer parts. • Also, the size and cost of rack and pinion systems is less. • Today, most passenger cars and light trucks are equipped with rack and pinion steering.
  • 16. RACK-AND-PINION STEERING On most cars, it takes three to four complete revolutions of the steering wheel to make the wheels turn from lock to lock (from far left to far right). Working • The pinion gear is attached to the steering shaft. • When we turn the steering wheel, the pinion rotates and moves the rack. • Rack-and-pinion gear set is enclosed in a metal tube, with ends of the rack protruding from the tube. • A tie rod is connected to each end of the rack. • The tie rod at each end of the rack is connected to the steering arm
  • 18. Steering wheel • Attaches to steering column and shaft by 1 or more fasteners, mostly single nut in the centre • Have an interference fit on the shaft. Needs a puller to remove • Contains horn. May also contain airbag assembly, radio controls etc
  • 19. Steering Column • Contains and supports steering shaft • Shaft is supported by bearings at top and bottom of column • Steering wheel is splined to steering shaft located in center of steering column • May have a tilt mechanism which allows the driver to adjust steering wheel angle • May be designed to collapse during front impact – has plastic or soft metal rivets that are easily damaged or broken from improper use or removal • Houses ignition switch
  • 21. Pitman (Drop) Arm • Attached to the steering gear
  • 22. Idler Arm Holds one side of the steering linkage
  • 23. Steering linkage Linkages between wheels and steering gear • Tie rods • Steering arms • Steering knuckles • Ball joints
  • 24. Steering Arm • Tie-rods attach to front wheels at steering arms – Steering arm is attached to steering knuckle
  • 25. copyright 2011 - eric jaromin Steering arms
  • 27. Ball joints • Allow suspension movement up and down, as well as turning movement • Wear items – need replacement periodically
  • 30. Tie Rods • Tie rods are attached to pivot points on each front wheel • Allows for suspension movement • Used to adjust TOE of the car – tires face in / or out / when driving straight
  • 31. Tie Rod End • Attached to the tie-rod. These pivot as the rack is extended or retracted when the vehicle is negotiating turns. • Allows toe-in or toe-out to be adjusted to the manufacturer's specifications.
  • 32. POWER STEERING Power steering has two types of device for steering effort • Hydraulic device utilizing engine power. • Electric motor. For the former, the engine is used to drive a pump. For the latter, an independent electric motor runs the pump. Both develop fluid pressure, and this pressure acts on a piston within the power cylinder so that the pinion assists the rack effort. The amount of this assistance depends on the extent of pressure acting on the piston. Therefore, if more steering force is required, the pressure must be raised. The variation in the fluid pressure is accomplished by a control valve which is linked to the steering main shaft.
  • 33. HYDRAULIC POWER STEERING (HPS) is a hydraulic system for reducing the steering effort on vehicles by using hydraulic pressure to assist in turning the wheels. It is intended to provide for easier driving direction control of the car while preserving feedback and stability Steering booster is arranged so that should the booster fail, the steering will continue to work (although the wheel will feel heavier). The working liquid, also called "hydraulic fluid" or "oil", is the medium by which pressure is transmitted. Common working liquids are based on mineral oil. For pressure restriction in the pump there is a restrictive valve, which is adjusted on different cars in a range from 7 to 13 MPa.
  • 34. The rack has a slightly different design. Part of the rack contains a cylinder with a piston in the middle. The piston is connected to the rack. There are two fluid ports, one on either side of the piston. Supplying higher-pressure fluid to one side of the piston forces the piston to move which in turn moves the rack providing power assist. POWER RACK-AND-PINION STEERING
  • 35. POWER STEERING ELECTRIC POWER STEERING (EPS OR EPAS) • Uses an electric motor to reduce effort by providing steering assist to the driver. • Sensors detect the motion and torque of the steering column, and a computer module applies assistive torque via an electric motor coupled directly to either the steering gear or steering column. • This allows varying amounts of assistance to be applied depending on driving conditions. • The system allows for achieving an ideal blend of ride, handling, and steering for each vehicle. In the event of component failure, mechanical linkage serves as a back-up
  • 36. ELECTRIC POWER STEERING (8) Assist Torque Transmitted to rack
  • 37. HYDRAULIC vs. ELECTRIC POWER STEERING • Electric Power Steering gives better response at different speeds as compared to Hydraulic Power Steering • Hydraulic Power Steering System is complicated compared with Electric Power Steering • Hydraulic Power Steering System weighs more than Electric Power Steering • Hydraulic Power Steering uses hydraulic fluids for operation whereas there is no such fluid needed for Electric Power Steering, thus Electric Power Steering needs less maintenance compared to hydraulic power steering. • Electric Power Steering is less prone to problems and faults and are more durable as compared to Hydraulic power steering. • Hydraulic power steering gets power from engine, so it reduces the fuel efficiency of the engine. Electric power steering consumes power from battery which is also charged by engine, but it consumes less power compared to Hydraulic power steering. So a car having Electric power steering will give more mileage than one with Hydraulic power steering.